Improve Design and Installation Flexibility through PlantPAx Field Device Networks and System Integration, RSTechED 2012 Session PR08
Upcoming SlideShare
Loading in...5
×
 

Improve Design and Installation Flexibility through PlantPAx Field Device Networks and System Integration, RSTechED 2012 Session PR08

on

  • 3,641 views

Simplify the connection of smart process instrumentation via HART, Foundation Fieldbus, Profi-PA and EtherNet/IP through the device integration tools and documents available with PlantPAx. You’ll ...

Simplify the connection of smart process instrumentation via HART, Foundation Fieldbus, Profi-PA and EtherNet/IP through the device integration tools and documents available with PlantPAx. You’ll see how our asset management solution, along with the latest fieldbus linking devices and Process Library Objects, can help save integration time and improve productivity.

Statistics

Views

Total Views
3,641
Views on SlideShare
3,641
Embed Views
0

Actions

Likes
1
Downloads
95
Comments
0

0 Embeds 0

No embeds

Accessibility

Upload Details

Uploaded via as Adobe PDF

Usage Rights

© All Rights Reserved

Report content

Flagged as inappropriate Flag as inappropriate
Flag as inappropriate

Select your reason for flagging this presentation as inappropriate.

Cancel
  • Full Name Full Name Comment goes here.
    Are you sure you want to
    Your message goes here
    Processing…
Post Comment
Edit your comment
  • Provides consistencyRemove words – put images on the slide – Foos to describe and provide detailsOperator Workplace FaceplatesRemote Operator Terminals Faceplates (or Widget, check with Alex on wording)Application NotesIntegration DocumentsSample CodeInstallation ManualsSpeeds deploymentCompactLogix Solution includes PVPGeneric FaceplatesOutput devices3rd party devicesAbility to launch DTMs from Faceplate
  • Specific information to connect Endress+Hauser smart devices to Rockwell Automation Integrated ArchitectureInstallation – how to:Connect instrument to systemConfiguration – how to:Configure network interfaceConfigure instrumentVisualizationFaceplatesInformation repetitive with previous slide.
  • Asset management applet developed by the device manufacturer Applet = Application not a languageDevice Manufacture – Who knows the device best?Enables a Best in Class Solutions with 3 Degrees of FreedomDevice supplier independenceHost independenceProtocol independenceAllows manufactures with an established infrastructure to add capabilities
  • Typically require 10-15 I/O points to offset the cost of wireless gateways and antennae vs conduit and cablesA stable Mesh Network requires devices within xxx m to transmit and re-transmit network data
  • Price will be increased when it goes to SAP
  • Within PlantPAx there is a full line of device interface options to gather plantwide control and diagnostic data.Since we have not achieved standardization in device networks, -- remember the fieldbus wars or the 8 headed monster that has been updated to what? 11 different protocols? -- well because of this, we have integrated a variety of device networksWouldn’t it be nice if there was a way to simplify all those networks. . .PlantPAx, with its use of an EtherNet/IP or ControlNet communication backbone and a standardized asset management framework has been designed to provide a level of consistency to in operator interaction and engineering workflow.Within PlantPAx there is a full line of device interface options to gather plantwide control and diagnostic data.Process instrumentation and controlChart RecordersDrives, Motor StartersFlexible Support for Process Instrumentation on HART, Foundation Fieldbus and Profibus PA
  • Preconfigured sensor output of 16 high speed scan register values – covering over 95% of the application users of Coriolis technology -This includes the values of flow rate, mass and volume, density, referenced density, temperature, (3) totalizers, device status and error codes

Improve Design and Installation Flexibility through PlantPAx Field Device Networks and System Integration, RSTechED 2012 Session PR08 Improve Design and Installation Flexibility through PlantPAx Field Device Networks and System Integration, RSTechED 2012 Session PR08 Presentation Transcript

