Role Of The Twi Champion

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The role of the lean/TWI champion is described using an analogy to fireworks displays.

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Role Of The Twi Champion

  1. 1. <ul><li>105,000 sq ft Facility </li></ul><ul><li>200 Employees </li></ul><ul><li>$29 million in Sales </li></ul><ul><li>33 Injection Molding Presses (20 ton to 720 ton) </li></ul><ul><li>24/7 Production </li></ul>About Donnelly Custom Manufacturing Company: Diebold Presentation
  2. 2. Role of the TWI Champion <ul><li>Load ‘em up (the shells) </li></ul><ul><li>Light ‘em up (the fuses) </li></ul><ul><li>Get out of the way </li></ul><ul><li>Oooh and Ahhh </li></ul>Enjoy the Show!!!
  3. 3. 1 – Load ‘Em Up <ul><li>Define your objectives and link to your key business needs / critical success factors </li></ul><ul><ul><li>JR: leadership training for shop floor associates; address “fairness” and turnover </li></ul></ul><ul><ul><li>JI: train better and faster for new associates and setups; improve quality </li></ul></ul><ul><ul><li>JM: engage associates; improve value-add per employee, safety, quality </li></ul></ul><ul><li>Involve Managers </li></ul><ul><ul><li>Observe training </li></ul></ul><ul><ul><li>Develop training plan </li></ul></ul><ul><li>Develop measurements </li></ul><ul><li>Build into performance appraisals </li></ul>
  4. 4. 2 – Light the Fuses <ul><li>Start the training </li></ul><ul><ul><li>Go for density </li></ul></ul><ul><li>Coach Managers / Supervisors how to encourage (and not discourage) </li></ul><ul><ul><li>Carry and refer to the card </li></ul></ul><ul><ul><li>Look for ways to use it </li></ul></ul><ul><ul><li>Don’t accept when it should be used and isn’t </li></ul></ul><ul><ul><li>If too late, describe how it could have helped </li></ul></ul><ul><li>Post visual measures </li></ul><ul><li>Broadcast early successes </li></ul>
  5. 5. 3 – Get out of the Way <ul><li>Let your Supervisors own it, but strongly support </li></ul><ul><ul><li>Training plan </li></ul></ul><ul><ul><li>Visuals </li></ul></ul><ul><ul><li>Core concepts </li></ul></ul><ul><ul><li>Track who’s contributing </li></ul></ul>
  6. 6. 3 – Get out of the Way (Cont’d) <ul><li>Let TWI adapt to your environment </li></ul><ul><ul><li>Supervisory training </li></ul></ul><ul><ul><li>JI breakdowns as a training tool </li></ul></ul><ul><ul><li>JI training delivery versus breakdown dev’t </li></ul></ul><ul><ul><li>JM breakdowns </li></ul></ul>
  7. 7. 4 – Oooh and Ahhh <ul><li>Encourage ongoing training and learning </li></ul><ul><ul><li>Read books & articles </li></ul></ul><ul><ul><li>Blogs, webcasts </li></ul></ul><ul><ul><li>Peer councils </li></ul></ul><ul><ul><li>Seminars and conferences </li></ul></ul><ul><ul><li>TWI Summit </li></ul></ul><ul><li>Celebrate </li></ul><ul><li>Brag about your team!!! </li></ul>
  8. 8. Role of the TWI Champion Enjoy the Show!!! Load ‘em up Light ‘em up Get out of the way Oooh and Ahhh

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