SAP Manufacturing Days - Jay Monahan Dell

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SAP Manufacturing Days 2013

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SAP Manufacturing Days - Jay Monahan Dell

  1. 1. 1 Confidential Getting Started with SAP MII September 2013
  2. 2. 2 Confidential Dell - Restricted - Confidential Michael Tobin – Sulzer Metco – VP Equipment Operations (Project Sponsor was Not Available to Attend) Description: Over 10 years with Sulzer Metco managing various operational and sales support groups. Worked on the SAP integration team 10 years ago. Previous experience in Aircraft Engine Component manufacturing, Electric and Gas utility management, and Finance. Introductions: 2 Jay Monahan – Dell – Global SAP Shop Floor Lead Description: Over 16 years systems design experience across multiple ERP package platforms (SAP & Custom), with experience in multiple industries ranging Automotive, Metals, Chemicals, Food, Internet Applications, High Tech & Logistics Services. As the SAP Global Perfect Plant Lead, Mr. Monahan is responsible for the end to end design and deployment of core service offerings and customer engagements, leveraging SAP MII and ME. Phone: (+1) 412.606.8001 or (+1) 724-288-5232 E-mail: jay_monahan@dell.com
  3. 3. 3 Confidential Dell - Restricted - Confidential Company Background: Introduction 3 • Sulzer is a global industry leader with reliable and sustainable solutions for performance-critical applications. From its beginnings in Winterthur, Switzerland back in 1834, Sulzer has developed to become a leading player in its key markets. • Sulzer is a leading provider in its key markets of oil and gas, power, water, and transportation. We serve clients worldwide through a production and service network of over 170 locations. Source: Sulzer 2012 Annual Report
  4. 4. 4 Confidential Dell - Restricted - Confidential Our Markets 4
  5. 5. 5 Confidential Dell - Restricted - Confidential Our Products 5
  6. 6. 6 Confidential Dell - Restricted - Confidential Project Overview: 6 • Selection of Development/ Implementation Partner: Initial discussions began in July 2011 • Project Duration: Sulzer MES System (30 to 36 weeks) • Scope of MII Work — Project focused on developing a MES system which links back to the SAP ECC system and custom SQL database. The Sulzer and Dell teams integrated shop floor data leveraging SAP MII with the current SAP ECC environment. The system allows shopfloor users to run jobs against the Orders downloaded from ECC, perform Confirmations, record downtime events, perform Goods Receipts/Issue and OEE reporting. The project approach leveraged a traditional methodology (Design, Build and Run) based on a SAP MII 12.1 environment and went live in May 2012. • Resources: • Dell — 4 SAP MII Technical Architects • Sulzer – 2 Functional • Phase 1 Scope: • Functional/Technical Specifications, Coding, Testing & Training • Weekly Status Update Meetings – DELL Sharepoint
  7. 7. 7 Confidential Dell - Restricted - Confidential Project: MES System 7 Login Applicable Users: • Operator • Supervisor Data Source(s): • SAP NW UME • MII local MSSQL Database Process Considerations: • Employee swipes in his badge. • User badge numbers will be the employee number with an MII translation table to correlate employees with sign on credentials
  8. 8. 8 Confidential Dell - Restricted - Confidential Project: MES System 8 Operator Dashboard Applicable Users: • Operator • Supervisor Data Source(s): • SAP ECC 6.0 • MII local MSSQL Database Process Considerations: • View all Released Orders • Order Selection displays Operation Details • Operation selection allows users to Start/Stop Run and Setup • Navigate to Confirmation History, IPI sheet, Downtime, Goods Receipt and Documents
  9. 9. 9 Confidential Dell - Restricted - Confidential Project: MES System 9 Operator Dashboard: Confirmation History Applicable Users: • Operator • Supervisor Data Source(s): • SAP ECC 6.0 • MII local MSSQL Database Process Considerations: • Display Confirmation History for Selected Order
  10. 10. 10 Confidential Dell - Restricted - Confidential Project: MES System 10 Operator Dashboard: Pick List (Goods Issue) Applicable Users: • Operator • Supervisor Data Source(s): • SAP ECC 6.0 • MII local MSSQL Database Process Considerations: • View Goods Issued (Pick List) for Selected Order
  11. 11. 11 Confidential Dell - Restricted - Confidential Project: MES System 11 Operator Dashboard: Downtime Applicable Users: • Operator • Supervisor Data Source(s): • MII local MSSQL Database Process Considerations: • Add Downtime Event for Selected Order
  12. 12. 12 Confidential Dell - Restricted - Confidential Project: MES System 12 Operator Dashboard: Goods Receipt Applicable Users: • Operator • Supervisor Data Source(s): • SAP ECC 6.0 • MII local MSSQL Database Process Considerations: • Submit Partial or Final Goods Receipts for Selected Order
  13. 13. 13 Confidential Dell - Restricted - Confidential Project: MES System 13 Operator Dashboard: Documents Applicable Users: • Operator • Supervisor Data Source(s): • SAP ECC 6.0 • MII local MSSQL Database • Document Management System Process Considerations: • View documents from Document Management System
  14. 14. 14 Confidential Dell - Restricted - Confidential Project: MES System 14 OEE Report Applicable Users: • Supervisor Data Source(s): • MII local MSSQL Database Process Considerations: • Generate OEE report for selected Work Center, time and Status
  15. 15. 15 Confidential Dell - Restricted - Confidential Key Benefits 15 Key Benefits: • Information access available on demand • More effective, less costly and faster order deliveries • Real time shop floor visibility “With this implementation, we consolidated several interfaces into a single interface that captures far more real-time data than we were able to capture before. This will help us further improve our processes.” Rob Bordonaro, Manager, Sourcing and Process Engineering, Sulzer Metco Company
  16. 16. 16 Confidential Dell - Restricted - Confidential Learning Points: 16 • Machine Integration: Incorporate significant lead and testing time for shop floor integration points. • Backup or Disaster Recovery Functions: Clearly define expectations regarding scope. • Resource Availability: Try to “block” defined time slots for design and testing whenever possible.
  17. 17. 17 Confidential Dell - Restricted - Confidential Questions: 17 Jay Monahan – Dell – Global SAP Perfect Plant Lead Phone: 412.606.8001 E-mail: jay_monahan@dell.com Michael Tobin – Sulzer Metco – VP Equipment Operations
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