Managing 'Big Data': Federal use cases for real-time data infrastructure

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OSIsoft's PI System - a software data infrastructure for real-time and event data is a necessary underpinning for monitoring, measurement, and incremental improvement in complex critical infrastructure environments. Hear about use cases and return on investment relevant to federal projects where energy management, operations optimization, and real-time situational awareness are priority goals.

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  • Transition slide back into sustainability.
  • System thatConnects & Collects (streaming data, events, strings, etc.)Archives & Manages (long time at resolution of acquisition)Processes (calculates, aggregates, analytics)Visualizes (thick, thin, portal, web, etc.)Contextualizes (metadata, structure, etc.)Alerts and Notifies (alarm, notifications, messages, etc.)Real Time Data & Events
  • OSIsoft and the PI System provide process, manufacturing, and utility enterprises with a real-time operational data infrastructure that empowers people to address key business challenges , LLCluding asset performance, production optimization, risk mitigation, knowledge retention, and energy efficiency.Conditions-based Maintenance is a great way TODAY to drive efficiencies and reduce costly breakdowns. You can quickly set up the PI System to monitor your plant equipment. Depending on your corporate priorities, the PI System can be used to also support:Support Production and Process Optimizations such as establishing “what-if scenarios” and ultimately fleet or plant optimization.Risk Mitigation and compliance through monitoring and reporting.Knowledge Retention through the creation of historical data and event online libraries and ultimately centralization of operations.Energy Efficiency through energy monitoring.
  • All pertinent details included on slide.
  • All pertinent details included on slide.
  • All pertinent details included on slide.
  • All pertinent details included on slide.
  • Managing 'Big Data': Federal use cases for real-time data infrastructure

    1. 1. Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.A Data Infrastructure for Sustainability and EfficiencySchneider Xperience Efficiency 20136 JUNE 2013
    2. 2. 2 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.PRESENTATION OVERVIEW• Sustainability in Federal Agencies• OSIsoft Overview• What is Sustainability?• OSIsofts Sustainability Vision• OSIsoft‘s PI System• Customer Case Studies• Close & Questions (and then lunch!)
    3. 3. 3 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.VA‘S SUSTAINABILITY GOALSKey Programs:-Energy and water management- Environmental management- Fleet management- Sustainable buildings management- GHG emissions reduction―oversee VA‘s large capital asset portfolio (buildings, land and infrastructure)and promote environmentally sustainable practices at every level of ourorganization…work collectively and collaboratively to ―green‖ VA andmaintain the Department‘s federal leadership role in sustainability.‖―to actively choose to make green practices part of our culture‖November/December 2010 edition of the U.S. Department of Veterans Affairs VanguardBy James M. Sullivan, Director, Asset Enterprise Management
    4. 4. 4 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.OSISOFT OVERVIEW: CORPORATE HISTORY• Corporate – Founded 1980, Private• Dr. J. Pat Kennedy, Founder and CEO• Employees – 800+• Engineering – 250• Customer. Support – 250• Sales and Marketing – 175• Operations – 100• Geography• 23 offices in 13 countries• Wholly owned globally• PI Installed in 110 countries• Installed Base• 10 000 + Active System licenses (excluding OEM)• 32 000 + I/F licenses (connection, node, server, site)• 250 000 + clients licenses (individual, concurrent, enterprise)• 250 000 000 + Data Streams• Monitor 500 PI servers, 1 500 Host computers & 8 000 interfaces
    5. 5. 5 Empowering Business in Real Time © Copyright 2010, OSIsoft LLC All rights Reserved.Pharmaceuticaland Life SciencesPulp and PaperMining,Metals & MaterialsOil and GasUtilitiesand PowerChemicals andPetrochemicalsCritical Facility, Data Centers, &IT Solutions CustomersVery Large Computer MfgDIVERSE CUSTOMER BASE ACROSS INDUSTRIES
    6. 6. 6 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.OSISOFT—ENDURING FOR 30+ YEARS• Core competencies• Focus• Understanding proper technology to leverage and WHEN !• HP-> DEC -> Microsoft/Intel• Standards such as TCP/IP• Commitment to our customers• OSIsoft‘s own Sustainability energy & resource efficiency efforts• Enterprise Agreement Program• Significant move to remote installs—on site is rare today• Less shipment of products—download are preferred by many customers• Electronic books• OSIsoft is a key enabler of underlying Sustainability initiatives
    7. 7. 7 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.WHAT IS SUSTAINABILITY?…but perhaps most importantly:Sustainability is a process!…. a process for innovation(transformation) and continuousimprovement (for benefits today)$ustainabilityEnergyEfficiencyDistributedGenerationWaterGHG/CarbonWasteEmissionsSustainability – the capacity to endureo is an executive-level problem,o that is truly global, ando seeks to addresses the ―Triple Bottom Line‖
    8. 8. 8 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.OSISOFT VISION ON SUSTAINABILITYSustainability is:1. an opportunity for innovation2. requiring lots of data (timely & accurate) plusa common decision making infrastructure,3. best approached as a business process, andJust good business for today and tomorrow !$ustainabilityEnergyEfficiencyDistributedGenerationWaterGHG/CarbonWasteEmissionsSustainabilityo … is NOT a projecto … is NOT a producto … is NOT best achieved (in the long term) witha set of disjointed custom applications.