  • PR-08PlantPAx Field Device Networks andSystem Integration for Improved Designand Installation FlexibilityYuri Zelenkov - Product ManagerBrian Root - Integration Office Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • AgendaPlantPAx Segment IntroductionIntegration OfficeFDT Technology – AssetManagement EnablerTechnology, Products, What’s New Project Considerations for Process Instrumentation Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 2
  • PlantPAx Segment Introduction Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • PlantPAx -The Core PlantPAx is a Process Automation System: Built on Integrated ArchitectureTM Defined and characterized for process performance Extensive process library Scalable in advance process control Comprehensive batch control Strategic process partners Integrated Critical Control and Safety PlantPAx is Rockwell Automation’s Process Automation System Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Where are Rockwell AutomationProcess Solutions being Used? Consumer North America Batch Chemical Process for Oral Care Consumer Latin America DCS Replacement for Milk Plant Life Sciences Asia Pacific Batch Process Control for Nutritionals Mfg. Life Sciences EMEA Solvent Recovery Unit Mining Latin America Plant Integration for Mining Port Operation Mining Asia Pacific Mine Automation and MES Minerals North America Dryer Optimization with Pavilion Technologies Oil & Gas EMEA Pipeline SCADA system Oil & Gas Latin America Compressor Station Controls Pulp & Paper EMEA DCS Replacement for Pulp Mill Power EMEA Primary control for 2 x 680 MW Units Water Utility North America DCS Replacement for Water Treatment Plant Ongoing success in hybrid and heavy industries, growing success in continuous applications Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Automation for the Process Industry Field Device System Process Information Integration & Asset Management CoreBatch Management & Critical Control & Control Safety System Migration Process Tools Optimization Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Process Networks & Asset Management Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 8
  • Process Networks & Asset Management Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 9
  • Many Choices in Continuous Control • Flow • Liquid Analysis • Level – pH • Pressure – O2 • Liquid Analysis – Conductivity • Temperature • Weigh Scale Interfaces • Valve Controllers• Corrosion Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Integration Office Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • What is the RA Integration Office? Traditionally, the Integration Office was created to ensure PlantPAx works seamless with process devices. Today, the Integration Office provides preferred integration with our key partners, the develops include integration documents, user manuals and sample configuration. The documents that the Integration Office produce are supported by the partners support organization and also Rockwell Automation’s tech support team. Key Partners include:  E+H  Other Partners (Metso Valves, Masoneilan Valves, P+F, etc) Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Integration Tools SimplifyImplementation of Smart Devices Add-On Instructions and Global Objects Faceplates Integration Documents Application Notes Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Device Integration Tools Add-On Instructions (AOI) and Faceplates  Pre-designed AOIs provide a two-way exchange of data between the faceplates and the ControlLogix® controller  FactoryTalk® View SE faceplates provide visualization of instruments connected to a 1756-IF8H HART module Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Device Integration Tools• HART faceplates provide data directly from the field device, such as: – Tag – Description – Label (Message) – Engineering Units – Zero and Span – HART PV (first, second, third, forth) – Diagnostic Information • Device specific error codes, warnings, information, etc.• Configure the HART faceplates to provide data, such as: – Mode – Alarms – Alarm delay• Security Access Provided Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Device Integration Tools• PA faceplates provide data directly from the field device, such as: – Profibus PA process values (PV, 1-8) – PV fault status (communication fault) – Profibus PA device extended diagnostic status• Configure the PA faceplates to provide the following: – Profibus PA PV range (min and max) – Tag – Description – Engineering Units – Mode (such as operator or program) – Alarms – Security Access Provided Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Device Integration Tools• FF faceplate provide data directly from the field device, such as: – FOUNDATION Fieldbus process values (PV) – first, second, third, fourth, fifth, sixth, seventh, eighth – FF Link status (communication fault)• Configure the FF faceplate to provide the following: – PV range (min and max) – Tag – Description – Engineering Units – Mode (such as operator or program) – Alarms – Alarm delay – Security Access Provided 17 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Device Integration ToolsIntegration Document Details on field instrument and control system System specifications Installation – how to:  Connect instrument to network interface Configuration – how to:  Configure network interface  Configure instrument Visualization  Add-On Instructions and Faceplates http://www.rockwellautomation.com/solutions/process/integrationdocs.html Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Preferred Integration – Pre-engineered! Pre-engineered application code … Instrument Instrument Display & Function Faceplates  Documents for setup and operation Block  Instrument Interface Function Blocks  Operator Workstation Faceplates  Preventive Diagnostic Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 19
