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AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
AP16: Pfizer Expands Enterprise Reporting to 20 Sites
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AP16: Pfizer Expands Enterprise Reporting to 20 Sites

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Pfizer implemented FactoryTalk VantagePoint software to expand reporting reach and capabilities. The software solution allows a new site to be rapidly deployed with live reporting in under 10 minutes …

Pfizer implemented FactoryTalk VantagePoint software to expand reporting reach and capabilities. The software solution allows a new site to be rapidly deployed with live reporting in under 10 minutes versus 1 to 2 days with their previous system. Previously, operators had to extract and compare production data on a line by line basis, now they can compare multiple lines on one report. VantagePoint
presents important data and KPIs like OEE and RTE from multiple sources at nearly 20 different plants through a centralized portal.

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  • 1. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION AP16 - Pfizer Expands Enterprise Reporting to 20 Sites Vince Mullally Jose Medina Eduardo Rivera June 2014
  • 2. Disclaimer Disclaimer: This presentation outlines a general technology  direction. Pfizer Inc has no obligation to pursue any approaches outlined  in this presentation or to develop or use any functionality mentioned in  this presentation. The technology strategy and possible future  developments are subject to change and may be changed at any time for  any reason without notice. The views and opinions expressed in this presentation and any related  discussion(s) are solely those of the individual presenter(s) and may not  express the views of and opinions of Pfizer Inc.
  • 3. Agenda • Introduction & Pfizer Company Overview • Background to Challenges  • Business & Technical Challenges • Project Goals • Solution Overview • Summary of Results • Plans & Next Steps • Live Demo – Optional
  • 4. Pfizer Overview manufacturing sites worldwide revenue in 2013 $51.6BILLION 175 markets in which Pfizer sells products products with sales greater than $1 billion in 2013 R&D partner institutions across the globe 77,700 colleagues around the world MORE THAN
  • 5. From Advil to Zithromax Our medicines, vaccines and consumer products help billions of patients. Aricept (Prevnar 13)
  • 6. Background to Challenges  • All using the same core application locally • Each site system has the same underlying hierarchical  structure • All sites using variations & versions of similar reports  • Reporting maintained by a single group globally • Deployment time in excess of a day per Site Multiple Sites  around the  Globe
  • 7. Business Challenges •Inability to view data from multiple sites together  •How to view & analyze data without multiple steps Data Access &  Sources •Need to Review Line KPI values •Need to Review and identify key downtimes and their  frequency Line KPI’s •Inability to report on multiple lines simultaneously •Time consuming to generate reports from multiple  lines and compare data Report Content &  Generation •Sites cannot build their own reportsReport Building •Need to export to excel to create trends – cumbersome process No Live Trending  Abilities
  • 8. Technical Challenges •Multiple data sources •Differing master data in each site •Lines, Products, Specifications Systems  distributed  around the globe •SQL server reporting services installed on local  site servers •Reports deployed to each local site server  Reporting  Deployment •Changes must be propagated to each site server Report  Maintenance •Business technology design, build & maintain all  reports Centralized  Report Building  •Lack of a site visual navigation ability  •Minimize clicks for operators using reports No Graphical  View of the Site 
  • 9. Project Goals • Improved access to Production KPI’s and raw data  • Better understanding of Line performance  • Identify key Downtimes and their causes • Compare Lines performance across the Organization  • Ability to create own reporting scenarios • Ability to Trend Live & Historic Data Business  Goals: Provide a scalable Dynamic and Value Adding Information Portal  across a range of Pfizer Core & Manufacturing systems • Centralization – One Reporting hub • Rapid Deployment • Build new Sites / Update existing Sites quickly • Build Reports once – Deploy many • Simplified Qualification Process  • Standardization of Reports and Report Content • Remove site specific variances & customizations Technical  Goals:
  • 10. Solution Overview Rockwell Automation FactoryTalk VantagePoint allows Pfizer to overcome  the multiple business and technical challenges across the organisation • Centralised Infrastructure • Design & Build of a Detailed Model • Use of Type Builder  • Use of Model Builder • Use of DB Builder • Scripts for Automated Site, Report & Tag  Creation • Reports Scheduled & Emailed to users via  Eventing Module • A suite of Reports, Graphs and Dashboards • Library of Stored Procedures • End User Reporting Process • FactoryTalk® VantagePoint® Portal  Solution  Build is  based on:
  • 11. Solution Overview – Centralised Infrastructure One Central Server located in the US hosts the FactoryTalk VantagePoint Production Environment  Source Systems remain located at Sites around the globe Standard VantagePoint Database connectors are used to connect to all Site based source systems  Sites access a single URL for the FactoryTalk VantagePoint Portal based Model Development and Test/Validation Environments are also in place
