Integrated Motion On EtherNet/IP: Solution Overview

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This session provides an overview of the Integrated Motion on EtherNet/IP product suite and a preview of upcoming products. It will also cover how the latest products can be used to solve a broad range of high performance motion and drive applications.

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Integrated Motion On EtherNet/IP: Solution Overview

  1. 1. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION Integrated Motion on EtherNet/IP Solution Overview
  2. 2. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 2 Agenda Recently Released Products Product Overview Integrated Motion on EtherNet/IP™ Technology Review Soon to be Released Products
  3. 3. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Integrated Motion on EtherNet/IP  Logix Integrated Motion for EtherNet/IP drives  Kinetix® and PowerFlex® drives  ControlLogix® and CompactLogix controllers  System benefits  High performance drive control on EtherNet/IP with all the features and capability of integrated motion  Complete machine control on a single, flexible EtherNet/IP network architecture  Deploy drives and any other EtherNet/IP device on a common network  Maximum flexibility – topology, control platforms, Servo & AC drives  Standard Ethernet solution allows use of COTS components and helps ensure compatibility with existing Ethernet installations  High performance motion I/O with CIP Sync technology EtherNet/IP Capabilities and Devices PLUS Logix IA Motion Drive Control
  4. 4. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Built on Open, Global Standards From ODVA 4
  5. 5. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Complete Machine Control on EtherNet/IP
  6. 6. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Topology Flexibility with EtherNet/IP
  7. 7. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. ArmorBlock I/O PV+ EOI POINT I/O PowerFlex 525 Stratix 5700 Kinetix 5500 Compact Logix L36ERM Midrange System Topology Example
  8. 8. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Large System Topology Example 8
  9. 9. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 9 Agenda Recently Released Products Product Overview Integrated Motion on EtherNet/IP Technology Review Soon to be Released Products
  10. 10. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Integrated Motion Products Studio 5000 ™ ®
  11. 11. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Integrated Motion Products  Controllers  ControlLogix - L6x, L7x, & GuardLogix® controllers  CompactLogix - L18ERM, L27ERM, L3xERM  Switches  Unmanaged - Stratix 2000™  Managed - Stratix 8000™, Stratix 6000™, Stratix 5700™  Studio 5000 Software – Logix Designer  Motion configuration, programming, commissioning, diagnostics  Servo Drives  Kinetix 6500 , Kinetix 350 & Kinetix 5500  AC Drives  PowerFlex 755  Linear and Rotary Actuators  CIP Sync Motion I/O  1756 Scheduled output & Sequence of Events  SLIM ArmorBlock® Scheduled output & Sequence of Events  CIP Motion Encoder Copyright © 2011 Rockwell Automation, Inc. All rights reserved. Kinetix 6500, Kinetix 350, Kinetix 5500 PowerFlex® 755 AC Drive Logix Controllers
  12. 12. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 12 Studio 5000 Motion Support
  13. 13. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Motion Configuration PowerFlex 755 1, 2 Kinetix 6500 1 Conveyor = PowerFlex 755 Vhz Feed 1 = PowerFlex 755 position Feed 2 = Kinetix 6500 position PowerFlex 755 1 configured for Vhz PowerFlex 755 2 configured for Position Kineitx 6500 configured for Position
  14. 14. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Motion Programming PowerFlex 755 1, 2 Kinetix 6500 1 Conveyor = PowerFlex 755 Vhz Feed 1 = PowerFlex 755 position Feed 2 = Kinetix 6500 position PowerFlex 755 1 configured for Vhz PowerFlex 755 2 configured for Position Kineitx 6500 configured for Position PCAM Profile for PowerFlex 755 1 Start PF 755 2 conveyor, ramp to speed PCAM’s for Kinetix 6500 and PowerFlex 755 1
  15. 15. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 15 • Motion instruction set • Broad range of functionality from single axis drive control to complex coordinated drive control • Supported in Ladder, ST, and SFC • Examples: • MDS – Motion Drive Start – Enable drive and ramp to speed • MAPC – Motion Axis Position Cam – Slave drive to master axis via defined profile – Static and dynamic profile definition, graphical CAM editor, import for Motion Analyzer – Many options including lock position, registration, phase correction, clutching – CAM from 1 drive to 100‟s of drives Instruction Based Programming 15
  16. 16. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Broad Range of Motion Functions 16
  17. 17. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Broad Range of Motion Functions 17
  18. 18. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Broad Range of Motion Functions 18
