Trends in Automation Operator Interface and Data Management - Are You Up-to-Date?
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Trends in Automation Operator Interface and Data Management - Are You Up-to-Date?

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This presentation discusses consumer trends with social networking and other instant communication and how they affect customer expectations with industrial process applications — specifically HMI ...

This presentation discusses consumer trends with social networking and other instant communication and how they affect customer expectations with industrial process applications — specifically HMI and SCADA systems. Additional topics include changes in laws and agency requirements, security, production data traceability, and how to integrate these technologies into your industrial process.

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Trends in Automation Operator Interface and Data Management - Are You Up-to-Date? Trends in Automation Operator Interface and Data Management - Are You Up-to-Date? Presentation Transcript

  • Trends in Automation Operator Interface andData ManagementAre You Up-to-Date? Jacob Kimball Schneider Electric Industry NOW Express
  • Trends ● Social networking & mobile access ● Laws and agency requirements ● Security ● Global workforce ● OthersSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 2
  • Social Networking Impact● Facebook ● 900 million users ● 250 million photos per day● Twitter ● 500 million accounts ● 175 million tweets per day● LinkedIn ● 150 million members ● 120 new members per minute● Others ● Pinterest, So.cl, Google+, Digg, StumbleUpon, TumblerSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 3
  • Social Networks - Fast & Powerful ● Rapid growth ● Radio – 38 years to reach 50 million listeners ● TV – 13 years to reach 50 million viewers ● Internet – 4 years to connect 50 million users ● Facebook – 12 months to reach 200 million users ● Sudden shift ● Leaders become followers ● Startups become dominant ● Viral videos ● “United Breaks Guitars” United Airlines stock -10% in 4 days ● National news ● When there is loss of service or security failure ● Messages by sports figures, politicians, actorsSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 4
  • Social Networks & Industry● Customer expectations ● Have a presence ● Be aware ● Respond● SCADA, HMI & RTU in automation ● Browser security ● Relevant updates● As a business, consider. . . ● Official accounts ● People talking about your company ● Pro-active customer service● Machines & processes are not on social networks, but. . . ● Managers & investors expect production data updates ● Operators may have web access ● Cameras allow for remote troubleshooting ● Tech support can be provided via web toolsSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 5
  • Mobile Access 600● Huge growth in use of smartphones 500 ● Not just US but global 400 ● Including developing nations 300 200 100 0 2007 2008 2009 2010 2011 ● Increased user expectations ● Instant ● Mobile ● AccurateSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 6
  • Mobile Access Users● Operator● Supervisor● Maintenance● OEM support● Plant manager, finance, executivesSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 7
  • Mobile Access Challenges● Technical challenges ● Risks ● Automation technology ● Unintended operation & shutdown ● Remote network access ● Reduced attentiveness ● Administrative access to IT systems ● Incorrect diagnostics ● Access to LAN/WAN/wireless ● Unauthorized access (hacking) ● Mobile device support ● Computer Virus ● Mobile application updates ● Subscription costsSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 8
  • Mobile Access in Industry● Customer expectation ● Notification ● View ● Operation ● Diagnostics● HMI, SCADA, RTU in industry ● Mobile access available ● Integrated operator access control● As a business, consider. . . ● What are the benefits? ● Do I have the infrastructure & support? ● What are the security risks?● Remote access can save & cost ● Access the right information – no more or less ● Evaluate security protocolsSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 9
