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Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DIntroduction to Rockwell Software CPGSuiteCl...
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 22CPGSuiteTM Overview2Batch, & BrewingComprehensive Suite ...
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.CPG Suite Application
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Production ManagementApplication OverviewPre-Built function...
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Material ManagementApplication Overview Materials Manageme...
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Performance ManagementApplication Performance Monitoring– ...
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Manufacturing Operations Platform
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.CPG SuiteERP Integration GatewayKey values: Enhances inves...
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.ProductionCentre PlatformKey values: Security and stabilit...
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved...ERP & Supplychain triggersKPIs Dashboards ReportsDatamart...
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved...HMIManufacturing Operations PlatformProductionCentreOpera...
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.CPG Suite ArchitectureProcess Control NetworkSupervisory Pr...
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DQuestions?
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DThank you for participating!Please remember ...
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Introduction to Rockwell Software CPGSuite

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Transcript of "Introduction to Rockwell Software CPGSuite"

  1. 1. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DIntroduction to Rockwell Software CPGSuiteClick to Add Sub-title, Arial Narrow 20ptsName - Arial Narrow 16ptsTitle - Arial Narrow 16ptsDate - Arial Narrow 16pts
  2. 2. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 22CPGSuiteTM Overview2Batch, & BrewingComprehensive Suite Addressingspecific industry segments including,Dairy, Meat Processing, TraditionalBatch, & BrewingKey values• Comprehensive Suite with a Modular,Scalable Approach• Each module designed to deliverystandard CPG manufacturing capability• Reduced total cost of ownership• Leverages our 100+ years of CPGinnovation, experience & global supporto Capabiltiyo Master Data Managemento Order Shcedulingo Order Exectuiono Material Manament & WIP Inventoryo Predefined ERP integration touchpointso Genealogy Reportingo Advanced Downtime Data Collectiono OEE Dashboardso Business Valueo Built with Industry Expertise & BestPracticeso Packaged Applications that deliver valueo Greater flexibility and functional fit for fasterimplementaton and user adoptiono Based on a proven, common platform
  3. 3. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.CPG Suite Application
  4. 4. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Production ManagementApplication OverviewPre-Built functionality Business rules and User Interface Control Layer Integration– Premier Integration with Rockwell Automation Controllers– Pre-defined UDT for ease of integration and messaging ERP Integration Gateway Messages– Process Order Messages– Operations Status & Completion Messages Production Management Reports– Genealogy Report (limited)– Process Order & Unit History– WIP and Pallet Labeling Process Order Management– Make & Packaging Process Order Management– Create new, edit, cancel Process Orders– Process Order Status (Scheduled, Pending, Ready, Running,Completed, Canceled)– Dispatch Process Orders to a production area Product Management– Product Definition– BOM – Ingredient and QTY– Materials, Equipment and parameters– Consumables and Productions– Define capacity limits Process Order Execution– Process Sequence Enforcement– Manage steps in Process Sequence (Manual or automatic)– Manage Order Status (update, paused, completed, cancel)– Collecting Process Parameter Data (start, stop, pH, brix, etc)– Consumption and Production messages
  5. 5. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Material ManagementApplication Overview Materials Management Activities– Material Definition– Liquid & Dry material management– Carrier Management (fixed or Mobile)– WIP Material Identification Material Management Execution– Transfer, adjust, scrap, rework, merge, split,receive, ship (auto & manual)– Minor Ingredient Kitting– Rework & Scrap Handling– Status of WIP Inventory (blocked, quarantined,released)Pre-Built functionality Business rules and User Interface Control Layer Integration– Premier Integration with Rockwell Automation Controllers– Pre-defined UDT for ease of integration and messaging Dashboards & Reports– Inventory Status (WIP, Scrap) Qty, level & location– Storage Unit Inventory (adjustments & additions)– Mobile Vessel Report (locations and vessel states) Business System Integration– Material Movements– Material Disposition
