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Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
Advantages of Intelligent Motor Control for the Machine Builder
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Advantages of Intelligent Motor Control for the Machine Builder

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  • 1. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DAdvantages of Intelligent Motor Control forthe Machine Builder
  • 2. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 2AgendaDeliverDevelopDesignProof pointsIntelligent Motor Control – The value proposition
  • 3. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Motor Control Basics3 A large majority of machines, processes, orsystems are driven by motors. The motor control device used is determined bythe required and expected operation of the load,as well as the electrical requirementsAcross the line starter- Full Voltage Start- Fixed SpeedSoft starter- Reduced voltage- Fixed SpeedVariable Frequency Drive- Variable SpeedServo AC Drive- High Accuracy- Multi-Axis coordination
  • 4. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Traditional approach4Design- Different Software tools for PLC programmingand configuration of Servo Drives- Very limited reutilization of application codeHardware- Digital I/O card for every 16 points- Analog I/O card for every 6/8 variablesInstallation- Wiring and accessories- Installation labor- Commissioning time to verify all connections Individual I/O connections for motor control devices Basically limited to interlocking, no additional functionality Wiring & installation as significant % of cost per machine
  • 5. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Intermediate approachMaster / Slave I/O networks Devices communicating to controller through digital networks Master/Slave protocols for I/O devices Lower installation costs than traditional approach Multiple Software tools still required for Controller, Drives and Servo DrivesApplication development- Need to handle data tables and/orcreate logic to move information- Possibility of address mismatchesduring commissioningMaintenance & troubleshooting- Remote access limited to “master”devices- Need to transfer information to“master” for remote diagnostic
  • 6. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Intelligent Motor ControlThe Current Approach6MotorControlVisualizationControlMachineControlCIPInformationSimultaneous real-time control, configuration and data acquisition ...Integrated Architecture is our differentiator
  • 7. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Intelligent Motor ControlThe Value Proposition for OEMsRockwell Automation defines Intelligent MotorControl as a reference architecture for theintegration of motor control devices to thecontroller in the machine.Intelligent Motor Control helps machine buildersachieve greater profitability across each stage ofthe business cycle.7 Commissioning Global Service& SupportDesign Design Productivity Extensible Engineering Global StandardsDevelop Deliver Time to Market Simplified Integration Design Optimization
  • 8. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Intelligent Motor ControlDelivering the Value to OEMs• Acceleration kits• Independence of physical addresses• Optimal integration of Drives & Servos• Design Productivity• Extensible EngineeringDesign• Automatic mapping of device data• Optimal Integration for position control• Modular designs• Flexible network topology• Safety• Time to market• Simplified Integration• Design OptimizationDevelop• Configuration Wizards• Unified Software tool• Support Services• Simplified Commissioning• Global SupportDeliver
  • 9. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 9AgendaDeliverDevelopDesignProof pointsIntelligent Motor Control – The value proposition
  • 10. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.DesignAcceleration Toolkits A10The DMAT includes automation engineering design tools for theentire machine control application development.- Bill of Material- CAD- Logic- HMI- Quick StartBill of Material FilesWiring Diagrams and PanelLayout DrawingsHMI Screens for status anddiagnosticsQuick Start for BaseSystem SetUpProgramming for controland configuration
  • 11. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.DesignIndependence of Physical Addresses Parameters of intelligent motor controldevices automatically mapped in thecontroller memory No “I/O tables” Device parameter immediately identifiable “Tag aliasing” to exactly match Engineeringdocumentation11Premier Integration of motor control devicesThe Rockwell Automation Integrated Architecture enables bestin class integration experience on EtherNet/IP
  • 12. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.DesignIndependence of Physical Addresses Parameters of intelligent motor controldevices automatically mapped in thecontroller memory No “I/O tables” Device parameter immediately identifiable “Tag aliasing” to exactly match Engineeringdocumentation12Premier Integration of motor control devicesThe Rockwell Automation Integrated Architecture enables bestin class integration experience on EtherNet/IP
