Montage reisstoel engels

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Hanne Vercaemer and Reinout Bevernage created a chair for a handicapped boy, so he can take this chair to other places and sit comfortably.

This is an open source design, feel free to improve it and use it.

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Montage reisstoel engels

  1. 1. http://designforeveryone.howest.be/
  2. 2. REISSTOEL 1.7 http://designforeveryone.howest.be/ Reinout Bevernage / Hanne Vercaemer A few daysRoughly 30-50€ http://reisstoel2011.blogspot.com/
  3. 3. ASSEMBLY MANUAL PARTS http://designforeveryone.howest.be/
  4. 4. BILL OF MATERIAL 1. Ribbon (3x)* 2. Buckle (3x)* 3. Foam (oldpillow) 4. Wood 5. Fabric * 6. Velcro* 7. Sheetof flat mousse 8. screws* 9. eyelets 10. Pearls(2x) 11. Hook screw(2x)* 12. Woodplug(2x) * REISSTOEL 1.7 Drill,saw,screwdriver,sandpaper Cutter, sewingmachine, scissors,stapler,... * Buy in DIY store 4 5 1 2 3 6 7 8 9 10 11 12
  5. 5. 1 DESCRIPTION WOOD Saw a wooden board according to the dimensions of the technical drawings. Making the grooves can easily be done by milling or with a jigsaw. Sand all the surfaces and round the edges for a beautiful finish. Drill all the holes. This way screws can be attached without splitting the wood. Parts: 1. Seat 2. Side (2x) 3. Block for side 4. Back seat - bars 5. footrest 6. handles 7. beam REISSTOEL 1.7 Technical Drawings 1-8 A day Saw, mill,sandingpaper, drill wood Depends on type of wood
  6. 6. 2 DESCRIPTION PAINTING Paint all parts how will be visible later in the chosen color. Use a primer as the firste coat to hide the wood texture. Note: Write the name of the child or make a funny picture. Parts: 1. Side (2x) 2. footrest 3. handles 4. Beam 5. Pearl REISSTOEL 1.7 30 minutes + drying time Paintbrush … Paint( a small jarof 100 ml is sufficient € 3,50 1
  7. 7. 3 DESCRIPTION FABRIC Fabric : 2,50 m by 1,50 m Sew all covers (see patterns) When sewing the seat buttonholes must be made first before sewing the seatcover. The velcro (total about 1m) can be taped or sewn. Parts: 1. Seat 2. Backseat 3. Side (2x) If needed a bag can be made. (buy extra fabric and ribbon) REISSTOEL 1.7 Approximatly 2 days,depending on the sewing experience Sewing machine,scissors,pins…. Fabric,Velcro,sewing thread Fabric : 8 – 16€ / meter Sewing thread: 1,5€ Velcro: 3€/m Patterns 9-12
  8. 8. REISSTOEL 1.7 SEAT. 4
  9. 9. 4.1 DESCRIPTION SEAT 1. Measure sheet of flat mousse 2. Fold the fort edge 3. Staple 4. Cutting holes Note: The mousse can also be attached with double-sided tape. REISSTOEL 1.7 15 minutes Stapler, cutterknife, scissors Sheet of mousse (min. 40 x 42 cm) Sheet of mousse
  10. 10. 4.2 DESCRIPTION SEAT 1. Make cover (pattern) 2. Buttonholes ! 3. Sewing velcro 4. Sliding the cover over the seat REISSTOEL 1.7 Pattern 45 min Sewing machine Fabric,Velcro Fabric : 8 – 16 / meter Sewing thread: 1,5€ Velcro: 3€/m
  11. 11. 4.3 DESCRIPTION SEAT Srew hook-screw in the predrilled holes. This may be srewed through te fabric. REISSTOEL 1.7 2 min. If necessary a pliers 2 hook- screws 1,60€ ( a pack of 8 hook-screws)
  12. 12. 4.4 DESCRIPTION SEAT Screw the handles into the predrilled holes using a screwdriver REISSTOEL 1.7 2 min. Screwdriver 4 screws (4 x 55mm) Approximitaly € 0,10 / piece
  13. 13. REISSTOEL 1.7 SIDE. 5
  14. 14. 5.1 DESCRIPTION SIDE 1. Make cover 2. Sew velcro 3. Slide cover over the side. Note: These actions must be done twice. Once for the left side and once for the right. Consider mirroring. Pattern 45 min. Sewingmachine Fabric,Velcro (10 cm a side) REISSTOEL 1.7
  15. 15. 5.2 DESCRIPTION SIDE Fixe the block with a screw. The fabric may stay between the block and the wooden side. Note: These actions must be done twice. Once for the left side and once for the right. Consider mirroring. 2 min. Screwdriver 2 screws / side Approximitaly € 0,10/piece REISSTOEL 1.7
