Powder Impression Molding - Manufacturing

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    Powder Impression Molding - Manufacturing - Presentation Transcript

    1. { } Powder Impression Molding
    2. { } Sustainable Social, Economic, and Environmental Solutions
    3. { } Por t f olio Solut ion s Manufacturing Innovative Buildings C o n c re t e Sustainable | Reliable I n f r a s t r u c t u re Modern Coatings Lighting E n v i ro n m e n t a l | Efficient IT Energy Empowering | Renewable
    4. { } S t rat egic Object ive s ‣ In teg ra t e t h e s e t r a n s fo r m a t i ve , environm e n t a l ly b e n e f i c i a l , s o c i a l ly re s p o n s i b l e technologi e s t o fo r m a si n g l e , c o m p re h e n s i ve developme n t s o l u t i o n . ‣ S cal e this t o t a l s o l u t i o n fo r u s e by a f u l l r a n g e of clients , l i c e n s e e s , a n d j o i n t - ve n t u re p a r t n e r s . ‣ Deliver fl e x i b l e , c u s t o m i z e d s o l u t i o n s t o m e e t the uniqu e n e e d s o f e a c h p ro j e c t .
    5. { } Missio n Apply th e m o s t t r a n s fo r m a t i ve a n d ve r s a t i l e t echno logies in t h e wo r l d t o b u i l d t h e wo r l d ’s m o s t s ta te-of-the - a r t, e nv i ro n m e n t a l ly s u s t a i n a b l e , a n d a f fo rd a b l e c o m mu n i t i e s .
    6. PIM Powder Impression Molding Revolutionary | Sustainable | Strong
    7. Total Solution P IM transfor m s p l a s t i c waste i nto a valu ab le raw mater i al, f ro m w hich we c an ma nu facture p ro f i t a b l e , l ightweight , s t ro n g - a s - s teel comp o sit e prod ucts.
    8. Total Solution ‣ Susta ina bl e . P I M u s e s s i ng l e - s t re a m w a s t e a s i t s feedstock , t r a n s fo r m i n g p o l l u t i o n i n t o re s o u rc e . ‣ Ef ficien t. T h e p ro c e s s i s en e r g y a n d t i m e e f f i c i e n t , req uiring l es s c ap i t a l a n d l e s s e n e r g y. ‣ St rong . PI M p ro d u c t s a re s t ro n g e r t h a n s t e e l . ‣ Versatile . P I M c a n p ro d u c e a ny p ro d u c t , re d u c i n g t h e nee d for st e e l , wo o d a n d o t h e r n a t u r a l m a t e r i a l s . ‣ Val ua bl e . PI M s t r u c t u res a re h i g h ly e n e r g y e f f i c i e n t , hurricane re s i s t a n t , m o l d , r u s t , t e r m i t e a n d f i re p ro o f . ‣ Af forda ble . T h e u s e o f re c y c l e d m a t e r i a l a n d l ow operating c o s t p u t s P I M wi t h i n re a c h .
    9. Impression v. Injection ‣ PIM is an e n t i re ly n ew m a nu f a c t u r i n g p ro c e s s . ‣ It offer s si gn i f i c a n t a d v a n t a g e s ove r o t h e r process e s, s u c h a s I n j e c t i o n M o l d i n g . ‣ PIM op erat e s a t o n e a t m o s p h e r i c p re s s u re uni t, as op po s e d t o t h e s eve r a l a t m o s p h e r i c pre ssures t h a t I n j e c t i o n M o ld i n g re q u i re s . ‣ T hi s all ows o u r P I M s y s t e m t o o p e r a t e a t f a r l ess ex p en se t h a n eve n t he m o s t e f f i c i e n t Inj ect i on Mol d i n g or c o m p a r a b l e s y s t em .
    10. Manufacturing Efficiency S av in g s a t th e production leve l a re s ha red with the end u s e r. T h is is especially b e n e f i c i a l for applications in a ffo rd a b le housing and p u b l i c i n f ra s tructure .
    11. Profit from Recycling ‣ T he PIM pro c e s s p re fe r s pl a s t i c w a s t e a s fe e d s t o c k , but can rec y c l e a l l fo r m s o f w a s t e e f fe c t i ve ly. ‣ T he rec y c le d m a t e r i a l i s e n c ap s u l a t e d by t h i n l aye r s of high qu al i t y, v i r g i n p o ly m er s . ‣ T hi s feat u re a l l ow s u s t o re d u c e a n d s e c u re o u r material c os t s a n d a d ap t t o t h e n e e d s o f s p e c i f i c customer s. ‣ T he wor ld ’s s u p p ly o f w a s t e i s ove r ly a b u n d a n t a n d vi rgin poly me r s c a n b e b o ug h t i n a ny p a r t o f t h e world.
