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Kruse Controls: View SE, ThinManager, Historian SE, SharePoint in a Wicked Mix
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Kruse Controls: View SE, ThinManager, Historian SE, SharePoint in a Wicked Mix

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  • 1. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DKruse Controls: View SE, ThinManager, HistorianSE and SharePoint in a Wicked MixDoug CoulterKruse Controls, Inc.Division Manager of DatabilityJune 2013
  • 2. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 2AgendaKruse Controls: Company HighlightsProject DetailsResultsBusiness ChallengesBackground on End User
  • 3. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.End User Original Automation Architecture Fiber Optic Star Network Process Network Not Segregated from Corporate Network Allen Bradley SLC-5/05s RSView®32™ using ActiveDisplay System Classic Historian 67 Individual Paper Logs3Leading producer of chemical compounds designed for electronicsapplications as well as for the agrochemical industry
  • 4. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Original Automation Architecture4
  • 5. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Business Challenges Improve Network Reliability and Security Separate Process Network from Corporate Network Fiber to Media Converters Fail Often Improve Data Collection Reliability, Performance, and “Archive-ability” Historian Data Loss Commonplace Improve HMI Reliability and Security PC Failures Result in Costly Downtime RSView32 ActiveDisplay Licensing Model Becoming Costly Eliminate Numerous Paper Logs5
  • 6. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Results Upgraded Star Fiber Network to 1GB Self Healing Ring Fiber Network Utilized Layer 2 and Layer 3 Fully Managed Switches VLANs! Thin Client, PLC, IP Camera Traffic Segregated Firewalled Traffic Between Corporate and Process Networks Classic Historian Replaced with Historian SE Classic Historian Data Retained by Migration Redundant Store and Forward Implemented = Zero Data Loss Data Archival Is Now Possible and Even Simple Data Retrieval Performance Is Lightning Fast FactoryTalk® VantagePoint Trend and Excel DataLink6
  • 7. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Results RSView32 and ActiveDisplay Replaced with Factory Talk View SE Consolidated 7 RSView32 Applications into 1 View SE Application Aggressive Upgrade Pricing from Rockwell Using StepForward PCs Replaced with Dual Monitor ACP Enabled Thin Clients Redundant HMI/Terminal Servers Each Monitor Can Run a Separate Session – Different Servers! Replaced Paper Logs with Microsoft InfoPath Forms => SharePoint Operators Fill Out Electronic Forms Now Each Form Has a Dedicated SharePoint Form Library Forms Can Be Prepopulated with Historian Values7
  • 8. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Results8
  • 9. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Improved Automation Architecture9
  • 10. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Project Details: FactoryTalk Historian SE Migrated Classic Historian Using SQL Server Integration Services (SSIS) Configured Redundant Interface Nodes View SE Primary HMI Server = Primary Interface Node View SE Primary Terminal Server = Secondary Interface Node End User Utilizes: Excel Data Link for Power Users – Detailed Analysis VantagePoint Trend for Casual Users10
  • 11. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Project Details: FactoryTalk Historian SE11
  • 12. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Project Details: FactoryTalk View SE 7 RSView32 Applications Consolidated into 1 View SE Application Renamed Tags and Screens to Avoid Collisions and Adopt Standard Liberal Use of Tag Import/Export Tool and Search and Replace A Number of Events Had to Be Migrated to VBA An Events Screen Runs in Background Each Thin Client Runs a CLI File Specific to Its Process Diagnostics and Alarm Logs Captured in SQL Server Database12
  • 13. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Project Details: View SE13
  • 14. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Project Details: View SE14
  • 15. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Project Details: ACP ThinManager ThinManager Configured to Utilize 3 Terminal Servers: View SE Primary Terminal Server View SE Primary HMI Server (Secondary Terminal Server) Office Applications Terminal Server Thin Clients Configured As: Monitor 1: View SE Monitor 2: Office Applications Terminal Server Appear As 1 Logical Monitor to End User15
  • 16. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Project Details: ACP ThinManager16
  • 17. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Project Details: InfoPath & SharePoint Electronic Version of Each Log Form Created in Microsoft InfoPath Non Developers Can Use InfoPath to Design Forms Each Form Has a Dedicated Form Library with InfoPath Form Template Completed Forms Are Submitted and Stored to Dedicated Form Library Form Library Can Easily Be Exported to Excel Retrieve Data from Historian SE to Pre-Populate Fields17
  • 18. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Project Details: InfoPath & SharePoint18
  • 19. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Project Details: InfoPath & SharePoint19
  • 20. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Project Details: InfoPath & SharePoint20
  • 21. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. Founded in 1991, Incorporated in 1992 Division Focusing on MES Solutions Started in 2004 Servicing Food/Beverage, Pharmaceutical, and Aggregate Industries Rockwell Recognized System Integrator ACP ThinManager Platinum Integrator 1 of only 2 Platinum Integrators in the World CSIA Registered MemberCompany Highlights
  • 22. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DQuestions?Doug CoulterKruse Controls, Inc.Division Manager of Databilitywww.krusecontrols.com
  • 23. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DThank you for participating!Please remember to tidy up your work area for the next session.We want your feedback! Please complete the session survey!