  16. 16. 5.3 DESCRIPTION SIDE 1. Insert the foam in the cover 2. Close the velcro Note: These actions must be done twice. Once for the left side and once for the right. Consider mirroring. 2 min. Foam Foam REISSTOEL 1.7
  17. 17. REISSTOEL 1.7 BACKSEAT. 6
  18. 18. 6.1 DESCRIPTION BACKSEAT 1. Measure sheet of flat mousse 2. Folding the edges 3. Staple Note: Do not cover the bottom with foam so that the wood plugs will be free. Technical Drawing 10 min Flatmousse Mousse REISSTOEL 1.7 Stapler, Scissors
  19. 19. 6.2 DESCRIPTION BACKSEAT 1. Make cover 2. Sewing velcro 3. Slide cover over the backseat Pattern 45 min. Sewing machine… Fabric,Velcro (40 cm) REISSTOEL 1.7
  20. 20. 6.3 DESCRIPTION BACKSEAT 1. Slide the pillow in the cover 2. Make sure that the pillow will be evenly distributed. 2 min. Pillowcan bebought or made. REISSTOEL 1.7
  21. 21. 6.4 DESCRIPTION BACKSEAT Closing the cover of the backseat must be done in several steps: 1. Pull the small hole over the wooden plug. 2. Fold the rear flap inwards so that the sides are folded nicely. 3. Fold the front lap like an envelope 4. Make sure the wood plugs are not covered. 5. Flod the front lap inside. 6. Close the velcro. 2 min. REISSTOEL 1.7
  22. 22. REISSTOEL 1.7 FOOTREST. 7
  23. 23. 7.1 DESCRIPTION FOOTREST 1. Remove the element of the ribbon. 2. Cut the ribbon into 2 equal parts. 3. Burn the edge to prevent ravel 4. Beat the eyelets equally spaced on the ribbon. Space between eyelets: 2cm 25 min Hammer or eyelet-pliers Eyelets , lint € 4,75 (50 eyelets with assistantdevice) € 1, 55 / ribbon REISSTOEL 1.7
  24. 24. 7.2 DESCRIPTION FOOTREST Insert the ribbon through the selfmade holes. 1 min REISSTOEL 1.7
  25. 25. 8 DESCRIPTION RIBBON 1. Remove the element of the ribbon. 2. Burn the edge to prevent ravel 3. Sew the buckle on the ribbon 4. Make one hole 9 cm from the buckle. Note: These actions should be done twice.. 15 min. Scissors,sewingmachine,lighter Buckle 1,55 € / ribbon 0,50 €/ buckle REISSTOEL 1.7
  26. 26. 9 DESCRIPTION 1. Remove the element of the ribbon. 2. Burn the edge to prevent ravel 3. Sew the buckle on the ribbon Length: minimum 1m. 15 min Sewing machine,scissors Ribbon,Buckle REISSTOEL 1.7 € 1, 55 / ribbon € 0,50 / buckle
  27. 27. ASSEMBLY MANUAL REISSTOEL http://designforeveryone.howest.be/
  28. 28. 1 DESCRIPTION Ribbon Assembly. Start from the rear because the buckle – part can not get through the grooves. (see picture) REISSTOEL 1.7
  29. 29. 2 DESCRIPTION Come back up through the next groove. REISSTOEL 1.7
  30. 30. 3 DESCRIPTION Go back down and up. REISSTOEL 1.7
  31. 31. 4 DESCRIPTION Same actions must be done on the other side. REISSTOEL 1.7
  32. 32. 5 DESCRIPTION Assemble the other part of the buckle on the ribbon. REISSTOEL 1.7
  33. 33. 6 DESCRIPTION Position the seat on a chair. REISSTOEL 1.7
  34. 34. 7 DESCRIPTION Position the backseat. Make sure the wooden plugs are put into the provided holes. REISSTOEL 1.7
  35. 35. 8 DESCRIPTION Position the ribbon over the backseat. Screw a small screw into the provide hole through the eyelet in the ribbon. REISSTOEL 1.7 2 min screwdriver 2 screw(3x15)
  36. 36. 9 DESCRIPTION Position the sides. Slide the the blocks underneath the ribbon. Next tighten the ribbon so the blocks are stuck. REISSTOEL 1.7
  37. 37. 10 DESCRIPTION Take the front end of the ribbon and pull it behinde the front chair leg. REISSTOEL 1.7
  38. 38. 11 DESCRIPTION Pull ribbon through the handles of the seat. REISSTOEL 1.7
  39. 39. 12 DESCRIPTION Hook the ribbon behinde the rear chair leg. REISSTOEL 1.7
  40. 40. 13 DESCRIPTION Before thighting , the beam must be positioned first. Losen the ribbons so the beam can be placed easily. REISSTOEL 1.7
  41. 41. 14 DESCRIPTION Put the beam in place and tighten the ribbon. This will make sure the beam will not move during use. REISSTOEL 1.7