  6. 6. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Performance ManagementApplication Performance Monitoring– Process Order Management & Planning– Manual & Automatic downtime event collection– Monitoring of plant bottleneck assets– Future: Production, Material & Quality Management Applicationmonitoring, Manual & Automatic waste event collection Performance Review– Pre-configured KPI dashboards & reports– OEE– Future: Yield, Mass balance, Quality, Material Performance Analyze– A platform for continuous improvement– Drill-down into KPI’s to indicate root causePre-Built Functionality Pre-configured, out of the box capability Control Integration– Premier Integration with Rockwell Automation Controllers– Pre-defined UDT for ease of integration and messaging No customization necessary Access via Internet Explorer Solution provides a Datamart, Analytical Engine & KPI Dashboard Pre-built, configurable reports and dashboards
  7. 7. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Manufacturing Operations Platform
  8. 8. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.CPG SuiteERP Integration GatewayKey values: Enhances investments in ERP Completes the Manufacturing Supply Chain Reduces raw material inventory Out of the Box capability Fast time to value, lower TCO Plug & Play Enterprise Service Bus– SOA Connectivity– Though there is no dependency, it is possible to take advantage ofexisting ESB technology Event Driven Messaging– Changes in one system automatically trigger notification to theother system– Keeps systems synchronized in real-time Flexible, Scalable, Highly Available– Guarantee of message delivery regardless of network outages andother anomalies– Bi-directional, highly available architecture– Can be configured to handle multiple instances of SAP, multipleinstances of FTPC, or both Designed for rapid deployment– Easy modification/creation of integration scenarios– Out of the box support for common touch points with SAP
  9. 9. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.ProductionCentre PlatformKey values: Security and stability Reduced cost of configuration and extension Ease of integration with subsystems Freedom to add and change workflows, activitiesand UI‘s using built-in tools Freedom of platform choice Proven technology for mission-criticalenterprise applications aligned withSAP based on J2EE– Security and stability– Scalable from small to large– Full multi-language support Comprehensive WebServices APIs(SOA) Powerful application framework– Built-in configuration & extension tools– Workflow editor & Form builder– Configuration management Variety of supported platforms– IBM WebSphere, JBoss, WebLogic– Windows, Linux, Solaris Enterprise– SQL Server, ORACLEModular, Flexible, Extensible andScalable Enterprise Architecture
  10. 10. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved...ERP & Supplychain triggersKPIs Dashboards ReportsDatamartODS(multi-site)Portal partsand contentManufacturingderived KPIsProduction andProcess dataHMIERP/MRPETLBusiness IntelligenceERP TouchpointsApplication ServerDashboard ServerManufacturingService Bus.Manufacturing Operations PlatformBusiness rulesWorkflowSecurityProductionCentre.ProductionDataOperator DashboardManager/EngineerDashboardBusiness UserAutomation & BatchSystems Historian
  11. 11. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved...HMIManufacturing Operations PlatformProductionCentreOperator DashboardManager/EngineerDashboardBusiness UserERP & Supplychain triggersPortal partsand contentManufacturingderived KPIsProduction andProcess dataERP/MRPBusiness IntelligenceAutomation & BatchSystems Historian
  12. 12. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.CPG Suite ArchitectureProcess Control NetworkSupervisory Process Control NetworkCPG SuiteWeb ServerCPG SuiteI/O ServerFT Historian CPG SuiteDatabase ServerCPG SuiteERP IntegrationGatewayPLCCPG SuiteApplication ServerCPG SuiteOperationalData StoreCPG SuiteClientWorkstationCPG Suite SupervisoryClient WorkstationsOffice NetworkSupervisory Workstations(Reporting Access)Process Control NetworkSupervisory Process Control NetworkCPG SuiteWeb ServerCPG SuiteI/O ServerFT Historian CPG SuiteDatabase ServerCPG SuiteERP IntegrationGatewayPLCCPG SuiteApplication ServerCPG SuiteOperationalData StoreCPG SuiteClientWorkstationCPG Suite SupervisoryClient WorkstationsOffice NetworkSupervisory Workstations(Reporting Access)
  13. 13. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DQuestions?
  14. 14. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DThank you for participating!Please remember to tidy up your work area for the next session.We want your feedback! Please complete the session survey!

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