SAP Manufacturing Days - Joris Sikking Quinso
 

SAP Manufacturing Days - Joris Sikking Quinso

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SAP Manufacturing Days 2013

SAP Manufacturing Days 2013

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SAP Manufacturing Days - Joris Sikking Quinso SAP Manufacturing Days - Joris Sikking Quinso Presentation Transcript

  • Manufacturing Integration @ Avebe with SAP Real-time visibility SAP Manufacturing Days ‘s Hertogenbosch, September 11 & 12
  • © 2013 Quinso. All rights reserved. www.quinso.com Introducing … • Joris Sikking Managing Consultant | Quinso • Jos Hensen, Business Consultant | Avebe • Kenny van Sleuwen Solution Architect | Quinso
  • © 2013 Quinso. All rights reserved. www.quinso.com Quinso: High Quality with an Industry Focus … SAP Consultancy ERP SCM Process Manufacturing Trade Industries Business Consultancy Discrete Manufacturing SCI View slide
  • © 2013 Quinso. All rights reserved. www.quinso.com Agenda View slide
  • © 2013 Quinso. All rights reserved. www.quinso.com Quinso: Quality in Solutions • Founded by 5 partners (former KPMG, PWC, SAP, itelligence) • Highly experienced European Business & SAP Consulting • Focus on Manufacturing, Trade & Chemical industries • Special Expertise Partner of SAP (SCM & Shopfloor) Supply Chain Management Manufacturing (Shopfloor Integration) • Located in ‘s-Hertogenbosch (NL)
  • © 2013 Quinso. All rights reserved. www.quinso.com Mission & Vision FLEXIBLE TEAMWORKPRAGMATIC INVOLVEMENT LEADERSHIP FOCUSEXPERIENCE QUALITY SOLUTIONS EXPERTISE ENTREPRENEUR PARTNER IMPROVES COMPETITIVE PRIMAIRY BUSINESS PROCESSES SECUNDAIRY BUSINESS PROCESSES LEADING COMPANY
  • © 2013 Quinso. All rights reserved. www.quinso.com Waarom Quinso? Onze klanten weten waarom … Trade Industries Process Manufacturing Discrete Manufacturing
  • © 2013 Quinso. All rights reserved. www.quinso.com SAP Road Map
  • © 2013 Quinso. All rights reserved. www.quinso.com Manufacturing Integration – Solution Architecture
  • © 2013 Quinso. All rights reserved. www.quinso.com ISA 95 model • Logistics • Product Development • Sales and Marketing • Etc. • Maintenance • Production • Quality • Inventory Layer 4 Business Operations Layer 3 Manufacturing Operations Layer 2, 1, 0 Control • Discrete • Batch • Continuous
  • © 2013 Quinso. All rights reserved. www.quinso.com Avebe U.A. • Since 1919 • Cooperative – Members are shareholders • Largest potato starch and -derivatives producer in the world - chemical processing • Annual turnover: 600 million Euro • Production volume of 600,000 tons (= 30,000 trucks / containers) Patato Starch an Derivatives • Total used area: 60,000 acres • 1350 employees
  • © 2013 Quinso. All rights reserved. www.quinso.com AVEBE Production Plants Foxhol Ter ApelkanaalGasseltenijveen Lüchow Dalmin Malmö
  • © 2013 Quinso. All rights reserved. www.quinso.com Background • Construction of a new factory • Increase Production • High and consistent product quality • "Template": simple rollout to other plants Less dependent on the individual operator Automatic dosing Highly controlled reaction process Full recipe managed Automatic registration Real-time information to the operator
  • © 2013 Quinso. All rights reserved. www.quinso.com Production Integration Forecast and customer order Material Requirements Purchase Inventory Management Production Planning Costing Calculations Settlement - Material - Hours Replenishment Inventory Man. Final Product Inspection and release Certificates of Analysis (CoA) Transport Start of Process Orders Production Recipe Equipment allocation Status of process Registration of dosing Sampling and analysis Process adjustments Standstill Registration Batch Reports Production reports Tracking & Tracing Continuous Improvements Process Orders Material Cons. Hours Q-data Order status Replenishment
  • © 2013 Quinso. All rights reserved. www.quinso.com Manufacturing Integration
  • © 2013 Quinso. All rights reserved. www.quinso.com Manufacturing Integration PCO Idoc LOIPRO PCO Created PCO Print Labels PCO CLOSE tRFC Z_PCO_PU LL_LOIPRO Recipe Receipt Info Req. Rec. Download LOIPRO mapping SAP Integration Layer Confirm PCO receipt MCRT ZPI_HDU S US: MCRT Product Pallet Receipt By- Product PCO SS: OPEN US: INIT PCO SS: US: INIT SS: REL/CRCR US: INIT PCO SS: PDLV US: MSTR PCO US: MSTR SS: PCNF US: MSTR PCO SS: REL US: MSTR PCO SS: REL US: MCRT ZPI_HDU S US: MSTR ZPI_PHST Start date Batch ZPI_BYP R Quantity, Batch Batch ZPI_PRO D Quantity, Batch ZPI_HDU S US: MCLS PCO SS: US: MCLS SS: PCNF/PDLV US: MCLS PCO SS: PCNF US: MSTR ZPI_PHST Final Conf. PCO SS: CNF US: MCLS 1 2 3 4 5 6 7 9 1 0 1 3 1 5 2 1 2 4 2 9 3 1 3 0 2 8 2 3 2 0 1 4 1 2 ECC ZPI_PHST Quantity 2 6 2 5 PCO Goods Rec. By-Prod. PCO START Prod.date ZPI_BTC R Batch nr. Prod.date BATCH Creation 1 8 1 7 8 2 7 1 9 1 6 1 1 ZPI_FIDE Final Delivery PCO SS: DLV US: MCLS PCO SS: TECO US: MCNF 3 3 3 6 3 2 . Finish ZPI_CRS T Contr.Rec . Finish PCO SS: CRFI US: MCLS 3 5 3 4 Pallet Receipt 2 2