  42. 42. 15 DESCRIPTION Snap the buckels together at the back of the backseat. REISSTOEL 1.7
  43. 43. 16 DESCRIPTION Tighten the ribbon. REISSTOEL 1.7
  44. 44. 17 DESCRIPTION Hang the footrest on the hooks. REISSTOEL 1.7
  45. 45. 18 DESCRIPTION Put the pearl down on the hook, to make it safer for the chid. REISSTOEL 1.7
  46. 46. 19 DESCRIPTION READY FOR USE REISSTOEL 1.7
  47. 47. 20 DESCRIPTION DISASSEMBLY: Unsnap the buckle. REISSTOEL 1.7
  48. 48. 21 DESCRIPTION Remover the sides by loosing up the ribbon. REISSTOEL 1.7
  49. 49. 22 DESCRIPTION Tilt the backseat. The ribbon and screws should not be remover for the disassembly. REISSTOEL 1.7
  50. 50. 23 DESCRIPTION Place the sides on top of the backseat. REISSTOEL 1.7
  51. 51. 24 DESCRIPTION Place the footrest on top of the backseat. Again the ribbons should not be released. REISSTOEL 1.7
  52. 52. 25 DESCRIPTION Remove the ribbons form under the seat and place them on top. REISSTOEL 1.7
  53. 53. 26 DESCRIPTION Store everything in the bag. REISSTOEL 1.7
  54. 54. TECHNICAL ADDENDUM http://designforeveryone.howest.be/
  55. 55. REISSTOEL 1.7 SEAT. 1
  56. 56. REISSTOEL 1.7 HANDLES. (2x) 2
  57. 57. REISSTOEL 1.7 SIDE. (2x – mirror) 3
  58. 58. REISSTOEL 1.7 SIDE-BLOCKS. (4x) 4
  59. 59. REISSTOEL 1.7 BACKSEAT. 5 PART A. PART B. (2x)
  60. 60. A B B C The parts can be assembled with screw and predrilled holes of 4 mm. The green edges must be round by 5 mm. The red ones should not be rounded. REISSTOEL 1.7 BACKSEAT. 6 PART C.
  61. 61. REISSTOEL 1.7 FOOTREST. 7
  62. 62. REISSTOEL 1.7 BEAM. 8
  63. 63. REISSTOEL 1.7 9 DESCRIPTION SEAT 1. Draw the outline of the seat on the back of the fabric. 2. Draw a line on 1 cm of the outline which has to be sew. 3. Draw a line on 2 cm of the outline which has to be cut. 4. Add more than 2 cm on the bottom (opening). 5. Zigzag-stitch all sides. So the fabric can not unravel. 1. Mark the buttonholes 2. Sew the buttonholes 1. Fold the fabric in the middle (line1). (The front of the fabric inside). 2. Sew the sides with a sewing machine (line2). 3. Sew velcro: Once on the inside, once on the outside. 1 22
  64. 64. REISSTOEL 1.7 10 DESCRIPTION SIDE 1. Draw the outline of the side on the back of the fabric. 2. Draw a line on 1 cm of the outline which has to be sew. 3. Draw a line on 2 cm of the outline which has to be cut. 4. Add more than 2 cm on the bottom (opening). 5. Zigzag-stitch all sides. So the fabric can not unravel. Do these actions two times for each side. 1. Lay the two pieces together. (the front of the fabric inside) 2. Sew line 1 with the machine. 3. Fold a small edge and sew line 2. 4. Sew velcro: Once on the inside, once on the outside. 1 2
  65. 65. REISSTOEL 1.7 11 DESCRIPTION BACKSEAT 1. Draw the outline of the backseat on the back of the fabric. (2x with a gap of 2cm). 2. Draw a line on 1 cm of the outline which has to be sew. 3. Draw a line on 2 cm of the outline which has to be cut. 4. Add more than 2 cm on the bottom (opening). 5. Zigzag-stitch all sides. So the fabric can not unravel. 1. Fold the fabric in the middle (line1). (The front of the fabric inside). 2. Sew the sides with a sewing machine (line2). 3. Sew velcro: Once on the inside, once on the outside. 1 22
  66. 66. REISSTOEL 1.7 12 DESCRIPTION OPBERGZAK 1. Measure the correct measurments. - 2x Side(A) - Band (B) 2. Start sewing the 2 sides on to the band. (center) 3. Sew the sides and band. 4. Sew the ribbon on the corner. 5. Sew the handles firmly. 6. Sew (by hand) the press buttons 7. Lay down a piece of cardboard (for strength.) A A B 2 543 6
  67. 67. TEAM CONTACTS http://designforeveryone.howest.be/
  68. 68. HANNE_VERCAEMER@HOTMAIL.COM TEL +32 498 197 662 REINOUT.BEVERNAGE@GMAIL.COM TEL +32 479 560 717 JOHANNA.VANDENBERGE@UZGENT.BE TEL +32 9 232 19 23 ANNELIES.BECU@TELENET.BE http://designforeveryone.howest.be/

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