  19. 19. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Broad Range of Motion Functions - MDSC • Time based moves can be driven by master position/velocity • MAJ, MAM, MCLM, MCCM, MATC • Functionality includes... • Units per Master axis units programming • speed, acceleration, jerk • % Master axis units programming • speed, acceleration, jerk • Time of move • speed, acceleration, jerk • Master axis position lock • Distance to go programmable events
  20. 20. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.  Control discrete outputs based on CIP Motion axis or Virtual axis position & velocity  MAOC motion instruction with Logix Designer graphical profile editor  Typical applications include…  Product eject  Label printers  Vision system product inspection  Discrete product operations CIP Motion CIP Sync I/O Position Based Output Control (PLS)
  21. 21. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PLS Output Definition 21  Logix Designer Graphical editor and programmatic runtime configuration  Actuator delay compensation
  22. 22. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. CIP Motion CIP Sync I/O Sequence of Events  Capture event position of CIP Motion or Virtual axes  AOI for CIP Motion and virtual axes  Source Axis  Input event type  Windowed registration option  Time stamp returned for cascading - one to many (global registration)  Typical applications include…  Product length measurement  Product leading edge detection  Product location detection  Web marking pattern recognition
  23. 23. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. IAB - Tools 23
  24. 24. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. IAB - Tools 24
  25. 25. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 25 Agenda Recently Released Products Product Overview Integrated Motion on EtherNet/IP Technology Review Soon to be Released Products
  26. 26. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Kinetix 5500 Servo Drive and VPL motor 26 The Kinetix 5500 and VP Low Inertia Motor are designed to connect and operate with the new family of CompactLogix controllers using Studio 5000 Software supporting Integrated Motion on EtherNet/IP.
  27. 27. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Kinetix 5500 Servo Drive Benefits and Features Single cable Innovative Common AC/DC bus Induction motor (V/Hz) support 50% smaller Clamp design enforces 360° bonding for noise immunity Zero stacked drives Supports 195 – 528 VAC input 24 VDC control power, reduces overall power consumption of the drive.
  28. 28. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 28  EtherNet/IP DLR support  18 bit resolution  Single-turn and multi-turn absolute  842EM-S  842EM-M  IP67 Packaging, M12 connectors  Solid and Hollow shaft options  CIP Motion Feedback Only axis support  Use as master axis for…  Gear  PCAM  MDSC mode moves  MAOC  General logic  Provides a master axis solution when using the Kinetix 350 drive or Kinetix 5500 drive Integrated Motion on EtherNet/IP Encoder
  29. 29. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 29 Distributed PLS and SOE CIP Sync 1732E Slim ArmorBlock Digital Modules  1732E-IB8M8SOER  8 CIP Sync Sequence-of-Events input module  Inputs are time-stamped  2048 buffer memories per block  Max jitter of 25 microseconds  1732E-OB8M8SR  8 CIP Sync Scheduled Output sourcing module  Outputs are updated at a specific schedule time  High accuracy scheduling increments of 1 microseconds  Ability to fire multiple outputs at high speed interval of 100 microseconds  Support 16 schedules per coarse update period
  30. 30. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Integrated Motion Architecture Slim ArmorBlock 1732E-IB8M8SOER EtherNet/IP PanelView™ Plus PowerFlex 755Kinetix 5500 CompactLogix 5370 or ControlLogix POINT I/O Slim ArmorBlock 1732E-OB8M8SR High Speed Position Registration/event detection High Speed Position Based Output Control High Speed Position Registration/event detection CompactLogix 5370 or ControlLogix Vision System
  31. 31. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 31 Motion Application Example Axis 1 Axis 2 Axis 3 PLS Output #1 Registration input #1 Camera strobe when part is in field of vision Detect Position of a part, web marking, e.t.c. Eject part if defective PLS Output #2 Line Master  Virtual or Physical motion axis  Source for registration and PLS position
  32. 32. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 32 Agenda Recently Release Products Product Overview Integrated Motion on EtherNet/IP Technology Review Soon to be released Products
  33. 33. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Drive Multiplexing  Benefit – reduce the number of ControlLogix controllers and 1756-ENxT modules  Benefit – increase 5370 CompactLogix drive control capacity  Estimated and actual utilization metrics  Information on important system performance metrics – calculated and runtime actual  Same metrics are available in Integrated Architecture Builder (IAB)  Manage/predict system performance during design, programming, and commissioning RateRate Rate Selection Estimated and Actual Utilization Possible Not possible 5370 CompactLogix and ControlLogix controllers with Integrated Motion Not possible Possible