  • 13. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Design – Drives & Motion IntegrationOptimal Integration for Positioning Control Applications Applications that use both servos and AC drives Use drives for some axes because they don’t need servo performance Drives and Servos can be configured/programmed in the same way Drives applications that could benefit from more powerful(i.e. motion) instructions High-end users that write complex programs for their drives Don’t need servo performance, but would like to take advantage of themotion instruction set to save time13
  • 14. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 14AgendaDeliverDevelopDesignProof pointsIntelligent Motor Control – The value proposition
  • 15. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Develop - Premier IntegrationAutomatic Mapping of Device Data Automatic generation ofdescriptive Logix tag names withproper data types respective ofeach parameter Can have a mixture of data types Saves development time Descriptive tag names eliminateneed to manually adddescriptions Tags are the actual network I/Oas set up in the ModuleDefinition window15
  • 16. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Develop - Premier IntegrationAutomatic Mapping of Device Data Auto-generated tags areoperational network I/O Could go online and controldrive directly from here with noLogix program present No additional programmingrequired to move from a ‘blob’of I/O to descriptive tag namesfrom a User-Defined Data Type No additional programmingrequired to convert dataformats16Just add your application programhere using the above tags
  • 17. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Develop – Drives & Motion IntegrationOptimal Integration for Positioning Control Applications17SoftStartersEtherNet/IP™Logix ControllerKinetix® 6500Servo DrivePowerFlex® 755 DrivesOverloadsRockwell Software Studio 5000 - the optimal environmentfor the integration of Drives and Servo DrivesPowerFlex® 525DrivesKinetix® 5500Servo Drive
  • 18. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Develop – Drives & Motion IntegrationOptimal Integration for Positioning Control applications Common user experience for Kinetix 350, 5500 & 6500 servos andPowerFlex 755 drives Common configuration experience Common programming experience18
  • 19. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Develop – Drives & Motion IntegrationOptimal Integration for Positioning Control Applications Utilizes same set of instructions20Application code independent of motor control device
  • 20. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.DevelopFlexible Network Topology21ArmorStartPV+ EOIPlant NetworkPowerFlex 520Stratix 5700Kinetix 5500Compact LogixCisco 3750Electronicoverload relaySTARArmorStartEtherNet/IPKinetix 5500PowerFlex 520Electronicoverload relay PanelView +CompactLogixRING
  • 21. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.DevelopModular Design22 Compact Drives Power module can be detached from control module Drive installation independent of control configuration Installation and configuration can happen concurrently Option cards in PowerFlex 750-Series Communications, I/O, Feedback and Safety options Rationalization of inventory Add just the functionality required by the application
  • 22. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.DevelopSafety23 Helps to increase productivity and protect personnelwith standard safety and safety options Saves space, and helps reduce system wiring andcomplexity Safe Torque-Off Prevents drive restarts after safety circuit is tripped Use of any external safety relay Safe Speed Monitor Reduce and safely monitor the speed of an application Helps personnel perform some maintenance work withoutstopping the machine completely Input devices can be connected directly to the PowerFlex drive
  • 23. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 24AgendaDeliverDevelopDesignProof pointsIntelligent Motor Control – The value proposition
  • 24. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.DeliverUnified Software tool25 Single software tool Development of control application Configuration of motor control devices Troubleshooting Simplified learning curve Device parameters immediately available incontroller memory No address mismatches No logic required to move data into thecontrol system Fully featured configuration interfacePowerful resources for easy commissioningand long term maintenance.Linear ListEditorWizardsDiagramsProgramming
  • 25. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.DeliverStart-up & Application Wizards• Simplified Configuration withStartup and Application Wizards26Linear ListStep-by-Step,Graphicalvs.
  • 26. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Virtual Support Engineer – OEMs Simple and Secure Connectivity Real-time Alarming Data Collection & Reporting Scalable, Cost Effective Solution27Secure Remote Access for OEM’svia Rockwell Hosted VPNEmail or text message alarm annunciationdelivered to OEMAlarm and Data ReportingTechConnect 24x7 Monitoring and SupportVirtual Support EngineerAllowed: Connection initiated by RemoteSupport Solutions Virtual Support EngineerBlocked: Connectioninitiated by inboundattempts.RockwellServiceCenterHelp OEMs Drive Cost Down - Revenue and Asset Availability Up
  • 27. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DQuestions?
  • 28. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DThank you for participating!Please remember to tidy up your work area for the next session.We want your feedback! Please complete the session survey!

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