FactoryTalk Metrics: Showing Value in 50 Minutes

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If you had 50 minutes, a computer running FactoryTalk Metrics, and an information engineer, what could you do? In this session, the instructor will lead you thru solution creation on-the-fly. What types of ad-hoc analysis can you do? What types of content are easiest to develop? Could you really show the value of OEE in the allotted time? Come see.

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FactoryTalk Metrics: Showing Value in 50 Minutes

  1. 1. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION FactoryTalk® Metrics: Showing Value in 50 Minutes Measure and improve operations today.
  2. 2. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 2 Agenda Summary Second Pass – Optional Steps – 6.5 Minutes First Pass – Required Steps – 8.5 Minutes Session Overview Scope
  3. 3. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Scope 3  Basic steps to meet requirements for FactoryTalk Metrics  Review specific reports that are available  Recommended steps to show case what is possible with additional effort  Report Overview to highlight how to use the additional context  Contrast and Summarize the two different approaches
  4. 4. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Session Overview 4  We have about 40 minutes  Create a simple worksheet of basic data  Transform these data points into actionable information  Part Counts by type – Good / Scrap / Total Parts  Define Machine states that measure your assets your way  Comprehensive reporting that enables you to make changes right now  Decrease Down time and complete production in 5 days not 7  A two pass scenario  Everyone is at a different place but we all need to drive results now  Required configuration – delivers key KPIs quickly  Recommended Configuration – delivers additional detail that will enable you to focus on key operations to targets providing the root cause reasons why you are unable to meet or exceed goals
  5. 5. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Required Steps 5  S95 Plant Model  This is quick, simple and industry standard.  Provides structure to the data and adds roll-up  Example: My Company (Enterprise) | My Site(Site / Location) | Production (Area) | Line 1 (Line) | L11 Filler (Workcell). You can use this model to summarize your data at any S95 Level  Key to organizing plant operations and provides a saleable link to enterprise software  Software Schedule  Create custom schedules to store you data by shift to support time date reporting  FactoryTalk Metrics supports variable length shifts but we are not covering that feature in this lab
  6. 6. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. S95 Model Creation 6
  7. 7. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Create a Production Schedule 7
  8. 8. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Assign the Schedule to a Workcell 8
  9. 9. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. First Pass Configuration 9  You need three tags  Running Indication  This should be a Boolean bit that is high (1) when running  Running means you are producing parts  Good Part Counter  This should be an accumulated value that does not reverse or go negative but can reset automatically  Cycle Time  In seconds how long does it take to make one part / pound / case – you pick the unit of measure  Cycle time can be a tag, derived from a lookup or typed in  Example
  10. 10. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. First Pass Configuration – Tag List 10  Basic Tag List
  11. 11. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. First Pass Configuration 11
  12. 12. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Initial Configuration is Complete 12  After less than 9 minutes  Production Reporting  Good part counts  Detect down time  Down time VS Fault Time?  OEE, Availability, Performance and Quality.  Dashboards including a white board with dynamic time  Lets take a look!
  13. 13. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. First Pass Reporting 13
  14. 14. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Second Pass Tag List 14  Track parts by type - String  Track performance by operator - String  Add scrap part counter to measure waste – Accumulated Value  Detect Blocked and Starved conditions – Boolean  Add Boolean faults – most common  Integrated event driven by an Operators input – Trigger / String
  15. 15. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Second Pass Configuration 15
  16. 16. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Second Pass Configuration - Reporting 16
  17. 17. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. After 15 Minutes and 12 Tags 17  Every thing we just showed is based on a Configured application  S95 Model  Plant Schedule  Configuration shown with only the most basic tags – anyone with a run bit, part counter and cycle time can deliver OEE now.  Configuration shown with additional tags that drive advanced topics
  18. 18. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Summary Results 18  Performance management that grows with you  Self Service Reporting  Dashboards, whiteboards totaling 69 reports  Operator Ranking  Production reporting with part counting by type including good/scrap/total parts.  Blocked and starved detection  Root cause event example.  Any and all Boolean events that drive machine states.  All KPIs including OEE, Availability, Performance, Quality, MTBF and MTTR to name a few
  19. 19. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. We care what you think!  On the mobile app: 1. Locate session using Schedule or Agenda Builder 2. Click on the thumbs up icon on the lower right corner of the session detail 3. Complete survey 4. Click the Submit Form button 19 Please take a couple minutes to complete a quick session survey to tell us how we’re doing. 2 3 4 1 Thank you!!
  20. 20. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. www.rsteched.com Follow RSTechED on Facebook & Twitter. Connect with us on LinkedIn. PUBLIC INFORMATION Questions?
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