PlantStruxure Architecture 2013

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PlantStruxure is Schneider Electric’s collaborative and integrated automation architecture for industrial and infrastructure customers. It brings together our Telemetry, PLC/SCADA and DCS offerings …

PlantStruxure is Schneider Electric’s collaborative and integrated automation architecture for industrial and infrastructure customers. It brings together our Telemetry, PLC/SCADA and DCS offerings with complete lifecycle services to help make your operations more efficient. From initial design to modernization, PlantStruxure transparently connects control, operation and enterprise levels of your business.

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  • 1. PlantStruxure Challenges – Solutions – Benefits
  • 2. is Schneider Electric’s collaborative and integrated automation architecture for industrial and infrastructure customers. It brings together our Telemetry, PLC/SCADA and DCS offerings with complete lifecycle services to help make your operations more efficient. From initial design to modernization, PlantStruxure transparently connects control, operation and enterprise levels of your business. Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 2
  • 3. Your challenges Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 3
  • 4. Protect people, assets & environment Produce with a maximum of safety Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 4
  • 5. Enforce zero downtime Maximizing uptime and optimizing operational efficiency Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 5
  • 6. The need for speed Gaining a competitive edge by reducing time-to-market Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 6
  • 7. Do more with less Reduce waste in your process to improve your bottom line 65% of the energy in wastewater treatment is consumed in the biological process! Worst performers 155% Average performers 117% Best-in-class 100% Opportunity cost Relative operating cost compared to best-in-class (kWh/PE/year) Source: Benchmarking of large municipal waste water treatment plants > 100,000 PE in Austria Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 7
  • 8. Coping with the dwindling talent pool Bring intelligence to your operations “The industry is likely to require 25,000 additional professionals in the next five years due to business growth and retirement or attrition in the sector. In line with the global trend, the average age of the workforce in the Indian Oil & Gas sector is high. Around 50% of employees have more than 20 years of experience and the majority are due to retire in the next 5 to10 years.” Ernst and Young, HR challenges in the Indian Oil and Gas sector, Petrotech 2010 Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 8
  • 9. Meeting regulatory requirements Achieve year-on-year emission reduction targets Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 9
  • 10. Our solutions Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 10
  • 11. Fully embeeded in EcoStruxure PlantStruxure as part of the Ecostruxure concept Supervision Enterprise portal Seamless integration of our 5 business & expertise domains enabling an intelligent energy management from source to plug! POWER PROCESS WHITE SPACE Supervision BUILDING Supervision SECURITY Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 11
  • 12. Where do we play Helping our customers to achieve more while using less Mining, Minerals & Metals Water & Waste Water Food & Beverages Upstream & Midstream Oil & Gas Electrical Utilities & Renewables Smart Infrastructure Mining Waste Water Liquid Foods Upstream Thermosolar Subway Minerals Desalination Agri-Business Gas processing Hydro power Tunnels Metals -making Water Distribution Other foods Pipeline Thermal power (Airports) Downstream Nuclear Metals - process Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 12
  • 13. Scope of PlantStruxure Helping customers to meet their business domain challenges Delivering unseen levels of openness, flexibility and scalability . With a single architecture covering the needs for Distributed Control System (DCS), Remote Architectures (Telemetry) & Plant Architectures (PAC/SCADA) Covering all customer needs from Field to Enterprise Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 Covering the full Plant & Equipment Lifecycle from “Design” to “Renew” 13
  • 14. is Schneider Electric’s collaborative and integrated automation architecture for industrial and infrastructure customers. It brings together our Telemetry, PLC/SCADA and DCS offerings with complete lifecycle services to help make your operations more efficient. From initial design to modernization, PlantStruxure transparently connects control, operation and enterprise levels of your business. Vertical Solutions Ethernet Architecture Best-in-class Products Lifecycle Services Telemetry PLC+SCADA Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 DCS 14
  • 15. PlantStruxure – a single architecture To cover three automation paradigms Openness to the IT level Ready for multi-business architectures Operation & Optimization Software Transparent flow of information High Availability Powerful & scalable controller platform + Energy Management at the core! Motor & Power Control (iPMCC) Variable speed drives Integration of instrumentation Openness to 3rd party (Fieldbusses) Telemetry Remote Architectures PLC+SCADA Plant & Infrastructure Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 DCS Distributed Control System 15
  • 16. PlantStruxure - where innovation happens Our next generation DCS From the traditional PLC/SCADA world… Flexibility Openness Ease of use … From the traditional DCS world… Integration Single database Powerful diagnostics … a new generation of Process Automation System offering the best of both worlds and more… PlantStruxure PES Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 16
  • 17. PlantStruxure PES Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 17
  • 18. PlantStruxure key benefits Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 18
  • 19. Integrated energy management Native at the core of PlantStruxure ● Measure ● Native connection to measure any kind of energy ● Storage in open databases ● Analyse ● Reports, dashboards and trends to visualize specific consumption per unit/volume etc. ● Use energy consumption as a key indicator for asset health ● Improve Helping you produce effectively with a minimum of waste, effort and cost Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 ● Ready-to-use libraries for integrated energy management in process and manufacturing ● Comprehensive energy management services 19
  • 20. Unique flexibility One single architecture to cover three paradigms ● Telemetry approach ● Non-permanent, event driven communication ● Time-stamped on the source with automatic buffering ● Centralized configuration and management ● PLC+SCADA approach ● High performing communication ● Open to 3rd party components ● Fieldbus and device integration ● DCS approach We serve your business with the most flexible solution Whatever the size, topology and complexity. Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 ● Single database to ensure consistency ● Object model ● Single environment ● Distributed and sequential control 20
  • 21. Solving complex challenges A dedicated solution offer for key segments ● Water distribution ● Modeling and simulation of drinking water distribution networks ● Decrease energy use by up to 15% ● Ensure water quality and service to your consumers ● Mining ● Genuine mining intelligence tool ● Up to 25% increase in production capacity ● Up to 50% reduction in downtime ● Wastewater treatment Our domain expertise in targeted segment is helps you to reduce energy, increase production capacity, quality and service level to consumers. Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 ● Model based predictive control (Advanced Process Control) ● Decrease energy use by up to 30% in the aeration of “activated sludge treatment process” 21
  • 22. Maintenance excellence Get the most out of your assets ● Maintenance built-in ● Libraries provide real-time information (operation hours, cycles, duration …) to optimize maintenance ● Tools to analyze and improve production downtime ● Mobility support ● Full alarm management and access to SCADA information through mobile devices ● Navigation services for DCS PlantStruxure improves your maintenance by providing the right information, to the right people at the right time. Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 ● Direct access to all information related to an object e.g. a motor ● Application ● Configuration ● Maintenance manual ● Functional description 22
  • 23. Operational efficiency We make your operator more efficient ● Single user experience ● A wide range of libraries for generic and dedicated segment needs ● Consistent functionality, look & feel ● Tested, validated and maintained ● Device configuration ● FDT standard to manage the entire lifecycle of devices (automation, power, motor control, instrumentation, 3rd party, …) ● Diagnostic ● Build in diagnostic to minimize downtime and loss of production We make your operators more efficient through a single user experience, proven standards, and ready to use functionalities. Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 ● Traceability ● Integrated runtime traceability to comply with regulations and standards 23
  • 24. Integrated energy management solution Unique flexibility Solving complex challenges Maintenance Maintenance excellence Renew Operational efficiency Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 24
  • 25. Schneider Electric│End User Business Group - Industry │PlantSolutions│Erhard Bartl│Apr 2013 25