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Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
Cybertrol: Enabling Pipeline Process Data Visibility
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Cybertrol: Enabling Pipeline Process Data Visibility

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  • 1. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DCybertrol Engineering: Enabling PipelineProcess Data VisibilityBen Durbin, PresidentTony Kuznia, Project EngineerJune 2013
  • 2. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Abstract Major pipeline company spanning the United States and Canada Needed enterprise-wide visibility of production and historical data FactoryTalk® Historian and VantagePoint solution Automated FactoryTalk VantagePoint Unified Production Model generation
  • 3. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 3AgendaQuestion and AnswerResultsHow FactoryTalk VantagePoint AchievesBusiness GoalsEnd-user OverviewCybertrol Engineering Overview
  • 4. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Cybertrol Engineering Overview Cybertrol Engineering wasfounded in 1996 with the intent toestablish a premier control andinformation systems integrator – acohesive team of the industry’sbest engineers. 2000+ projects 400+ client locations, national andinternational Rockwell AutomationRecognized System IntegratorControl  Process  Information4Learn more atwww.cybertrol.com
  • 5. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.End-user Overview Transports and distributes energy across North America Core businesses are liquids and natural gas pipelines 20+ lines, 150+ pumping stations, and growing quickly Employs 6000+ people5
  • 6. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.End-user Control System “Pumping Station” PLCs ControlLogix Standardized, configurable code “Terminal” and “Tankfarm” PLCs ControlLogix Site-specific code6
  • 7. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.FactoryTalk Historian Two flavors: Machine Edition (ME) Site Edition (SE) Enterprise Edition (“upcoming”, third tier) Site Edition Archives and provides access to time-series data 250 ms scan rate* Hosted on Windows-based operating system Machine Edition ControlLogix module 10 ms scan rate Can stand alone or transfer data to Site Edition Historian “Historian in Your Hand”7
  • 8. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.End-user Data Collection andHistorization Infrastructure8 Historian SEs at HQ Historian ME(s) ateach remote site
  • 9. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.End-user Business Goals User-friendly Easy to access data Easy to consume data Maintainable Easy to update/modify data and reports Utilize reusable components Flexible and Capable Acquire data from multiple sources Off-the-shelf9Reporting solution must be…
  • 10. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Vantage Point10 Movie from 2008 Actors Dennis Quaid Matthew Fox Forrest Whitaker Attempted assassination toldand re-told from differentperspectives 6.6/10 on IMDb.com
  • 11. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. Unified access to varied data sources Logical, structured representation of plants, equipment, and otherresources Web-based reports and dashboardsFactoryTalk VantagePoint11Manufacturing information when you need it, the way you wantto see it for informed decision making…
  • 12. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.The VantagePoint Portal12
  • 13. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.VantagePoint Achieves Business Goals13 User-friendly Easy to access data Easy to consume data Maintainable Easy to update/modify Utilize reusable components Flexible and Capable Acquire data from multiplesources Off-the-shelf Web-based reports anddashboards Unified Production Model (UPM) Reusable functionality in both datamodeling and reporting Easy to add additional objects tothe data model Native connectivity for third partyhistorians, OPC DA, OPC HDA… Used packaged VantagePoint tools
  • 14. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.The Unified Production Model:Turning Tags into Types FactoryTalk VantagePointaccesses data from disparatesources, adds commonterminology, and brings everythingtogether into one model – theUnified Production Model.14
  • 15. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.The Unified Production Model:Turning Tags into Types15
  • 16. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.The Unified Production Model:Simple Example Without the UPM Which Argyle Historian ME module is archiving this data? To which Historian SE is said ME module transferring itsdata? What is the tag name for pumping station dischargepressure?16Discharge Pressure for the Argyle Pumping Station on Line 22“SE3.AR22.PTD07_04.PV.That’s obvious.”
  • 17. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.The Unified Production Model:Simple Example Shouldn’t that description be enough?17Discharge Pressure for the Argyle Pumping Station on Line 22 With the UPM Organize data based upon“what it is” rather than“how it is stored” Business Goal: User-friendliness End-user doesn’t need to know anythingabout the data collection or archivingsystems to find information
  • 18. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.The Unified Production Model:Types18
  • 19. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.The Unified Production Model:Type Builder19
  • 20. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.The Unified Production Model:Instantiating a Type20
  • 21. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.The Unified Production Model:Instantiating a Type21
  • 22. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.The Unified Production Model:Instantiating a Type22
  • 23. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.The Unified Production Model:Instantiating a Type23
  • 24. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.The Unified Production Model:Instantiating a Type24
  • 25. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.The Unified Production Model:Instantiating a Type25
  • 26. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Reporting Instead of developing a Unit4report, write a Unit report andpass Unit4 as a parameter. Use Type Rules to tellVantagePoint to display specifiedreports for each instance of atype in the Unified Plant Model Business Goal: Maintainability A single report applies to allinstances of a Type Only needs to be changedin one place26Leverage the Unified Production Model to write reports against Typesinstead of Tags.
  • 27. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Now We’re Getting Somewhere… Unified Production Model Reusable Types Data modeled logically Maintainable reports All instances of a Type utilize the exact same report Changes only need to be made in one place and apply to the entireUPM27
  • 28. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.…but… 20+ lines, 150+ stations and growing quickly… Manually create all these instances? There are thousands!!! Manually bind all the Historian tags to Unified Production Model attributes?There are over 10,000!!!!!!28
  • 29. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Programmatically Building the UPM DataWorks.MI.Core DataWorks.MI.Client29
  • 30. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Programmatically Building the UPM30
  • 31. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Programmatically Building the UPM Line and station information read from a spreadsheet Historian ME name can be determined from station information Historian SEs queried to locate destination of station ME data Station configuration PLC bits read Present station equipment is added to the UPM, and Type attributes arebound to the appropriate Historian SE tags31
  • 32. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Programmatically Building the UPM “Pumping Station” PLC code and tags follow the same standard UPM Builder application can create UPM objects AND bind UPMobject attributes to Historian tags “Terminal” and “Tankfarm” PLC code is site-specific UPM Builder application can still create UPM objects, but UPM objectattributes have to be bound manually32
  • 33. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Results “We were not recording anything locally except for pressures on a chartrecorder. However, some data was collected through our PI system butwasn’t very reliable for analysis due to the minimum interval betweensnapshots. The local Historian ME modules enable us to record any datawe want in essentially real time, forward to centralized servers, and viewthe data anytime with VantagePoint. This has been a great tool fortroubleshooting and analyzing various conditions and sequences.”-Control Systems Manager33
  • 34. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Results “We had a field technician that had called and said that his motor wasrunning hot. I had him pull up his web browser, navigate to a trend thatshowed him the RTD temperatures for this motor for the last six months.In fact there was really no change in temperature at all. It doesn’t soundlike a big deal, but our pumps are anywhere up to 5,000 HP, so to pull oneout for maintenance is in the tens of thousands of dollars. We were ableto demonstrate that there really was no problem with it in the first place.”-Senior Engineering Technologist34
  • 35. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Future Third party historian data Focus on reporting SQL CLR and SSRS35
  • 36. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.www.rockwellautomation.comFollow ROKAutomation on Facebook & Twitter.Connect with us on LinkedIn.Rev 5058-CO900DThank you for attending our session!
  • 37. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DQuestions?Ben Durbin, PresidentTony Kuznia, Project EngineerLearn more atwww.cybertrol.com
  • 38. Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved.Rev 5058-CO900DThank you for participating!Please remember to tidy up your work area for the next session.We want your feedback! Please complete the session survey!

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