    9. 9. 9 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.OSISOFT VISION ON SUSTAINABILITY―The prime function of any company is toendure large numbers of known and unknowntransients. It‘s very hard to imagine things inthe future especially if they are unpleasant.Sustainability is a process that companies canadopt to help them move quickly, have aninfrastructure to sense all that is going onaround them and make the sound real-timedecisions that support a resilient long termstrategy.‖– Dr. J. Patrick Kennedy,CEO & Founder
    10. 10. 10 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.The PI System
    11. 11. 11 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.PresentView data, identifyproblems, and takecorrective actionwith familiar, easy-to-use graphicaltools.VisualisationAnalyzeAccess real-time orhistorical role-baseddata for the entireenterprise at anytime.AnalyticsConnectCollect data fromhundreds ofsources.InterfacesManageGather and archivelarge volumes ofdata. Scale to meetyour growingbusiness needs.Real Time DataTHE OSISOFT PI SYSTEMThe OSIsoft PI System is the highly scalable and secure real-time and eventinfrastructure that connects people with the right operational and productioninformation at the right time to analyze, collaborate, and act.
    12. 12. 12 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.OSISOFT: WHAT WE DO
    13. 13. 13 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.THE OSISOFT PI SYSTEM:REAL-TIME DATA IN TO ACTIONABLE INFORMATIONPROBLEMS RESULTSTURN REAL-TIME DATA INTO ACTIONABLE INFORMATIONENVIRONMENTALREQUIREMENTSAND REGULATIONSPROCESSCONDITIONS ANDQUALITYKNOWLEDGELIFECYCLEEQUIPMENTSTATUSENERGYRESOURCES ANDUTILISATIONCONDITION-BASEDMAINTENANCEENERGY ANDRESOURCESMANAGEMENTKNOWLEDGETRANSFER ANDRETENTIONPRODUCTIONOPTIMIZATIONCOMPLIANCE &REPORTINGDATAPI INFRASTRUCTURE BUSINESS DECISIONSINFORMATION ACTIONSValue Now, Value over time.