  • 12. Solution Overview – Model Build • FactoryTalk VantagePoint has the ability to integrate data from Manufacturing  and Business systems across the Enterprise in a single unified view, known as  the ‘Model’ • The Model lets users access, correlate, trend and report on data from multiple  sources without detailed application specific knowledge  • A well designed Model is the key to effective use of FactoryTalk VantagePoint What's a  Model ? • Building a complex model does require some level of configuration  • To truly leverage the abilities of FactoryTalk VantagePoint, Systems and  Equipment are built as ‘Types’ – these are objects that define all of their  associated properties & relationships.  • Design & Build a Type Package based on the source system structure – with  Site, Department, Area & Line properties ‐ designed to match the source  systems hierarchical data structure • Standard FactoryTalk VantagePoint DB connectors provide connectivity to Site  source systems  How is  the  Model  Built ? • Next Steps – Build Sites and Configure Reports & Tags So Far So  Good
  • 13. Solution Overview – Model Build • Need to create 18+ Sites • Need to create 350+ Lines • Need to configure 30+ Tags per Line per Site • Need to configure 20+ Reports at Line, Area & Department Level Per Site Logistical  Problem Solution: Automate the build …. Use the Model Builder and DB Builder Tools 
  • 14. Solution Overview – Model Build • The Model Builder enables the building of large Models without the need to build  everything by hand, thus saving time consuming repetitive activities. This is done  by using SQL queries for each Model component. • Use of these queries also allows a Model to be re‐created or modified very rapidly Model  Builder  Build the basic  Model structure  for every Site  listed as a source  in the Model  Builder tool Import & build  Model content for  all hierarchical  data structures &  meta data for  each Site ‐ Departments,  Areas & Lines  Create & Deploy a  SQL Stored  Procedure Library  for each Site – multiple Stored  Procedures used  by all Reports  Deploy Reports,  Dashboards &  Graphs to all  Departments,  Areas & Lines in  the Model  Dynamically  update the Model  to reflect changes  made at a remote  Site e.g. new  Lines added We developed a dynamic model builder SQL script that will connect to any  remote Site data source and perform a number of key tasks
  • 15. Solution Overview – Model Build An example of the Model Builder script that we have created is shown below 
  • 16. Solution Overview – Model Build • The purpose of the DB Builder is to automate the generation of quantities of Tags  by running a series of Tag Definitions against defined database locations. • Use of these definitions also allows Tags to re‐created or modified in minutes • Tag definition files are created in reusable XML format and contain SQL queries  used in the DB Builder – Tag Population, Live, History and Point in Time • These queries are imported into the DB Builder and are used to build the Tags and  their connections to the data required • VantagePoint tags were defined to connect to database fields rather than  traditional historian or plc tags • The tags are available for use with tools such as the VantagePoint Trend tool, XY  plotter and Excel Add‐in. DB  Builder 
  • 17. Solution Overview – Reporting • Based on site hierarchy • Reports, Dashboards and Graphs – Real Time and Self refreshing • Excel and SSRS based • Tags providing real time and historical data Trending • Utilise SQL CLR for querying the Model Model based  Reporting • Changes are simultaneously propagated to all sites • Dynamic scripts facilitate the deployment of content such as tags &  stored procedures to each site.  • Any report built and deployed ONCE will be available to all Sites Centralized  Deployment &  Management • When a data connector is created for a new Site, the Site Model  and its structure will automatically be built • New Depts, Areas or Lines will be automatically added to Sites as  they are created in the Site source systems. • Reports automatically become available to new Sites at Dept, Area  & Line – and to new structures in existing Sites Designed to  Dynamically update  as Site content is  Modified We have developed and deployed a suite of Reports, Dashboards and Graphs that are  available to every Site that is built into the Model  • A special Stored Procedure was developed that enables the Reports, Dashboards  & Graphs to automatically determine where in the Model hierarchy they are  running – and adjust their input parameters accordingly.  • This means that the same report can be used at Line, Area or Department level – which simplifies the report management process • The Procedure takes the Fully Qualified Name (FQN) in the Model, and parses it  for keywords. Based on the keywords that it finds – it can determine the scope to  run the report for – Line, Area etc. • The Procedure also contains a function that determines the local time of the  client that is running the report – eg, Italy, Japan etc., and feeds this into the  report criteria. This is key for Reports & Dashboards that display real time data.  Reports  are  Context  Aware
  • 18. Solution Overview – Reporting Examples Operations Shift ReportDowntimes Categories GraphMetrics GraphProduction Status Dashboard
  • 19. Solution Overview – Stored Procedures All of our Reports, Dashboards and Graphs use a set of Pfizer developed SQL Stored Procedure  queries for retrieving and calculating data from the Site source systems.  These Procedures are defined for each Site data connector when the Model Builder build  script is run  We have documented  in detail all of these  SP’s, their input  parameters, output  columns and example  usage cases.  This documentation is  used as part of the  End User Reporting  Process.