  • Device Integration Tools Rockwell Automation Process Web Site http://www.rockwellautomation.com/solutions/process/integrationdocs.html Link here to AOI, Faceplates, CIP messaging Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Device Integration Tools Rockwell Automation Knowledgebase http://rockwellautomation.custhelp.com/cgi-bin/rockwellautomation.cfg/php/enduser/std_adp.php?p_faqid=54857 Link from Integration Documents and Web page to AOI, Faceplates, CIP messaging on Knowledgebase Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • FDT Technology:An Asset Management Enabler Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Typical Automation Project or Installation Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • The Three Letter Acronyms Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • FDT (Field Device Tool) Group FDT goal is to provide customers with better solutions via open standards. FDT uses proven Microsoft Windows standards. FDT is not a new digital bus or protocol. FDT has no allegiance to any one specific bus protocol. FDT is supported by over 70 users and manufacturers. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • FDT Membership Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Unique System & Device Requirements • Plant wide data access • Easy and fast device integration • Integrated device configuration/documentation System Requirements Device Requirements • Devices fit into all tools • Support of all device specific functions Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Concept of Field Device Technology: Analogousto the Microsoft Windows/Printer Interface The printer driver is used in the same way in different PC software The printer driver contains configuration, diagnostics, & other functionalities The printer driver is developed & delivered by printer manufacturer PC Application PC Softwares FDT Softwares PC Frame Application Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Concept of FDT Technology:A web browser for your device information RED: Web page BLUE: Web Browser Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Concept of Field Device Technology (FDT):A Web Browser for Your Device InformationBLUE: Web RED: Web page Browser RED:BLUE: DTMFDT Frame Application Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Two Parts of the FDT ArchitectureThe FDT Frame Application Common Environment The Device Type Manager (DTM) Network Configuration  Is the device driver Navigation  Provided by device manufacturer User Management  Has a standardized interface to the Frame Application Device Management  Has the graphical user interface Database Storage  Includes the complete parameters of the device Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Two Types of DTMs Communication DTM Device DTMFor communication devices For field devices• PC communication cards • Valves and actuators• Couplers • Sensors and transmitters• Gateways • Drives and motors• Linking devices • Pumps Device Type Manager Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Why Do I Need FDT Technology? FDT Technology enables end-users to integrate certified intelligent field devices into a single operations, maintenance and life cycle management environment Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • HARTTechnology/Application/Products 35 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Agenda  HART Technical Overview  Wireless HART Introduction  Rockwell Automation Solutions  Encompass Partner Solutions  How to Choose  Demo Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • What is HART? Highway Addressable Remote Transducer (HART) is a communication technology that allows digital information to be carried on the same wires as a field device 4-20 ma current loop signal. HART is a very cost effective way to access Analog Signal additional data and manage field devices using the same wiring that carries the process variable. The HART data consists of additional process data as well as field device data that can be used to configure, monitor, and maintain the field device Many field devices such as pressure transmitters and valves are enabled for HART communication. See www.hartcomm.org for more information Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • What is HART?  De Facto Standard - approximately 30 million installed nodes  Low power requirements (~4 mA typical)  Master/Slave Communications  Available Data:  Device Identification – tag, revision info, serial number, etc.  Calibration Data  Process Variables  Status + Diagnostics Info Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • HART Architectures  Point-to-point  Most common architecture  Pair of wires from field device to I/O  4-20 mA signal is used for control  Digital communications brings additional process variables and field device status to the control system Multi-drop  Field device wiring is daisy-chained (max 15 devices)  Digital only communications  Typically used for tank farms or other installations where there is little control, mostly monitoring Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 39