    14. 14. 14 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.OSISOFT: WHAT WE DO – GENERIC ARCHITECTURE
    15. 15. 15 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.OVERALL VALUE PROPOSITIONCapabilities of the PI System• Interface to Devices & Raw Data• Integration of Diverse Sources (400+ standard interfaces)• High Fidelity Archiving (digital retention)• Contextualize• Analysis & Reporting• Visualisation• Notifications• Ease of Use & Ease of Access to Data• Scalability & Extensibility• Integration to Business Systems• Real-time Dashboards with Drilldown
    16. 16. 16 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.– OSIsoft has been helping its customers better manageresources, assets, and efficiencies for 30years– OSIsoft contributes to successful & cost-effective addressing ofEnergy Efficiency, Energy Demand, Water Usage, Green HouseGas Accounting and Waste Minimization for its customers.– Innovation & Continuous Improvement each require anInfrastructure ; Data-driven decision-making is the key• Organizations that tackle sustainability drivinginnovation and capitalizing on a culture of continuousimprovement can simultaneously and preemptivelyaddress profitability, compliance, and public mandate.OSISOFT: AN INFRASTRUCTURE FOR SUSTAINABILITY
    17. 17. 17 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.WHY OSISOFT FOR SUSTAINABILITY?1. Verifiable and Auditable- Data and outputs2. Gathers data from sources throughout the organization- Independent of automation, technical source & geography- Across legal and supply chain barriers3. Provides access for users at all levels of the organization- Transparency and ubiquity – NOT singularity4. Scales with unknown regulations and retention5. Integrates with corporate operations and ERP systems6. Provides a complete system of record for sustainability…- MUST be suitable for transparency & validated reports- May also be or become the SOR for other business aspects7. From a vendor of low risk – with proven result- ease of installation and reliable support and services all are key- global credibility and longevity is important for risk averseEnterprise System Requirements for Sustainability* Source: Technewsworld
    18. 18. 18 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.Case Studies
    19. 19. 19 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.• Kodak Real Time Energy Management• Bayer An Enterprise Agreement Approach• Alcoa Energy Demand Response• IBM Applicable to many/any sites• eBay Digital Service Efficiency- Customers address multiple facets of Sustainability• Not just carbon, or just water, or just waste/costs- Using an Infrastructure software approach• Some in response to a business challenge; some preemptively- For BOTH immediate and long term payback in traditional/heavyindustries, critical facilities, and others.- ALL have untapped potential remaining STILL !OSISOFT CUSTOMER CASE STUDIES
    20. 20. Kodak: Collaboration enables optimized energy consumption• ―There was no ‗Big Bang.‘ Rather,there were 1,000 little bangs.Collectively these efforts haveyielded savings into the millions ofdollars and established a culture ofcontinuous process improvement.‖• James Breeze• Energy Engineer• Project Leader WorldwideCustomer Business Challenge Solution Customer Results / Benefits• Conservation, optimization ofresources, and cost control isimperative• Merge real-time energymanagement data with businessprocesses.• Implemented a new EnergyInformation System without buyinga new application• Uses OSIsoft Business Package forSAP Portal with the PI System• View and manage their Enterpriseenergy demand across theenterprise with standard OSIsoftinterfaces.• Increased ROI on improved demandside management and optimizationof power generation assets, savingmillions of Dollars, annually• Opportunities in manufacturing toimplement an energy conservationmode between product runs.• Leveraging same infrastructure formillions in water savings
    21. 21. Bayer: Process Data- An Enterprise Asset at Bayer MaterialScience• Emissions track record 1990-2007: 37%absolute reduction in green house gas(GHG) emissions• Improvement in energy efficiency andchange in corporate portfolio• Best-in-class ranking by CarbonDisclosure Leadership IndexCustomer Business Challenge Solution Customer Results / Benefits• New Climate Targets in thesubgroups:• Bayer MaterialScience -25%• Bayer CropScience – 15%• Bayer HealthCare – 5%• €1 billion program for climate-related research, developmentand projects• Uses the PI System as a newinstrument to reduce CO2 inproduction by monitoring andanalyzing 100 production plantsworldwide• Company-wide CO2 emission andenergy efficiency check• 85% of greenhouse gas emissionscovered• Also applied to new technology andinvestment projects• The PI System enables Bayer toprovide production units with detailedand real time information from utilityprovider• Calculate KPIs: Costs, Energy Quality,Peak Consumption• Support aggregated reports: month,site, organizational entity, and type ofenergy• Employees use the PI data toultimately reduce GHG emissions tomeet the new climate targets
