Advantages of a Modern DCS vs. Traditional DCS
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Advantages of a Modern DCS vs. Traditional DCS

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This internal only session presents how to differentiate the plant-wide control and integration capabilities of PlantPAx over traditional DCS to end users.

This internal only session presents how to differentiate the plant-wide control and integration capabilities of PlantPAx over traditional DCS to end users.

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    Advantages of a Modern DCS vs. Traditional DCS Advantages of a Modern DCS vs. Traditional DCS Presentation Transcript

    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION PR18 – Advantages of a Modern DCS Kris Dornan RSTechED 2014 – Orlando, FL Compared against Traditional DCS systems
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 2 Agenda Call to Action Case for Modern DCS What is PlantPAx? What is a DCS? / What is PlantPAx? Executive Summary
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Executive Summary  PlantPAx® is our Modern DCS  Don’t Fight PAC vs DCS battles  Customers do not want to buy or manage disparate systems  PlantPAx does meet the requirements of a “Traditional DCS”  Our Modern DCS offers differentiation and economic value over a “Traditional DCS”  Total cost of ownership reduction through one plant-wide system  Built on modern technology to allow mobility, security and availability  Open system allowing ease of integration, reducing integration costs to end-users  Scalable and flexible to allow for modern plants to be built
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. What is a DCS? Control and I/O • Redundant Controllers • Fault Tolerant Network • Channel Isolation, RTD • Process Network Capable Engineering and Configuration • Object Library • Engineering Workstation • Bulk Engineering Asset Management • Instrumentation Management • Instrumentation Calibration Operator Effectiveness • Effective Displays • Procedural Control • Standards-based Alarms
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Does PlantPAx meet this? Engineering and Configuration • Object Library • Engineering Workstation • Bulk Engineering Control and I/O • Redundant Controls • Fault Tolerant Network • I/O Options – Isolation, RTD, etc Operator Effectiveness • Effective Displays • Procedural Control • Standards-based Alarms Asset Management • Instrumentation Management • Instrumentation Calibration
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. A DCS is also…. Advanced Process Control • Broadest Solution Portfolio • Scalable Optimization Operations Productivity • Scalable Data Collection • Decision Support Tools Batch Management • Scalable Platform • Native ISA-88 Structure • Integrated Analysis Tools
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Does PlantPAx meet this? Advanced Process Control • Broadest Solution Portfolio • Scalable Optimization Operations Productivity • Scalable Data Collection • Decision Support Tools Batch Management • Scalable Platform • Native ISA-88 Structure • Integrated Analysis Tools
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. What is PlantPAx? IS A MODERN DCS!
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. The case for a Modern DCS Traditional DCS Challenge Modern DCS Solution Customer Benefit
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.Copyright © 2009 Rockwell Automation, Inc. All rights reserved. 10 Traditional DCS Challenge PC, Material Tracking Software Custom Batch Code Multiple Human-Machine Interface, PC PLC / EOI DCS Safety PC, Material Tracking Software PLC, Motion Controller, HMI/EOI Typically Closed Networks TO TALK: Need Hardwired Comms or Layer 3 OPC ($$$$)
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 11 PlantPAx : Modern DCS Advantage Typically Closed Networks TO TALK: Need Hardwired Comms or Layer 3 OPC ($$$$) Plant-wide eliminates need for specialty HW/SW or increased engineering. Real world value compared to traditional DCS (assume 50-100 discrete points) is ~ 16 hours engineering time.
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PlantPAx Solution: A Unified Strategy for Process Control 12 Automation System Set of Engineering Tools Set of Spares Set of Training Materials
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 13 Added Value  Control sequential, motion, safety, process, drives, and condition monitoring within a single control platform (or single controller if desired).  One software package for structured text, function block, ladder, and SFC  High availability of resources…ocean of talent  Lowest total cost of ownership Logix = Multiple Processors Multiple Software Packages Different Programs and Languages Conventional Approach Multiple Engineering & Support Personnel Sequential Motion Motion Servo Process Drive IF A>B THEN F = B * C / D; END_IF; 1 Software Package Native Languages and Industry Specific Instructions 1 Processor IF A>B THEN F = B * C / D; END_IF; Fewer Engineering & Support Personnel Safety Condition Monitoring