  • Three HART Command Types• Universal – Commands that must be supported by all HART devices• Common Practice – Commands recommended to be supported by all HART devices• Device Specific – Commands representing functions unique to each HART device 40 Copyright © 2010 Rockwell Automation, Inc. All rights reserved. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • CIP Messaging Allow on-demand access to HART data Two types of HART CIP messages  CIP formatted messages to retrieve common HART data cached in the module.  CIP messages containing HART formatted commands that are passed directly to the HART Field Device for processing. These are called Pass-Through messages. Logix MSG Instruction used HART Object Sample code available Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • DTM Access Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • What is New in HART architecture? Wireless HART  New standard released Sept 2007  Applicable to existing or new HART devices  Integration into RA architecture is coming Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Wireless HART  2.4 GHz Mesh network  Indoor Range - 60-100m  Outdoor Range - 250m  Power consumption / battery lifetime  Depends… how often measurement taken! Supported Uplink Protocols • HART over RS485 or UDP • MODBUS RTU/TCP • HTTP for Configuration • OPC via HART OPC Server • EtherNet/IP early CY2013 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • ControlLogix® 1756 HART I/O Modules  Best IA premier integration  View device information and PV scaling without HART handheld  ControlLogix 1756 HART IO modules are included with all other standard module profiles  Profile automatically establishes HART communications  No need for application code to access 4 HART process variables with a status  Supports 2, 3 & 4 wire transmitters  1756-IF8H - 8 channel differential analog  1756-OF8H - 8 channel analog output  1756-IF16H - 16 channel differential analog Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Configuration and HART DeviceInformationEnable HART  Device Manufacturer  Type  Diagnostic Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Input Data Grouped by Channel Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • 1756-IF16H, DTM Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • 1794/1797 HART I/O Modules1794/1797 HART I/O module View device information and PV scaling without HART handheld Each channel can be HART enabled No need for application code to access HART process variables Accessing other data would require other commands (CIP messaging). 1797 I/O provides Intrinsic Safety Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • 1794 HART I/O Modules 1794-IF8IH - 8 channel analog input 1794-OF8IH - 8 channel analog output  Current Signal Only  Channel to Channel Isolation  Dedicated Modem 1794-IE8H - 8 channel analog input 1794-OE8H - 8 channel analog output  Current and Voltage Signal  Non-Isolated  Shared Modem Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • 1797 FLEX ExTM HART I/O Modules 1797-IE8H - 8 channel analog input 1797-OE8H - 8 channel analog output  Intrinsically Safe  Current and Voltage Signal  Non-Isolated  Shared Modem Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • FLEXTM I/O 1794-IF8IH / OF8IH 1794 or 1797-IE8H / OE8HSignal Type •Current •Current and voltageIsolation •Channel-to-Channel isolation •No isolation between channelsHART functions •HART pass-through messages •HART pass-through messages •HART status, primary – quaternary •HART status, primary – quaternary •Cyclic HART data exchange •Cyclic HART data exchange supported in Series B supported in Series BHART modem •Dedicated •SharedDevices •2-wire / 4-wire •2-wireResolution •16bits / 16bits •16bits / 13bitsTerminal Base •1794-TB3 •1794-TB3GSoftware Support •FactoryTalk AssetCentre •FactoryTalk AssetCentre •Endress+Hauser FieldCare, etc •Endress+Hauser FieldCare, etc Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • When to use Flex Isolated HART• Flex Isolated HART – When application requires channel-to-channel isolation – When 4-wire devices need to be connected – When faster HART response is required• Flex HART – When some channels are intended for 4-20 only analog operations – When voltage signal is needed for some of the channels – When only 2-wire devices need to be connectedUse Flex Isolated HART for better HART performance! Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Encompass Partners 1756 HART I/O from ProSoft  Supports multi-drop architecture  Does not support pass-thru communications for Asset Management 1769 HART I/O from Spectrum Controls  HART communications requires messaging (vendor sample code supplied) Fieldport HART Multiplexer from Spectrum Controls  HART communications requires messaging (vendor sample code supplied) Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • 1734 HART I/O from Spectrum Controls 1734sc-IF2H - 2 Channel Analog Input with HART 1734sc-IF4H - 4 Channel Analog Input with HART  Add-on-Profile (AOP) provided  Can be used with FactoryTalk Asset Centre or E+H FieldCare along with HART Handheld Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Innovating to Meet Industry Challenges • Wireless Access to HART Data 802.11G Upto 3KM Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Which HART interface? HART I/O Platform Characteristics 1756-IF8H 8 ch HART input •Best integrated PlantPAx solution 1756-OF8H 8 ch HART •Very easy to configure and use output •A single architecture for Control and Asset Management •Can use FactoryTalk AssetCentre for Asset Management •Can be used with non-FDT asset management software by utilizing Spectrum Controls Connects software 1794-IE8H 8 ch HART input •Functionality similar to 1756 1794-OE8H 8 ch HART •Can use FactoryTalk AssetCentre for Asset Management output • Lower price distributed I/O solution (Series B) •Can be used with non-FDT asset management s/w by utilizing Spectrum Controls Connects software 1794-IF8IH 8 ch HART •Use when Flex HART for 4-wire devices desired input •Functionality similar to 1756 1794-OF8IH 8 ch HART •Can use FactoryTalk AssetCentre for Asset Management