  • Laws & Agency Requirements● FDA ● 21 CFR Part 11 – Traceability ● Food Safety Modernization Act● Liability, product quality, recall ● Tire recall in 2000● Clean Air & Water Act ● Monitor & record data● Recycling ● Reduce & track waste● Patient Privacy ● Allow & prevent accessSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 10
  • FDA Example● HACCP – Hazard Analysis & Critical Control Points ● Precooked ground beef patties ● Critical data at each step ● Arrival ● Storage ● Process ● Storage ● Transport ● Data follows product to final destinationSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 11
  • Security● StuxnetSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 12
  • Security in Industry● System security plan ● Example: NIST SP 800-18● Balance ● Prevent tampering ● Allow operation● Functional, not linear ● Higher pay ≠ more access ● Operator, manager, maintenance access by functionSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 13
  • Global Workforce● Immigration ● NCSL (National Conference of State Legislation) ●1 in 9 US residents ●1 in 7 US workers ●1 in 2 new US workers● Imports & exports ●1991 – Export $421 B – Import $488 B ●2001 – Export $729 B – Import $1,140 B ●2011 – Export $1,480 B – Import $2,207 B● Challenges ● Language ● Laws ● Certifications ● CurrencySchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 14
  • Global Workforce in Industry● Immigration ● Multilanguage support for operators ● Graphical instructions ● Video Instructions● Imports & exports ● Multilanguage support ● International certifications ● International product support ● Remote toolsSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 15
  • GPS & Mapping● Track materials● Map systems● Click on location to get more detailSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 16
  • Smartphones & Tablets● Increased use of touch screens● Intuitive screen navigation ● Swipe ● Geographic layout ● Zoom & pan● Use of scalable smart parts ● Wide zoom – you see the building ● Next: the machine with basic statuses & alarms ● Next: the cooling system with basic flow, temperature & status ● Next: the pump with detail like speed, amps, volts, pressure difference ● Next: show the trends for specific details with scalable time● Apps & add-on features● Multiple platform supportSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 17
  • Go Green● Energy use● Renewable energy● Carbon footprint● Recycled materialsSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 18
  • Schneider Electric Solutions● Trends implying change ● Mobile technology ● Regulations ● Security ● Globalization● Schneider Electric solutions ● Magelis HMI ● Citect SCADA ● ClearSCADA Remote TelemetryAKA Control Microsystems SCADA pack ● Telvent Smart City, Smart GridSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 19
  • Bibliography of Resources● Automation World, Will SCADA Evolve to the Cloud?, September 6, 2012● Consulting Specifying Engineer, Energy Star Boosts Engineering Business, January 25, 2011● Control Engineering, Codes And Regulations: Electrical Controls’ Dirty Little Secret: We Don’t Follow NFPA Rules, October 17, 2011● Control Engineering, Mobile Industrial Worker, March 2012● Control Engineering, The Dark Side of Mobility, July 2012● dol.gov/compliance/audience/foreign_workers.htm● ge-ip.com, Understanding and Minimizing Your HMI/SCADA System Security Gaps, January 2010● gigaom.com, Careful, Twitter – remember what happened to MySpace and Digg, Mathew Ingram, June 30, 2012● searchengineland.com/a-look-back-at-the-old-search-engines● techland.time.com, Could What Happened to MySpace Happen to Facebook?, Ben Bajarin, July 15, 2011● customerthink.com, Social Media Measurement and ROI Next Focus of Inc. 500, Fortune 500, Jeannette Paladino, September 11, 2012● insidermonkey.com, Comparing Microsoft’s Social Network to Facebook Inc. (FB) and Google Inc. (GOOG), Jake Mann, September 19, 2012, 11:22 am● Industry Week, Four Steps to Successful Social-Media Strategies in the Workplace, July 24, 2012● ncsl.org, Immigrants in the Workforce: Some Fast Facts, August 9, 2005● Plant Engineering, EPA Fracking Regulations In Play, May 1, 2012● SCADA System Alarm Notification Options for a Mobile Workforce, John Patoskie, Vice President, Engineering and Development, Recursion Software, Inc., November 10, 2011● slate.com, How Strong Are Your State’s Fracking Laws?, August 2, 2012● United States Census Bureau, census.gov (Foreign Trade, Language, Immigration)● wikipedia.org (Stuxnet, United Breaks Guitars, Prodigy online service, Languages of the United States)Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 20