  • © 2013 Quinso. All rights reserved. www.quinso.com Template Chemicals Processing Packaging Template: Functional modules for specific processes • In SAP and in MES • With its interfaces Based on Best Practice business processes
  • © 2013 Quinso. All rights reserved. www.quinso.com Benefits for Avebe Manufacturing Integration • Significant reduction of administrative tasks by operator Fewer input errors and therefore less corrective actions • Each pallet is directly known in SAP with a unique SSCC code Real-time visibility in SAP of the production progress (Quality) status per pallet and not per batch Prerequisite for introducing new logistics concept • Basis for "Intelligence" (reports, dashboards, analysis) SAP • Using the SAP interface (middleware) tools accelerates the integration Template • Lower investment for future implementations, lower overall TCO
  • © 2013 Quinso. All rights reserved. www.quinso.com Benefits for Avebe Quinso • Familiar with production processes • Experience with integration and middleware like PI and MII • Knowledge of the business processes and design of SAP • Practical approach
  • © 2013 Quinso. All rights reserved. www.quinso.com Agenda
  • © 2013 Quinso. All rights reserved. www.quinso.com You want to …. … ensure the most predictable and fastest time to business value Software … deliver the integration the business demands to start and grow without compromises … choose from a modular ready to use portfolio of solution, deployment and pricing options
  • © 2013 Quinso. All rights reserved. www.quinso.com SAP & Quinso offer Rapid Deployment solutions to meet specific business needs… • Software Quickly address the most urgent business processes • Content SAP best practices, templates and tools make solution adoption easier • Enablement Guides and educational material speed end user adoption • Service Fixed scope and price provides maximum predictability and lowers risk
  • © 2013 Quinso. All rights reserved. www.quinso.com … which allow predictability, out-of-the-box integration and adoption choices as business demands Predictability • Fast value in days/weeks • Fixed cost and fixed best practice scope Integration • Integrated start and growth options • Immediate and future IT and business processes landscape integrity Choice • Modular packages to meet specific business needs and allow individual adoption paths • Flexible licensing and deployment options
  • © 2013 Quinso. All rights reserved. www.quinso.com Showtime!
  • © 2013 Quinso. All rights reserved. www.quinso.com SAP Rapid Deployment solutions Delivering predictable value for your business Select What you see, is what you get… at a fixed price and time… with flexibility to adapt and innovate! DeployBuy Run
  • © 2013 Quinso. All rights reserved. www.quinso.com How SAP MII helps you address current manufacturing challenges… Performance Improve manufacturing processes and customer satisfaction - leverage new revenue opportunities Minimize inventory, rework, overtime, and expediting costs – consistently meet budgets Improve employee productivity, morale and quality of work life Responsiveness Visibility Near-time visibility into customer orders across multiple plants – from scheduling to dispatching Proactively detect machine, material, labor, and quality issues before customers do Evaluate real-time KPIs* and actual production costs and variances against targets Respond rapidly and cost-effectively to manufacturing exceptions Monitor, measure, analyze and control cost and target variances Balance manufacturing priorities against changing demand conditions-align with business objectives
  • © 2013 Quinso. All rights reserved. www.quinso.com iPad: Production Supervisor Cockpit
  • © 2013 Quinso. All rights reserved. www.quinso.com iPad: Production Supervisor Cockpit
  • © 2013 Quinso. All rights reserved. www.quinso.com Key takeaways • Why? Real-time visibility Responsiveness, anticipate on changing circumstances Maximum Efficiency Manufacturing Excellence • What did we see? 1. Customer Case Avebe 2. Rapid Deployment Solution • The story continues … … at the Quinso stand
  • © 2013 Quinso. All rights reserved. www.quinso.com Agenda
  • © 2013 Quinso. All rights reserved. www.quinso.com Questions?
  • © 2013 Quinso. All rights reserved. www.quinso.com Questions? Website: www.quinso.com Linkedin: www.linkedin.com/company/Quinso Twitter: twitter.com/Quinso_NL Quinso | Europalaan 8, 5232 BC 's-Hertogenbosch, The Netherlands T +31 (0)73 68 68 775 | KvK 50340921 | info@quinso.com