output •Lower price distributed I/O solution (Isolated) •Can be used with non-FDT asset management software by utilizing Spectrum Controls Connects software Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Which HART interface? HART I/O Platform Characteristics :1769sc-IF4H 4 ch HART •Use when 1769 CompactLogixTM controller is used input •Getting HART data into controller requires ladder logic1769sc-OF4H 4 ch HART •Can be used with FactoryTalk AssetCentre or non-FDT asset management output software by utilizing Spectrum Controls Connects software1797-IE8H 8 ch HART input •Intrinsically safe distributed I/O solution1797-OE8H 8 ch HART •Functionality similar to 1756, but not as easy to configure output •Can use FactoryTalk AssetCentre Asset Management(Series B) •Can be used with non-FDT asset management software by utilizing Spectrum Controls Connects softwareFieldPort HART Interface 8 ch •Use when you are dealing with legacy PLCs such as 1771 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Scalability for Small and Large Projects Controller Power FLEX I/O ControlLogix CompactLogix 8 Channel 16 Channel POINT I/OTM 4 Channel HART HART HART I/O 2 Channel HART I/O Density A plant-wide architecture for consistency: On-Process, Balance of Plant and Packaged Systems Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Fieldbus FoundationTechnology/Application/Products Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Agenda  FOUNDATION Fieldbus Technical Overview  Rockwell Solutions  How to Choose  Demo Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Managing Your FOUNDATION Fieldbus ProjectWhat is FOUNDATION Fieldbus? FOUNDATION Fieldbus is a digital, two-way multi-drop communication link connecting intelligent measurement and control devices, automation devices, and display systems. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Managing Your FOUNDATION FieldbusProject: FF Properties  Enables multiple (and different vendors) field devices to be connected to the same pair of wires  Replaces traditional point-to-point wiring between traditional “non- intelligent” field devices and controllers  Allows smart devices to communicate with each other.  Reduces wiring and installation cost  Distribution of functions Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Managing Your FOUNDATION FieldbusProject: Getting StartedTrunk The maximum allowed length of a FOUNDATION Fieldbus segment is 1900 m.Spurs A standard specification for maximum spur length is 120 meters Device Specific TRUNK SPURS Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • What is Foundation FieldbusArchitecture? Topologies  Bus with spurs  Tree Physical Components  Twisted shielded pair  Conditioned 24VDC Fieldbus power supply is required  Junction boxes common to allow device removal without breaking the network Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Managing Your FOUNDATION FieldbusProject: Getting Started Getting Started - Scaling a Project. 1. How many devices? 2. Ethernet or ControlNet? 3. How many FFLD/FFLDC? Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Managing Your FOUNDATION FieldbusProject: Getting started-How many devices? Linking Device D = Device D D D D T = Terminator R = Repeater T T PS = Power Segment 1 IS = Barrier PS IS D D It depends--- D D Rockwell Automation recommends that each FF network use only up to 8 to 10 devices. The number of devices is determined by: 1. The application requirements 2. The current capacity of chosen power conditioner 3. The download times (bandwidth) 4. Connections to be used (complexity) 5. Physical plant layout (max cable length, physical location of devices) 6. The performance desired on the network Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Managing Your FOUNDATION FieldbusProject: Getting Started - Ethernet orControlNet Ethernet or ControlNet – Factors to consider Ethernet: ControlNet: 1. DLR 1. Redundancy 2. Existing backbone 2. Deterministic – scheduled 3. Wireless 3. Existing ControlNet Backbone 4. High speed 4. 5 Mbits/sec. 5. Widely excepted 5. High noise immunity technology 6. Preformed media 6. Needs switches or routers Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Managing Your FOUNDATION FieldbusProject: How many FFLD/FFLDCs• Rockwell Automation recommends up to 8 to 10 devices per H1 segment• Advanced planning is essential• Number of H1 segments / linking devices segments = estimated number of FF Linking Devices• Remember to allow for spare segments and future expansion Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Managing Your FOUNDATION FieldbusProject: Power and Grounding  Bulk Power Supplies  10 – 32 VDC  May power other loads  Combine power supplies to meet current requirements  Ground the negative supply  FOUNDATION Fieldbus Power Conditioner  Use only Foundation Fieldbus approved conditioners  Each segment must have one.  Negative supply is not grounded Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Managing Your FOUNDATION FieldbusProject: Bulk Power Supplies Allen-Bradley bulk power supply Pepperl+Fuchs Redundant Power Supply Assembly With four power conditioners Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Managing Your FOUNDATION FieldbusProject: Limited Power InstallationsThere are several methods for limiting power for installations in classifiedareas. These include: • High power trunk with current limiting device couplers (non-incendive) • High power trunk with isolating device couplers (intrinsically safe) • FNICO (Fieldbus Non-Incendive COncept) non-incendive bus limited power • FISCO (Fieldbus Intrinsically Safe COncept) intrinsically safe bus limited power • IS Entity Concept intrinsically safe bus limited power Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Managing Your FOUNDATION FieldbusProject: Pepperl+Fuchs Segment Checker 81 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copyri
