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SAP Manufacturing Days - Robert Pascal Vesta

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SAP Manufacturing Days 2013

SAP Manufacturing Days 2013

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  • 1. USA CANADA EUROPE AUSTRALIA SOUTHEAST ASIA +1 203 517 0400 +1 289 337 1793 +31 0 70 220 9720 +61 3 8676 0672 +65 6622 5643 CONDITION BASED MAINTENANCE Leverage Operational Data in SAP Plant Maintenance Robert Pascal 12 September 2013
  • 2. Real. World. Experience. AGENDA Introduction of Vesta Partners Condition Based Maintenance System landscape Vesta CBM tool Veros
  • 3. Real. World. Experience. AGENDA Introduction of Vesta Partners Condition Based Maintenance System landscape Vesta CBM tool Veros
  • 4. Real. World. Experience. VESTA OVERVIEW Headquartered in Connecticut USA and with offices in Europe, Canada, Australia and Singapore, Vesta is an SAP Services and Gold Consulting Partner focused on delivering measurable results in Enterprise Asset Management (EAM) globally. We help our customers build solid business practices that are enabled by the right technology applications.
  • 5. Real. World. Experience. VESTA SERVICES As an SAP Services and Gold Consulting Partner, Vesta has the depth and experience to meet all of your SAP EAM needs. Through our propriety VTEAM methodology, Vesta’s services and products can address your industry specific needs and meet your unique business requirements. Our services are positioned as follows: Enterprise Asset Management Services • SAP Enterprise Asset Management • Maintenance Work Process • Training and Workshops • Strategy and KPI’s
  • 6. Real. World. Experience. VESTA SERVICES Specialty and Technical Services • SAP MII • SAP MRS • SAP EPC • SAP PPM • NRX Asset Hub • Business Intelligence • Mobility for EAM • SAP Work Clearance Management • Custom Developments Software Products • Vesta PMX • Vesta MAC • Vesta QMC • Vesta CBM YOUR
  • 7. Real. World. Experience. AGENDA Introduction of Vesta Partners Condition Based Maintenance System landscape Vesta CBM tool Veros
  • 8. Real. World. Experience. CONDITION-BASED MAINTENANCE From Wikipedia, the free encyclopedia Condition-based maintenance (CBM), shortly described, is maintenance when need arises. This maintenance is performed after one or more indicators show that equipment is going to fail or that equipment performance is deteriorating.
  • 9. Real. World. Experience. POTENTIAL FAILURE P-F CURVE Condition Time Point where failure can first be detectedP Point of failure F Point where failure starts John Moubray, Reliability Centered Maintenance II
  • 10. Real. World. Experience. No preventive Maintenance Preventive/ Scheduled Maintenance Mobile Rounds populating measurement documents Sensors automatically populating measurement documents Sensors feeding Rule engine to make decisions about maintenance necessary THE CONDITION BASED MAINTENANCE EVOLUTION
  • 11. Real. World. Experience. CONDITION BASED MAINTENANCE
  • 12. Real. World. Experience. CONDITION BASED MAINTENANCE So why is it not common use yet? • No data available or just to much data? • Hard to collect the data, only programmers can get it? • High initial costs?
  • 13. Real. World. Experience. Foundational elements in place? • Master Data • Work Process Standardization • SAP EAM Solution – enhanced technical capability Availability of Tools • Manufacturing Integration and Intelligence (Mii) • CBM Applications (e.g. Vesta) • New technology tools for monitoring / low cost installation (e.g. Veros) • Large Quantity Data analysis (HANA) • Ease of sharing data (UI / Syclo) • Remote Data capture SAP RELATED CBM – NOW THE TIME IS RIGHT!
  • 14. Real. World. Experience. AGENDA Introduction of Vesta Partners Condition Based Maintenance System landscape Vesta CBM tool Veros
  • 15. Real. World. Experience. Web pagesWeb pages Process/ Equipment PLC Scada, Data Historian SAP ERP SAP EAM Notifications Work Orders Measurement Pts Equipment Records MII Web pages Applets MII Event Scheduler SAP Server SAP Actions Data Actions Process Operations MII Business Process Logic Sensor Plant Connectivity (Pco) Monitoring Applications Web Service ConnectorURL-based web service calls AUTOMATED MONITORING WITH MII 1. Data Event or Condition Occurs 2. MII Capture Details through Polling or Event detection 3. Condition or Event interpretation 4. Present to End User for Action or Alert 5. Build notification or work order for posting to SAP ERP 6. Post into SAP PM 7. View results, history and current conditions Event & Condition Management 2a. Posts event & details to MII 6a. Sends email/text alerts 1a. Data Event or Condition Occurs and detected by monitoring software
  • 16. Real. World. Experience. AGENDA Introduction of Vesta Partners Condition Based Maintenance System landscape Vesta CBM tool Veros
  • 17. Real. World. Experience. VESTA CBM Web pagesWeb pages Process/ Equipment PLC Scada, Data Historian SAP ERP SAP EAM Notifications Work Orders Measurement Pts Equipment Records MII Web pages Applets MII Event Scheduler SAP Server SAP Actions Data Actions Process Operations MII Business Process Logic Sensor Plant Connectivity (Pco) Monitoring Applications Web Service ConnectorURL-based web service calls Vesta CBM Configurable Application to Accelerate Implementation
  • 18. Real. World. Experience. VESTA CBM / MAIN FUNCTIONALITY Map process parameters to SAP objects Predefined checking rules Monitor alerts Monitor readings Manual entry of readings Standard creation of Measuring documents, Notification, Order, Order with task list
  • 19. Real. World. Experience. BROWSER-BASED SCREENS FOR GENERAL USERS CMP View
  • 20. Real. World. Experience. BROWSER-BASED SCREENS FOR GENERAL USERS Alert View
  • 21. Real. World. Experience. BROWSER-BASED SCREENS FOR GENERAL USERS Reading View
  • 22. Real. World. Experience. BROWSER-BASED SCREENS FOR GENERAL USERS Graphed Readings
  • 23. Real. World. Experience. BROWSER-BASED SCREENS FOR GENERAL USERS Manual Entry
  • 24. Real. World. Experience. AGENDA Introduction of Vesta Partners Condition Based Maintenance System landscape Vesta CBM tool Veros
  • 25. Real. World. Experience. VEROS – INTERFACE BY VESTA CBMCondition(nottoscale) Lead Time to Functional Failure (not to scale) Good Bad On-set of fault Protective RelaysGE Multilin Relay Excessive heat by touching Audible noise or IR Portable Data Loggers Temperature Probes Lube Analysis Continuous Vibration/ Electrical On-line Partial Discharge 12+ months 1-12 months 1-6 months 6-8 weeks 4-8 weeks 1-4 weeks 1-5 days Veros Predictive Intelligence Monitor (PIM)
  • 26. Real. World. Experience. CONTACT Robert Pascal Practice Manager Europe Vesta Partners Regentesselaan 69 2562 CP The Hague The Netherlands T +31 70 220 9720 M + 31 6 11169728 rpascal@vestapartners.com www.vestapartners.com