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Intelligent Motor Control with Process Control Integrated our power control portfolio, e.g. LV Drives and MCCs, on EtherNet/IP Maintenance: “How bad is it?” Technician: “How do I fix it?” Operator: “Is it OK?” Asset PerformanceDevice Mgmt.DiagnosticsHealth Info 14 Same savings of engineering time as previous slide (no custom interface or specialty engineering work). Plus savings of technician time in diagnosing device failures
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Traditional DCS Challenge 15 • DCS “Lite” solution often is different hardware platform & engineering tools/software between the two systems • Many DCS can’t easily integrate two systems, even from the same company brand • High minimum cost of traditional DCS • Traditional DCS – dedicated servers / networks / single choice of controllers
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Benefits of Using Modular & Skid Based Designs  Faster time to production for end user  Ability to shift equipment inside plant or to another facility  Skids arrive operational (FAT at OEM site)  End user must only tie supervisory control and data acquisition  Fewer corporate engineering resources required for end users  Maintain consistent, high quality output on a global basis Skid integration costs are end users highest project costs – 50-70% of skid machinery cost
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Modern DCS: Modular Batch Management Native ISA-88 Structure Simplify change management and regulatory compliance Integrated Analysis Tools Batch reports, material usage, genealogy, and solutions to optimize batch production Scalable Platform From simple, single unit scale to highly complex, integrated batch solutions Buy what you need: for single unit batch, why spend $$ on server based batching LBSM option in controller
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Traditional DCS Challenge 18  Closed system on proprietary networks  Single vendor option for servers / workstations / switches  Poor integration to business systems  Lack of current IT & network security
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Modern DCS PlantPAx Solution: The Connected Enterprise 19
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 20 Time = Money Making better informed decisions based on plant floor data is priceless
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. The Stratix Portfolio Integrating Industrial and Enterprise Environments  Layer 2 and Layer 3 switching for simple to complex networks applications  Advanced security services  Plant-floor and enterprise integration Technology that offersProducts that offer  Advanced switching, routing & security features  Common tools for controls & IT  Improved maintainability … as well as Operations and IT Addressing the needs of Automation…
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Traditional DCS Challenge 22  Sole source delivery & technology  Little or no integration partners  Limited local support  Inflexible technology mode: licensee module by I/O, one I/O choice, one computer choice for servers & work stations  High support costs Rockwell Automation has one of the largest support networks by any automation company
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. The Power of Collaboration Highly Qualified Partnerships  Strategic Alliances  Distributors  System Integrators  OEMs  Encompass™ Product Reference  Licensed Developer 23 Simplify. Collaborate. Innovate. Over 180 Process System Integrator Partners Traditional DCS spares: 10-12 weeks Modern PlantPAx with distribution network: days to 2 weeks
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Call to Action 24 BE AGGRESSIVE  Flank competition with key differentiators  We meet all the requirements of a “Traditional” DCS system plus more… KEEP ON THE LOOKOUT FOR MORE COLLATERAL  Modern DCS whitepaper  Buyers journey multi-media collateral  Updated Emerson competitive review
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. www.rsteched.com Follow RSTechED on Facebook & Twitter. Connect with us on LinkedIn. PUBLIC INFORMATION Questions?
    • Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. We care what you think!  On the mobile app: 1. Locate session using Schedule or Agenda Builder 2. Click on the thumbs up icon on the lower right corner of the session detail 3. Complete survey 4. Click the Submit Form button 26 Please take a couple minutes to complete a quick session survey to tell us how we’re doing. 2 3 4 1 Thank you!!