  • Magelis HMI Product OverviewSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 21
  • Small Panel – Family OverviewXBTN XBTR XBTRT HMISTO HMISTUMonochrome Monochrome Monochrome Monochrome 16M Color TFTSemi-Graphic Semi-Graphic Semi-Graphic Graphic Graphic8 Keys 20 Keys 12 Keys & Touch Touch TouchVijeo Designer Lite Vijeo Designer Lite Vijeo Designer Lite Vijeo Designer (free) Vijeo Designer (free)RS232/485 RS232/485 RS232/485 RS232/485 RS232/485 USB (A & miniB) USB (A & miniB) Ethernet1-4 lines 1-4 lines 2-10 lines 3.4” screen 3.5” & 5.7” screens5-20 characters 5-20 characters 5-33 characters 200 x 80 pixels 320 x 240 pixel122 x 32 pixels 122 x 32 pixels 198 x 80 pixels (QVGA)NEMA UL 4X outdoor NEMA UL 4X outdoor NEMA UL 4X indoor NEMA UL 4X indoor NEMA UL 4X indoorClass 1, Div 2 Class 1, Div 2 Class 1, Div 2 Class 1, Div 2 Class 1, Div 2ATEX zone 2/2 ATEX zone 2/2 ATEX zone 2/2 ATEX zone 2/2 ATEX zone 2/2Schneider Electric 22
  • Advanced Panel – Family OverviewGTO – NEW Q4 2012 XBTGT XBTGK XBTGTW XBTGHColor Monochrome & color Monochrome STN & color Color TFT Color TFTTouch screen Touch screen TFT Touch screen Touch screen + keys Touch screen with 44 keys E-stop + 3-position safety & pointer switch3.5” through 12” 3.8” through 15” 5.7” & 10.4” 8.4”, 12”, 15” 5.7” VGA (640 x 480 pixels)Up to 1024 x 768 pixels Up to 1024 x 768 pixels(XGA) (XGA)Vijeo Designer Vijeo Designer Vijeo Designer Vijeo Designer Vijeo DesignerWebgate (with ethernet Webgate (with ethernet Webgate Webgate Webgateunits) units) Windows XPeRS232/485 RS232/485 RS232/485 RS232/485 RS232/485USB USB USB USB USBEthernet available Ethernet available Ethernet available Ethernet available Ethernet availableSD card slots Video available Compact flash Video Compact flashStainless Bezel option Compact flash (avail 5.7” and up)NEMA UL 4X indoor NEMA UL 4X indoor NEMA UL 4X indoor NEMA UL 4X indoor NEMA UL 4X indoorClass 1, Div 2 Class 1, Div 2 Class 1, Div 2 Class 1, Div 2 Category 4 (EN 954-1)ATEX zone 2/2 ATEX zone 2/2 ATEX zone 2/2 ATEX zone 2/2 SIL3 (IEC 62061) PLe (ISO 13849-1 )Schneider Electric 23
  • Combo HMI Controllers● Key Benefits: ● Reduced panel space & wiring ● Flexible I/O options ● Over 20 screens to choose from ● Includes PLC, AC drives, motion & Te-sys programming ● One Software - One Project - One Download● Options: 1. Magelis XBTGC Graphical Controllers ● 3.8” & 5.7” screen ● Onboard I/O, I/O modules, remote I/O 2. Magelis XBTGT/GK with CANopen Master ● 7.5” to 15” screens (>20 choices) ● Remote I/O● One software● One cable● One download SoMachine V3.1 Schneider Electric 24
  • Magelis Industrial PCSchneider Electric 25
  • Vijeo Designer Software● One software for a large range ● From the 3.4” STO to the largest PC screens● Multi-protocol ● Connect simultaneously with a wide range of PLCs and protocols● Multi-access ● With Web Gate functionality you can view, monitor, and control your HMI applications remotely with standard web browser● Multilingual ● Supports 38 alphabets and manages 15 languages simultaneously● Multimedia ● Featuring video record, playback, and screen capture● Multi-target ● Data sharing for multiple HMI allows for small networks of controllers and interfaceSchneider Electric 26
  • Magelis GTO IntroductionSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 27
  • Optimum Panel Range Magelis GTO First optimized terminal range that doesn’t compromise on features or 12.1” performance for 10.4” industrial applications 5.7” 12.1”3.5” Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 28