  • Managing Your FOUNDATION FieldbusProject: Power and GroundingGroundingThe instrument signal conductors must not be used as a ground.Instrument safety grounds must be made through a separate conductoroutside of the signal cable.The FOUNDATION Fieldbus cable shield shall be kept isolated from thesafety grounding system except where specifically designated connectionsare required.Instrument signal conductors shall not be used as an earth/ground.Fieldbus devices should not connect either conductor of the twisted pairto earth/ground at any point in the network. 82 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Copyri
  • Managing Your FOUNDATION FieldbusProject: Power and Grounding Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Managing Your FOUNDATION FieldbusProject: Power and Grounding Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Managing Your FOUNDATION FieldbusProject: Putting it all together – Buildingthe network SITE INSTALLATION GUIDELINES Commissioning the network Procedures for commissioning of a FOUNDATION Fieldbus system include: • Cable continuity, grounding, and insulation tests. • Field device (physical installation). • Device coupler • Fieldbus power supply • Field device connection and signal analysis. • Device download/software checks (data reconciliation). • Optional bus monitor capture. • Optional scope waveform capture. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Managing Your FOUNDATION FieldbusProject: Putting it all together – VerifyingYour Network Advanced Diagnostic Mobile Diagnostic Module ModuleSpeed up commissioning:•Check network parameters•Check device polarity•Test for Noise•Test for Jitter•Identify duplicate addressing.•Characterize your network to identifyfuture changes in the FF network.•Look at details via the built-inoscilloscope Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • The Architecture: For Control andAsset Management FF HSE FF H1 • 1757-FFLD – H1 to EtherNet • 1756-FFLDC – H1 to ControlNet FF H1 • RSFieldbus1757-FFLD, FFLDC Silver Series ends September 2012 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Agenda Overview Hardware FOUNDATION Fieldbus Host in AOP FDT / DTM Topics for Discussion Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 95
  • Product Overview The Rockwell Automaton PlantPAx process automation system provides a single plant-wide control and information platform while the FOUNDATION Fieldbus standard provides the ability to distribute the control architecture throughout your facility. Combine these two powerful technologies to enable integrated, seamless distribution of data and the execution of process control with devices from multiple sources. The 1788-EN2FFR and the 1788-CN2FFR provide a fully integrated and easy to use solution for adding FOUNDATION Fieldbus to any ControlLogix platform. The modules provide a direct link from EtherNet/IP or ControlNet, to the FOUNDATION Fieldbus H1 device level network. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Platform Leverages ExistingProfibus-PA Solution Commonalities • Profile support in RSLogix 5000 (AOP) – Premier Integration • EtherNet/IP & ControlNet Options • Consumes only 4 CIP connections • Multiple Simple & Redundant Topologies • Automatic Device Scan and Configuration Functions • Diagnostics (Includes on-board Oscilloscope) • Web interface • Built-in Power Conditioner Foundation Fieldbus Profibus - PA • Supports 16 Devices • Supports 24 Devices • Graphical User Interface • “Control on the Wire” Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Common Structure for FOUNDATIONFieldbus and Profibus-PA Hardware 128 x 128 pixel display Field commissioning Removable Cover Address ControlNet + IP Page button (for display) Embedded Ethernet Switch (Linear + DLR ) Parallel H1 Bus ControlNet Ports (redundant) Power 24vdc Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • EN2FFH1-R Functional Description• FOUNDATION Fieldbus “Master” • H1 Field Device • Link Master with Link Active Schedule (LAS) • Bridges FF H1 with CIP networks: EtherNet/IP or ControlNet • No FOUNDATION Fieldbus High Speed Ethernet (FF-HSE)• Supports 16 FF H1 field devices • Uses 4 CIP connections• Fixed Tag Data Structure for Process Variables (PVs) • 8 Input PVs with Status & Diagnostics • 8 Output PVs with Status • 8 Inter Field Device PVs – “Control on the Wire” Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Field Device Configuration• New devices automatically shown in Live List• Graphical User Interface Device 1 • Blocks – Set Parameters • Connectors – VCRs • To/From Controller • To/From Other Field Devices • Wires – Link Block I/O & Connectors Device 2 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • AOP - Diagnostics • Linking Device and Network Diagnostics Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • AOP - Diagnostics • Field Device Diagnostics Device A • Process Variables • Status • Communication Statistics • H1 Diagnostics Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • AOP – Oscilloscope Trace • Field device specific • Useful for determining noise, bad termination, etc. • Zoom function • Transmission statistics, signal level, slew rate etc. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Web Interface • Diagnostics, outside of the RSLogix environment Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • H1 Topologies• Multiple Topologies including: • Simple • Split Trunk • Dual Bus • Ring Bus • Multi-Master Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Redundancy & Protection • Protect bus from field device or line faults • Including trunk open- and short-circuit • Re-routing of data and power Short-circuit Short-circuit Open-circuit • Split H1 Bus • Electrically : 2 segments • Logically : 1 segment Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Redundant Masters on Ethernet/IP• Two masters on same H1 segment• Token passing on H1 Layer• Single or Dual Media • EtherNet/IP Options: • Linear • Device Level Ring DLR Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • ControlNet – CN2FFR• Redundant ControlNet media• Similar architectures to EN2FFR • Dual master redundancy • Parallel FF H1 trunk Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Intelligent Junction Box “PAJB-6”• Intelligent Junction Box• 6 Drop ports (Field Devices) – Short circuit protection• 2 Trunk ports (1 In, 1 Out) – No trunk protection• Onboard termination selection• LED diagnostics (latching)• Auto Reset Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Intelligent Redundant Junction Box“PAR-JB”• Redundant Intelligent Junction Box• 4 Drop ports (Field Devices) – Short circuit protection• 4 Trunk ports • Redundant Media - Parallel PA Trunk • Short- and Open-circuit protection• Onboard termination selection • Manual or • Intelligent Terminating Algorithm• LED diagnostics (latching)• Auto Reset Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Asset Management • More complex intelligent field devices • Increase in available data – particularly diagnostics • Graphical Representation • Open Standard • Network independent • Vendor independent Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Launch DTM from AOP • Launch DTM Diagnostics from AOP • Online Only Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • FAQs Will this be the same as the Profibus-PA linking device, where EtherNet/IP DLR enables Gateway to H1.  The Redundant FF solution is scheduled for release end of March 2012. Upon release it will NOT be a Registered Host System as defined by the ‘Fieldbus Foundation.’ We plan to obtain this credential by end September 2012.  The solution is based on the same hardware platform as the Profibus solution. Additionally, the software (RSLogixTM 5000 profile) follows the same model and includes both configuration of the FF Linking Device and the H1 Field Devices. Will this linking device support FOUNDATION Fieldbus High Speed Ethernet (HSE) in the future?  There are no plans to support FOUNDATION Fieldbus High Speed Ethernet (HSE) . FF HSE provides a communication backbone for the H1 data. We leverage the ControlNet and EtherNet/IP protocols to provide this functionality. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • FAQs What are the number of segments per linking device? Upon release, will the linking device support 2 segments if not used in redundant mode?  First release will support one H1 with up to 16 devices (to be defined by application). What is the limit on the number of linking devices per ControlLogix controller?  Logix controller connection consumption:  4 x CIP connections per linking device (4 field devices per CIP)  1 x TCP connection per linking device Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • AFC May 2012 1788-EN2FFR: direct link from EtherNet/IP to the FOUNDATION Fieldbus H1 device level network  Price: $3300 USD 1788-CN2FFR: direct link from ControlNet to the FOUNDATION Fieldbus H1 device level network  Price: $3500 USD Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Sales Tools Internal Training  Launch overview  Frequently Asked Questions  Internal PowerPoint (this presentation)  Competitive Comparison  Price Sheet Customer Facing / Marketing Tools  Product Profile  External PowerPoint Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Where to Go for More Information Website: http://www.hiprom.com/ Noggin: https://www.gosavo.com/rockwellautomation/Post/Post.aspx?id=23169247 &view= Extranet: http://ramilwapps02.ra.rockwell.com/Applications/Channel/ABUSA_ChMk. nsf/Article%20Heirarchy%20Default/F2BCB8EE651E7BE7862579C9004D 9490?OpenDocumentContact: Graham Proctor, Product Manager gdproctor@ra.rockwell.com Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Summary• Clean solution : Direct CIP to H1• Proven Hardware: EN2PA-R based• Well integrated: Configuration via AOP• Easy to Manage / Maintain: Linking Device and Field Device Configuration saved within RSLogix 5000 project file• High Availability: Redundancy options at all levels• Easy Troubleshooting: Onboard Diagnostics Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Simplifying Installation with aLinking Device Architecture• Linking devices go plant-wide • Linking devices can be used with multiple controller platforms creating a consistent engineering and user experience on a skid or across the plant• It’s the centralized vs remote I/O debate • Linking device architecture provides the option to locate the I/O interface in the field, close to the devices. This helps reduce wiring costs. The complexity of the installation is also reduced which could lead to faster troubleshooting. • For fieldbus installations, where power and communications both are on the wire, minimizing the length of the fieldbus cable reduces attenuation of the signal which can result in more devices per fieldbus segment. The more devices per segment, the less segments and ‘infrastructure hardware’ required, an opportunity to lower installation costs. Shorter fieldbus networks also can reduce the amount of physical layer components required, again providing the potential to lower installation costs. Copyright © 2011 Rockwell Automation, Inc. All rights reserved. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Basic JB – No Protection • Basic junction box – (No Intelligence) • Single fault may result in complete bus failure. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Asset Management – FDT / DTM• Class 2 data via ControlNet and/or EtherNet/IP Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • AOP – Oscilloscope Trace • Zoom function • Transmission statistics, signal level, slew rate etc. Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Profibus PATechnology/Application/Products 124 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Agenda  Profibus PA Technical Overview  Rockwell Solutions  How to Choose  Demo Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • What is PROFIBUS?Profibus DP – Decentralized Peripherals  High speed communication backboneProfibus-PA – Process Automation  Communication and power to field devices over the bus cable  DP technology superimposed on IEC 61158-2 physical layer  Same physical layer as Foundation Fieldbus H1 Same architecture considerations as Foundation Fieldbus Uses FISCO and FNICO for Instrinsic Safety   Requires a Profibus ‘Master’ (i.e. Controller).Profinet  Profibus DP on Ethernet Media Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • RA Profibus Architecture Engineering, Operations and Asset Management Profibus-DP Segment Coupler 1788-EN2PAR Profibus-PA Profibus-PAProsoft or Woodhead (SST) Profibus-DPModule Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Next Generation 1788-EN2PA LinkingDevices• Direct CIP to Profibus-PA• Supports up to 24 field devices (4 CIP conections)• Ethernet Embedded Switch • Linear topology • DLR – Device Level Ring• Redundant ControlNet (CN2PA-R)• Redundant PA Media Support• Advanced Diagnostics (Includes on-board Oscilloscope)• Single step, Logix to Profibus-PA, No DP layer.• Profile support in RSLogix 5000 (AOP)• Scan and Auto-configure field devices• Allow Class 1 (Logix) , and Class 2 (FDT/DTM) Data• No external software required• No Logix code (ladder, function block etc) required Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • AOP - Add Linking Device • Add EN2PA-R Add On Profile • Standard properties, IP Address etc Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • AOP - PA Network Configuration• Select PA Media Options• Configuration Tab / Profibus Specific Config• Scan bus for field devices • Field Devices found • Default configuration applied Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • AOP – Field Device Configuration• Add / Modify field device configuration (if required) • Download configuration, field devices come alive! Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • RSLogix 5000 Tag Monitor• Process Variables updating, in engineering units • PV Status provides for data validation Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Intelligent Junction BoxIntelligent Junction Box PAJB-6• 6 Drop ports (Field Devices) – Short circuit protection• 2 Trunk ports (1 In, 1 Out) – No trunk protection• Onboard termination selection• LED diagnostics (latching)• Auto ResetRedundant Intelligent Junction Box PAR-JB• 4 Drop ports (Field Devices) – Short circuit protection• 4 Trunk ports • Redundant Media - Parallel PA Trunk • Short- and Open-circuit protection• Onboard termination selection • Manual or • Intelligent Terminating Algorithm Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • EtherNet/IP• Protect bus from field device or line fault• Protection from trunk open- and short-circuit• Re-routing of data and power • Two masters on same PA segment • Token passing on PA Layer • Single or Dual Media • Ethernet – Linear • Ethernet Embedded Switch - Device Level Ring Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • ControlNet• Redundant ControlNet media• Similar architectures to EN2PA-R • Dual master redundancy • Parallel PA trunk Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Process Devices on EtherNet/IPTechnology/Application/Products 136 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • An Established Foundation . . .• Strong communications infrastructure RELIABILITY• Support for multiple field device integration options FLEXABILITY• Process and Power Devices over EIP backbone CONSISTANCY Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Flow Measurement with EtherNet/IPThe Promass 83 Coriolis and ProMag 53 Magnetic transmitter product families have expanded to include EtherNet/IP communications option. Digital communications rates up to 100 Mbps Dual RJ45 ports supports Web server and EtherNet/IP simultaneously, OR daisy chaining function, OR internal switch capability Compliant to the ODVA EtherNet/IP protocol CE marked for non-hazardous area application Embedded EDS file Logix 5000 AOP for easy device configuration on a network Faceplate for main measured values, error handling and totalizer control functions Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • System Integration Into RSLogix 5000 Promass 83 in the I/O configuration RSLogix 5000 Profile The data structure is automatically created Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Promass 83 with EtherNet/IP in FactoryTalk ViewAn example of the FactoryTalk View graphic created for Promass Real-time display of all process variables Alarms, Trends, Reset Totalizers Faceplate identical to HART or PROFIBUS PA Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Thank you for participating! Please remember to tidy up your work area for the next session. We want your feedback! Please complete the session survey!Follow ROKAutomation on Facebook & Twitter.Connect with us on LinkedIn.www.rockwellautomation.com 141 Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
  • Questions? Copyright © 2012 Rockwell Automation, Inc. All rights reserved.