    12. Maximum % Co-mingled post use waste material Injection Rotational Blow Resin Transfer Thermo Forming PIM 0 20 40 60 80 % Recycled Material PIM Feedstock
    13. Potential Feedstock ‣ R e c y c l e d & Virgin Polymers ‣ M e d i c a l Wa ste ‣ E l e c t r i c a l Waste ‣ A g g re g a t e ‣ Wo o d ‣ G la s s ‣ O t h e r P I M products
    14. Operating the Fast Line
    15. Granulated Polymer Fills the Molds
    16. Inside a PIM Factory
    17. PIM Facility Layout
    18. Industrial Applications P I M ha s b e e n ve r y successful in other in d u s t ri e s , s o l v i n g l ar ge problems with env iro n m e n t a l ly s u s t a i n able , lightweight, strong c o m p o s i t e products. S u c h ap p l i c a t i o n s have included: Automotive Aerospa ce Defense Boating & Shipping
    19. Automotive Innovation Just re ce ntly PI M was commissi one d t o p ro d u c e t h e t r u c k b e d for a 2010 mo del of a US-made tru c k . B e c a u s e P I M p ro d u c t s a re ligh twe ig ht , superiorly strong , a n d o f a ny s i z e , i t b e c a m e p os sib le - for the first time - to a dd a f a c t o r y - b u i l t hy d r a u l i c li ft option to thi s m id s ize t r u ck .
    20. Better Way to Build a Tested Product PI M is a n ew w ay to transform rec y c l e d w a s t e into products of th e h i g h e s t q uality, while still p ro d u c i n g a m aterial that is te s te d , p rove n, and accepted wor l dwide .
    21. Building Construction ‣ S E E C Te c hnologies is usin g the revo lu t ionar y PIM process to improve upon a t e s t ed b uilding method: Insulated c o n c re te wall form systems, roofing, siding, d e c k in g , fe ncing, and flooring. ‣ T h e d e s ig n s pecific a tions exceed those m a n d a te d by the US De par tment Housing & U r b an Development, and employs a s t ro n g er, less expensive , higher grade c o m p os ite to insulate the concrete .
    22. Off-Site Engineering Th e so l u t i o n i s a n e m e r g i n g t y p e of construction technique , referre d t o a s “o f f s i t e - e n g i n e e re d .” Using the most technologically a dv an ce d d e s i g n a n d p ro d u c t i o n m achiner y and materials, we can p rovide b e n e f i t s ove r t r a d i t i o n a l , si t e-built construction methods. ‣ Pre di c t a b l e c on s t r u c t i o n t i m e s ‣ Predi ctable a nd l e s s e x p e n s i ve c o n s t r u c t i o n c o s t s ‣ Fewer errors a n d h i g h e r q u a l i t y e xe c u t i o n ‣ M ate ri al and o u tp u t ef f ic ie n c y ‣ Cust omi zed de sig n s o lu tio n s ‣ O n si te constr uc tio n e f f ic ie n c y ‣ Over all econo m i c v a l u e – c o s t s av i n g ‣ H ed ge agai nst r is in g c o s t o f lo c a l m a t e ri a l s
    23. Insulated Concrete Forms ‣ C o mposite fo rms are used to h o ld c e me nt in trad itional PIM Insulated Concrete c e me nt buildings. The difference Form i s , usually they are removed Steel Rebar a f t e r the cement has dried. ‣ We use “Stay-in-Place” forms Concrete t h at form the inner and outer s u r faces of the structure . ‣ A st andard design would PIM Form fe a ture 2” o f PIM composite , 4” o f c oncrete with horizontal and ve r t ical steel rebar ever y 4”, a n d the n a nother 2” of P IM c o mposite .
    24. Interlocking System A cu s t o m d es i g n e d inte rl o c k i ng c l i p syst e m t o a s s e m b l e the PI M I C F w a l l fo r m .
    25. Building Value ‣ E n e rg y S a v i n g s . The comp osite provides an added layer of i n s ul a t i o n c u rren tly unmatched by oth er ICFs, with up to an R-40 rating. ‣ F ire Re s i st a n c e . Custom fire ratings. ‣ Win d Re s i s t a n c e . PIM walls can withstand up to Categor y 4 h u rr i c a n e - force winds. ‣ Wa te r Re si st a n c e . The stru ctu res are imper vious to water da m a g e a n d s alt water corrosion . The wall systems completely e nc ap su l a t e th e c oncrete inside t hem, preventing water from p en et r a t i n g th e c oncrete itself. ‣ D ura b i l i t y & S t re n g t h . The finished product presents a c en t r a l , m o n oli thi c structure that i s st urdy and reliable . ‣ L e ss M a i n t en a n c e . The bui lding is less prone to natural e l em en t s a n d di sastrous condition s. ‣ Co mf o rt & Q u i e t . PIM is completely odorless and its i n s ul a t i o n prov id es a barrier to ext ernal sounds and disturbances.