  • New Magelis GTO RangeState-of-the-Art Graphic Panels ●TFT 65k color screen for brilliant visibility ●LED backlight ● 55% energy savings compared to compact fluorescent ● Excellent brightness ● Full dimming function ●Wide format (16/9) 7” display ● 40% increase in screen area compared with standard 5.7” terminal ●Function keys on 3.5” and 7” wide displays ● Good click feeling ● Space saving in visualization ● Fine controlSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 29
  • New Magelis GTO RangeEasy Connectivity● Embedded ethernetfor web services (IT link, Webgate,ftp server, diagnostics, e-mail)2 serial lines for communicationswith PLCs and other devices • Up-to-date USB 2.0 for easy maintenance and peripheral link • SD card up to 4 Gb allows large log file • Mini USB-B port for standard cable download Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 30
  • New Magelis GTOEasy Installation and Sustainable Offer ●Same cut out as Magelis XBTGT range for easy substitution ●Same configuration software with Vijeo Designer With Magelis GTO you can rely on a long-term investment. ●Optimized connector location for convenient and neat wiring ●Power plug with fast connection ●Simple installation fasteners require only 4 attachment points to simplify installationSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 31
  • New Magelis GTO Whatever your requirements, you can find a solution! ●Extended temperature range with all Magelis GTO now operating up to 55°C for hot environment. ●Worldwide certifications, including Hazardous Location (Class1 Div2 , ATEX Cat 3 certificates) and Marine Bridge and Deck.Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 32
  • New Magelis GTO Whatever your requirements, you can find a solution! ●Smart environmental covers accessory to protect against chemical and oil substances in machine tools environment ●Affordable stainless steel panels for applications in food and beverage or pharmaceutical industrySchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 33
  • New Magelis GTOStainless Steel Models for Pharmaceutical andFood and Beverage Applications 3 sizes : 5’’7, 10’’4, 12’’1 • Complies with DIN EN 1672-2 "Food 12.1” 10.4” 5.7” processing machines – Safety and hygiene requirements“ Corrosion-resistant stainless grade 304 cover • IP66K • Conformal coating of electronic part • Gasket conforms to FDA 21CFR177.2006 Combine with Vijeo Designer software + IDS traceability add- on designed for 21CFR part 11 • Right solution for food and beverage and pharmaceutical applicationsSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 34
  • Magelis GTO Line-upSchneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 35
  • New Magelis GTO Standard Line-upDisplay 3’’5 TFT QVGA 5’’7 TFT QVGA 7’’ TFT WVGA 7’’5 TFT VGA 10’’4 TFT VGA 12’’1 TFT SVGA 65K Colors 65K Colors 65K Colors 65K Colors 65K Colors 65K ColorsInput method Touchscreen + Touchscreen Touchscreen + Touchscreen Touchscreen Touchscreen 6 F Keys 8 F KeysFlash memory 64MB 64MB 96MB 96MB 96MB 96MB 96MB 96MBBackup memory 128KB 128KB 128KB 512KB 512KB 512KB 512KB 512KBMemory extension No NoSD card Yes Yes Yes Yes YesSerial ports 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 R232 / RS485Ethernet No No Yes Yes Yes Yes Yes YesUSB ports 1 Host type A + 1 Device type miniBPower supply 24 VDCReferences HMIGTO1300 HMIGTO2300 HMIGTO1310 HMIGTO2310 HMIGTO3510 HMIGTO4310 HMIGTO5310 HMIGTO6310Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 36
  • New Magelis GTO Stainless Steel Line-upDisplay 5’’7 TFT QVGA 10’’4 TFT VGA 12’’1 TFT SVGA 65K Colors 65K Colors 65K ColorsInput method Touchscreen Touchscreen TouchscreenFlash Memory 96MB 96MB 96MBBackup Memory 512KB 512KB 512KBMem extension Yes Yes YesSD cardSerial ports 1 RS232+ 1 RS485 1 RS232+ 1 RS485 1 RS232+ 1 RS485Ethernet Yes Yes YesUSB ports 1 Host type A + 1 Device type miniBPower Supply 24 VDCReferences HMIGTO2315 HMIGTO5315 HMIGTO6315Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 37
  • Thank You!Schneider Electric - Industry Business – Trends in Automation Operator Interface and Data Management – 2012 38