    22. 22. 22 Empowering Better Decision-Making in Real Time © Copyright 2010, OSIsoft LLC All rights Reserved.Warrick Operations is Alcoa‘s LargestOperating U.S. Smelter.• 330,000 MT capacity/year• Energy is 30-40% of Aluminum ProductionCosts• Generates power for Aluminum Smelter andRigid PackagingBrian HelmsPower Markets CoordinatorAlcoa Power GenerationCustomer Business Challenge Solution Customer Results / Benefits• Faced with competition in aworldwide commodities market• Business took a major hit due toeconomic downturn• Needed to find a way to sustain thebusiness; keep it from going under• Uses the PI System for energyregulation – generate electricity andfeed it back into Midwest ISO (MISO)• Monitor MISO for energy demandnotifications, and respond accordingly• Submit forecasted load data from thePI System• Focused on selling regulation (20MW)and spinning reserve (40MW)• Total project cost was $700,000• Project payback was in 4 months• System runs efficiently• Gets a weekly check from MISO forthe power they generate in the grid• Use this money to sustain theirAluminum business – revenues arenow above their competitionAlcoa: Industrial Scale Demand Response( to CHANGE your business)
    23. 23. IBM Vermont: Industrial Water & Energy ManagementSaves $10 M annually …aAdvanced Water Management Case Study:IBM 200 mm Wafer Fabricator in Burlington,VermontJeff ChapmanUltra Pure Water Engineer,Senior Technical Team LeaderCenter of Excellence for Enterprise OperationsCustomer Business Challenge Solution Customer Results / Benefits• Reduce water consumption (andassociated need for energy, chemicals,maintenance and labor) to reduceoperating cost and minimizeenvironmental impact• Leverage end-to-end data acquisition,storage and visualization techniques tomonitor water usage and improveefficiency• Implemented data collection andstorage infrastructure: sensors, ITnetwork and servers• Statistical process controltechniques used to continuallyanalyze vast amounts of operationaldata and present information inefficient, concise interface• IBM‘s Green Sigma methodology – forreducing water and electrical powerconsumption and increase processefficiency.• IBM has achieved over $3.6M inannual savings, reduced waterusage by 27% while increasingmanufacturing capability over 30%pH, RO Feed X-Bar S Chart, 1 DayStrt Date: 1/6/2009 DI Central, SPCEnd Date: 1/7/2009Method: Modified Control LimitsData: 96 subgroups of 15 samples, 1 min. rateStatus: OperationsCommon Carbon Outlet Flow0500100015002000Booster Pmp Dis. Pres.050100150200SPC X-Bar Chart: pH, RO Feed4.004.204.404.604.805.005.205.405.605.806.001/6/0900:151/6/0902:151/6/0904:151/6/0906:151/6/0908:151/6/0910:151/6/0912:151/6/0914:151/6/0916:151/6/0918:151/6/0920:151/6/0922:15Subgroup TimepHXbarUCLLCLUSLLSLComSPC Sigma Chart: pH, RO Feed00.10.20.30.40.51/6/0900:151/6/0902:151/6/0904:151/6/0906:151/6/0908:151/6/0910:151/6/0912:151/6/0914:151/6/0916:151/6/0918:151/6/0920:151/6/0922:15Subgroup TimeStd DevStdDevUCLLCLRO Feed pH0246
    24. 24. Digital Service Efficiency
    25. 25. • Measures the key variables of revenue, cost, performance, and environmentalimpact based on user consumption of services provided• Tunes the infrastructure engine by identifying the ‘knobs’ that can be adjusted at alllevels• Optimizes effectiveness by striking a balance between the interconnected variableshttp://dse.ebay.com/sites/default/files/eBay-DSE-130305.pdfDigital Service Efficiency
    26. 26. 26 Empowering Better Decision-Making in Real-time. © Copyright 2010, OSIsoft LLC. All rights Reserved.CONCLUSION: AN INTEGRATED INFRASTRUCTURE• Sustainability – It IS good business…• Longevity• Financial health• Innovation• The PI System• ―Value Now, Value over time‖• Scale to the enterprise & beyond• Enable next level of collaboration• Maintain ―Situational Awareness‖• OSIsoft today• Leverages 30 years of sustained & focus efforts• Heightened awareness of strategic mandates of customers$ustainabilityEnergyEfficiencyDistributedGenerationWaterGHG/CarbonWasteEmissions
    27. 27. Thank you© Copyright 2010 OSIsoft, LLC.777 Davis St., San Leandro, CA 94577Craig Diffie, Account Manager – DoD, (703) 371-3231, cdiffie@osisoft.com

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