    26. ICF Construction Advantages ‣ P re di cta ble Performa nc e . E ve n i n e x t re m e h e a t or cold, the P IM composit e pro du c t b e h ave s t h e s a m e . ‣ Lower C onstruction Co s t s. O f f s it e - e n g i n e e r i n g me ans grea ter inventor y con t ro l a n d l e s s w a s t e . ‣ Si mplicit y of Constru c tion . A l l p i e c e s o f t h e stru cture arrive at the site nu mb e re d w i t h p r i n t e d ins tructions for assembly. T he pie c e s a re l i g h t we i g h t an d ass em bl e without speci a lly s k i l l e d l a b o r. ‣ Spe ed of C onstructio n. B u ild e r s h ave t h e a b i l i t y t o a ssemb le walls, truss, and roo f i n m e re d ay s . ‣ Le ss La bo r a nd Loa n S e rvic i n g C o s t s . I n c re a s e d c ons tr uc tion efficiency m ean s fa s t e r co n s t r u ct io n t u rn-arou nd times.
    27. PIM Roofing
    28. Structural Applications
    29. Adaptive Design ‣ PI M uses an “open mold” syst em t h a t a l l ow s u s t o m a nu f a c t u re any product o f any conceivable s i z e s o l o n g a s a m o l d fo r t h a t pro duct can b e designed. This all ow s u s t o p ro d u c e b e a u t i f u l af fo rdable housing, removing t h e s t i g m a o f gove r n m e n t - b a c ke d ho u sing devel opments. ‣ C u st om col or ing is ideal for bui l d i n g i n a ny re g i o n i n t h e wo r l d . ‣ B uildings can be engineered to me e t t h e s p e c i f i c n e e d s o f c lients and cu ltures. PIM can pro d u c e e f fe c t i ve ly b o t h h i g h - e n d hig h rises an d low-income eme r g e n c y h o u s i n g t o t h e sp ec ification of each. ‣ In h urricane-prone communiti e s, P I M c a n e l i m i n a t e t h e n e e d fo r an interior layer of dr ywall to h o l d t h e e l e c t r i c a l w i r i n g a n d plu mbing by building these thi n gs i n d i re c t ly t o t h e P I M c omposite wa ll - thus giving h o me ow n e r s t h e a dd e d p e a c e o f min d of feeling a strong wall f rom b o t h t h e i n s i d e a n d o u t s i d e .
    30. Spectacular Color We c a n a dd n o n toxic color dye to th e p owd e r b e fo re it is added to the form s . T h i s e l i m i nates the need for a sep a r at e p a i n t line and makes the colo r p e r m a n e n t in the product. The c o l o r i s m o re durable and is imp e r v i o u s t o UV rays. The owne r can p a i nt ove r a ny PIM product if so d e s i re d a t a later time .
    31. Exterior Finishes ‣ We Pan m o ll lesc uoa rfor mond anyquality,to c l ly b finish t he I M w a t a high i ne x pe ns ive , c u s t o m l ook for any h om e . ‣ Weec an ues, ea n d i c korei din g, stucco, br ,s l im st on m . ‣ The soitsh mraWa lpl oCsoatle g product. hi de s i b par tly through t e in
    32. Opportunities ‣ Toge ther we can build hom e s, ho s p i t a l s , s c h o o l s , ho tels , sh op ping malls, gove rnm e n t b u i l d i n g s , a n d mo re . ‣ Wit h P IM we can manufac t ure i n f r a s t r u c t u re , s ewe r s , wat er trea tment facilities, and m o re . ‣ We can develop in an env ironm e n t a l ly re s p o n s i b l e , so c ially equitable , and econo m ica l ly s o u n d m a n n e r. ‣ As we grow through par tne r shi p we c a n p l a c e a P I M fa ct or y anywhere in the wor l d, cre a t i n g j o b s , stimulating growth and br ing i ng inve s t m e n t t o t h e c ommunities we build.
    33. { } A bou t SEE C Tec hno lo gies ‣ Vi sion. We see the nee d fo r d eve l o p m e n t t o b e So cially e quitable , Econom ic a l ly s o u n d , a n d Environmentally responsi ble . ‣ Access. We have built t h e ro a d s t o m a ke t h i s po ssible , by being the a ssig n e e o f r i g h t s t o t h e s e te c hnol ogie s. ‣ Value . We offer exclusive a n d p re fe rre d a c c e s s to this ve r tically integr at ed c o l l e c t i o n o f revo luti onar y technologies. ‣ Innovati on. We are c o nst a n t ly g row i n g t h e ne twork and quality of t e ch n o l o g i e s ow n e d a n d rep resente d.
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