  • 20. Solution Overview – End User Reporting  A detailed End User Report Creation process has been developed that will allow  Site based Superusers to create and build their own reports and trends The process is based on: • Use of the standard FactoryTalk VantagePoint Excel plugin tool • A library of SQL Stored Procedures used in Model based reports • Use of Excel based report templates • Security controlled folders for publishing of site created content VantagePoint Tags are linked directly to Key performance data values • Use FactoryTalk VantagePoint Trending tool for advanced trending abilities All user created content can be published in the VantagePoint Portal
  • 21. Solution Overview – Portal • Access is via a standard web browser • The Portal can display data in various forms  • Reports, Dashboards & Graphs • An interactive Model that represents a complete System or Enterprise • Trends • End User developed Content is published to the FactoryTalk VantagePoint Portal VantagePoint  Portal is the  Central Hub  for content  for End Users
  • 22. Project Results • Improved access to Production Data & KPI’s • Reports, Real‐time Dashboards and Graphs available through  Model Navigation (less clicks) • Diagnose and analyze data from any connected data  source  • End User Reporting Process provides end users with true  report building capabilities • Use of prebuilt report templates gives users access to  pure raw data • Data can be imported into other statistical analysis tools (e.g  SSAS, MiniTab) • Ability to Trend Live and Historical data across Lines and  Areas, and even Sites • Ability to share Trends by publishing in the portal Business  Benefits: Building the Model and its associated functionality has given us some clear benefits and wins from both a Technical & Business perspective
  • 23. Project Results • Rapid Deployment Abilities • Centralized System – Manage everything in one place • New Sites can be built & deployed in <15 minutes – Vs 1.5 days  • Reports & Tags‐ Build Once & Deploy to many Sites  simultaneously • Dynamic and Instantaneous Master Data Creation via Model  scripts • Immediate Updates  • Model dynamically updates itself with new configurations as  they are built at each individual Site e.g. a new Line • Reduced Qualification Time for Reports • End User Report building process reduces dependence on  BT for delivering Reports  Technical  Benefits: Building the Model and its associated functionality has given us some clear benefits and wins from both a Technical & Business perspective
  • 24. Plans & Next Steps We have specific plans for the expansion of the current FactoryTalk VantagePoint solution to include new Use Cases across MES, Warehouse & Service Desk systems, and to expand the technologies that are currently in use System Upgrade to v5.1 MES (PharmaSuite™) • Creation of a Model • Enhancements to existing report suite Warehouse Management System  • Creation of a Model,  • New reports and functional Enhancements • Allow for End User Report Creation Integrate SQL Services Analysis Services Cube based Reporting  FactoryTalk VantagePoint Mobile device based solution Replace legacy systems – Provide detailed Reporting solution to replace some legacy solutions  Historian Connectivity ‐ Creation of a Model & Reports 
  • 25. System Demo – Time /Connectivity Permitting System Demonstration to highlight some of the concepts covered in this presentation
  • 26. Questions Thank You for your Attendance today
  • 27. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION Thank you for participating! Please remember to tidy up your work area for the next session. We want your feedback! Please complete the session survey!
  • 28. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. We care what you think!  On the mobile app: 1. Locate session using Schedule or Agenda Builder 2. Click on the thumbs up icon on the lower right corner of the session detail 3. Complete survey 4. Click the Submit Form button 28 Please take a couple minutes to complete a quick session survey to tell us how we’re doing. 2 3 4 1 Thank you!!

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