  34. 34. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PowerFlex 520-Series The Next Generation of Compact Drives PowerFlex 520-Series Next Generation Compact Drive 34 Available Now Available Now Available Q1 CY15  Connected Components Workbench software  Simple drive applications (pumps, fans, conveyors)  Globally competitive cost point  Premier Integration to Logix  EtherNet/IP solutions including optional dual-port EtherNet/IP card  Embedded hard wired Safe Torque Off (SIL2/PLd)  Integrated Motion compact drive  Embedded dual-port Ethernet/IP  Integrated Safety (SIL3/PLe) Bulletin No: 25A Bulletin No: 25B Bulletin No: 25C PowerFlex 520-Series Connected Component Offering Mid-Range Offering Integrated Motion Offering
  35. 35. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PowerFlex 527 AC Drive with Integrated Motion 35 OEM Segments • Packaging • Material Handling • Manufacturing & Assembly • Converting, Print & Web Innovation • Full Featured Compact Drive • Dual-Port EtherNet/IP • Integrated Motion • Integrated Safety User Experience • CIP Motion • Operates Solely in Logix Platform • Synchronization Industry • Food & Beverage • Consumer Products • Pharmaceutical • Auto & Tire • Semiconductor
  36. 36. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Drive Application Kinetix 5500PowerFlex 527 Focus Control Type Speed Torque, Speed Position, Torque, Speed Position, Torque, Speed Motor Types Induction Open & Closed Loop Induction Open & Closed Loop sPM Open & Closed Loop iPM Open & Closed Loop Induction Open Loop sPM Closed Loop Induction Open Loop sPM Closed Loop Focus Architecture CIP Motion for Single Axis Control CIP Motion for Single Axis Control CIP Motion for Multi Axis Count CIP Motion for High Axis Count Focus Applications Medium Performance Feeder Conveyors, Pumps, Fans High Performance Web, ASRS, Roll Forming, Overland Conveyors, Chain Conveyors Highest Performance Packaging, Printing, Winder, Filler, Carton Forming Highest Performance Packaging, Printing, Winder, Filler, Carton Forming Safety Hardwired STO, CIP Safety Hardwired STO & Safe Speed (Future CIP Safety) Hardwired STO, CIP Safety Hardwired STO, CIP Safety Kinetix 5700PowerFlex 755 36
  37. 37. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PowerFlex 527 Common Integrated Motion Experience 37 Kinetix 5500 PowerFlex 527 Common Configuration, Commissioning, and Programming
  38. 38. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PowerFlex & Kinetix Applications Smart Belt Application: Sample 38 Kinetix 5500 Kinetix 5500 Kinetix 5500 PowerFlex 527 PowerFlex 527 controls induction motor on in-feed conveyor Kinetix 5500 controls conveyors for precise movement to evenly space packages CIP Motion and CIP Sync provide common instruction set and coordinated motion for all drives in system CompactLogix Controller
  39. 39. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Kinetix 5500 Enhancements Network Safety Torque Proving Data Logging
  40. 40. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Kinetix 5500 Integrated Safety 40  Perform SIL3 Ple Safe Torque Off  Dual EtherNet connection for both Safety and Motion data.  Controller based safety monitoring  Complete integration in Logix Designer.  Increased flexibility and modularity of system design and safety zoning.  Unlimited number of set points and adjustable at runtime with detailed diagnostics.  Reduction in wiring of safety circuit Ease of Use CIP Motion Data and Safety Data Controller Based safety monitoring PLe Safe Torque Off Controller based safety monitoring for flexibility in machine design
  41. 41. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Logix Studio 5000 Integrated Safety Configuration 41 Safety Task Routine  Programmatically unlatch the Safe Torque-Off bit.  Unlimited number of set points.  Set points are adjustable at runtime.  Detailed diagnostics to specify exactly what initiated the safe torque off request.  Safety system validation through code reuse Benefits Complete integration with Logix Designer for safety configuration
  42. 42. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Kinetix 5500 Safety Comparison Drive Based vs. Integrated 42 Drive Based Integrated Safety Configuration Specific to each device Unified in controller Set Points Limited, fixed Unlimited, adjustable at runtime Wiring to Drive Often intensive wiring Reduced or eliminated Diagnostics Limited Detailed Integration Very little controller integration Seamlessly part of controller Maintenance Manual operation for replacement Automatic device configuration Application Space Only for specific problems Easily customized for anything Code Validation Must be repeated every time Simplified through code re-use Increasing customer value by integrating safety into the architecture
  43. 43. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 43 Integrated Safety Drives Future Extensions  EN61800-5-2 safety functions (phased release)  Stop functions  STO  SS1, SS2, SOS, SBC  Limit functions  SLS, SSM, SDI  Programmable safety -> “Safety task”
  44. 44. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Integrated Safety Drive Instructions  Drive Safety AOI Library – 61800-5-2 safety functions  Safety task execution using “safe feedback” data (centralized)  Pass processed parameters to drive for local execution (decentralized)  Library of safety Add-On Instructions (SAOI‟s) 44
  45. 45. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. PowerFlex 527 Common Integrated Safety Experience 45 Kinetix 5500 PowerFlex 527 The Integrated Safety Interface is Identical
  46. 46. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 46 Large System Topology Example
  47. 47. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Kinetix 5500 Servo Drive Catalog Structure 47 (Future capability)
  48. 48. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Data Logging 48 Feature Capabilities  Log up to 4 channels of data.  Log any axis real time attribute.  40,000 data points per channel.  Acquire data up to 125uS per sample.  Configure with message instruction. Data Logging Benefits  Set limits and take action on changing data values.  Increase machine uptime  Develop predictive maintenance schedules Data logging for predictive management and machine maintenance.
  49. 49. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Torque Prove Function 49 Torque Proving • Automated routine function develops and verifies torque before releasing the brake. • Drive performs this torque prove test to prove current is flowing in each of the motor phases before releasing the brake. Brake is Released CIP Axis state: 2=stopped CIP Axis state: 3=testing CIP Axis state: 4=Running Current command during test Capability to confirm drive has control of load before releasing the brake.
  50. 50. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. IAB Motion Performance Calculator 50  Use the IAB motion performance calculator to verify application performance  New in V9.5.x.x …..Drive Multiplexing New V9.5.x.x Select up to 3 CUR per controller/project
  51. 51. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Additional Sessions – Integrated Motion on EtherNet/IP 51 Integrated Motion On EtherNet/IP: Basics Hands On Lab Learn how to configure, program, and commission a CompactLogix 5370 controller with integrated motion on EtherNet/IP using the Kinetix 5500 servo drives. Integrated Motion On EtherNet/IP: Advanced Topics Lab Even the most experienced motion control engineers occasionally struggle with complex applications. This lab will cover advanced topics such as finding an optimal tradeoff between response and stability when tuning, CAM instructions, drive multiplexing and more. Come along and learn practical solutions to getting that machine really flying! Integrated Motion On EtherNet/IP: Maximizing Network Performance This session is focused at helping designers of EtherNet/IP based motion systems to understand the fundamental principles behind the core technology (CIP Motion) and its relationship to time. Discover how the use of time in the architecture allows for determinism and provides a platform for high performance control. Gain insight into infrastructure selection, network arrangement and how devices with „CIP Sync‟ technology can also be applied to a high performance, deterministic control solution. Sizing and Selecting Kinetix and PowerFlex Systems with Motion Analyzer Come and try out our new, next generation, Motion Analyzer software. With new, easy to use, collaborative features, sizing and selecting Kinetix and PowerFlex drives and motors has never been easier. Integrated Motion Instructions for PowerFlex Drives on EtherNet/IP Learn how to configure a PowerFlex 755 using the Studio 5000 integrated motion instruction sets. See how this seamless integration can speed your configuration and machine programming using one software tool to configure the drives and apply the instructions to your machine axes. In this lab, you will configure, program, commission and run PowerFlex 755 AC drives on EtherNet/IP using Studio 5000 software and a Logix Programmable Automation Controller.
  52. 52. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. We care what you think!  On the mobile app: 1. Locate session using Schedule or Agenda Builder 2. Click on the thumbs up icon on the lower right corner of the session detail 3. Complete survey 4. Click the Submit Form button 52 Please take a couple minutes to complete a quick session survey to tell us how we’re doing. 2 3 4 1 Thank you!!
  53. 53. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. www.rsteched.com Follow RSTechED on Facebook & Twitter. Connect with us on LinkedIn. PUBLIC INFORMATION Thank You

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