01_CI4_LIFECERAM_Javier García

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  • 1. 4th Technology-Business Networking Event HABITAT, CONSTRUCTION, ARCHITECTURE & CERAMICS Organizers: Supporters: Fco Javier García Ten Manager of the Ceramic Materials and Technologies Area, Project Manager Cerámica Innova 4: From research to market
  • 2. 4th Technology-Business Networking Event HABITAT, CONSTRUCTION, ARCHITECTURE & CERAMICS Title of the project and acronym: LIFE CERAM Zero Waste in Ceramic Tile Manufacture Organizers: Funding programme: LIFE + Call: 2012 Budget: 799,502 € Supporters: 50 % UE Co-funding Length: START 01/09/2013 End 30/06/2016 Website of the project: http://www.lifeceram.eu Fco Javier García Ten Manager of the Ceramic Materials and Technologies Area, Project Manager Cerámica Innova 4: From research to market
  • 3. 4th Technology-Business Networking Event HABITAT, CONSTRUCTION, ARCHITECTURE & CERAMICS Consortium: – Co-ordinator: • AICE-ITC. R&D centre. Organizers: – Partners and roles: • Asociación Española de fabricantes de azulejos y Pavimentos Cerámicos (ASCER). Manufacturers Supporters: asociation. • Chumillas & Tarongi. Machinery manufacturer. • Keros Cerámica. Tile manufacturer. • Vernis. Frit and glaze manufacturer. Fco Javier García Ten Manager of the Ceramic Materials and Technologies Area, Project Manager Cerámica Innova 4: From research to market
  • 4. 4th Technology-Business Networking Event HABITAT, CONSTRUCTION, ARCHITECTURE & CERAMICS DESCRIPTION OF THE PROJECT Background: The manufacturing of ceramic tiles generate waste at different stages of the production process (1.5 million ton/year). Organizers: Raw Supporters: mat erials M illing spray drying Frit residues Glaze preparat ion Fco Javier García Ten Polishing sludge Manager of the Ceramic Materials and Technologies Area, Project Manager Pressing Drying Glazing Cerámica Innova 4: From research to market Green scraps Glaze sludge Firing Fired scraps Tile
  • 5. 4th Technology-Business Networking Event HABITAT, CONSTRUCTION, ARCHITECTURE & CERAMICS DESCRIPTION OF THE PROJECT Background: Organizers: 70 % of the waste are recycled in the current products. Some waste are difficult to recycle in the current products and Supporters: process (changes in the product properties and manufacturing problems):  Hard residues (fired scraps)  Waste with soluble compounds (dust from the kiln filters and polishing sludge) Fco Javier García Ten Manager of the Ceramic Materials and Technologies Area, Project Manager Cerámica Innova 4: From research to market
  • 6. 4th Technology-Business Networking Event HABITAT, CONSTRUCTION, ARCHITECTURE & CERAMICS DESCRIPTION OF THE PROJECT Objectives: Organizers:  To achieve zero-waste in the manufacture of ceramic tiles. The strategy consists of:  Developing a new ceramic tile, consisting mainly of Supporters: waste, for outdoor applications.  Designing a sustainable process based on dry milling and granulation technologies. Fco Javier García Ten Manager of the Ceramic Materials and Technologies Area, Project Manager Cerámica Innova 4: From research to market
  • 7. 4th Technology-Business Networking Event HABITAT, CONSTRUCTION, ARCHITECTURE & CERAMICS DESCRIPTION OF THE PROJECT Action 2013 2014 Action Name of the action I II III IV I II III IV I number A. Preparatory actions A1. State of the art in ceramic waste management at national & A.1 European level A2. Determination of technical and environmental key parameters A.2 of existing products for urban paving B. Implementation actions B1. Characterization of ceramic and non ceramic residues B.1 B2. Body composition preparation process B.2 B3. Body and glaze compositions B.3 B4. Industrial trials B.4 B5. Technical and environmental assessment of the new product B.5 C. Monitoring of the impact of the project actions C1. Effectiveness of the Project actions C.1 C2. Assessment of the socio-economic impact of the project C.2 D. Communication and dissemination actions D1. Project website D.1 D2. Notice boards and layman´s report D.2 D3. Beyond the consortium D.3 E. Project management and monitoring of the project progress E1. Day-to-day project Ten E.1 Fco Javier Garcíamanagement E2. Networking with other projects E.2 Manager of the Ceramic Materials and Technologies Area, Project Manager E3. After-LIFE Communication Plan E.3 Organizers: Supporters: Cerámica Innova 4: From research to market 2015 II III 2016 IV I II III IV
  • 8. 4th Technology-Business Networking Event HABITAT, CONSTRUCTION, ARCHITECTURE & CERAMICS DESCRIPTION OF THE PROJECT PREPARATORY ACTIONS Actions A1 and A2 B1 Characterization of ceramic and non ceramic residues B2 Body composition preparation process B3 Body and glaze compositions Supporters: B4 Industrial trials B5 Technical and environmental assessment of the new product MONITORING OF THE IMPACT OF THE PROJECT ACTIONS Actions C1 and C2 PROJECT MANAGEMENT Actions E1 to E3 Organizers: IMPLEMENTATION ACTIONS Fco Javier García Ten Manager of the Ceramic Materials and Technologies Area, Project Manager DISSEMINATION ACTIONS Actions D1 to D3 Cerámica Innova 4: From research to market
  • 9. 4th Technology-Business Networking Event HABITAT, CONSTRUCTION, ARCHITECTURE & CERAMICS DESCRIPTION OF THE PROJECT Expected results: Organizers:  To demonstrate the feasibility of achieving zero-waste in ceramic tile manufacture.  Manufacturing the new tile will provide: Supporters:  65% saving in water consumption  30% saving in energy input  30% reduction in CO2 emissions  During the life span of the project: Fco Javier García Ten Manager  5%Ceramic Materials and Technologies Area, Project Manager of the reduction of annually generated waste  20% reduction in waste disposal at landfills Cerámica Innova 4: From research to market
  • 10. 4th Technology-Business Networking Event HABITAT, CONSTRUCTION, ARCHITECTURE & CERAMICS DESCRIPTION OF THE PROJECT Problems detected and obtained experience Organizers:  No problems have been detected (until now ..)  Time goes very fast Supporters: Fco Javier García Ten Manager of the Ceramic Materials and Technologies Area, Project Manager Cerámica Innova 4: From research to market
  • 11. 4th Technology-Business Networking Event HABITAT, CONSTRUCTION, ARCHITECTURE & CERAMICS DESCRIPTION OF THE PROJECT Other highlights: Organizers:  The first results about the project will be publish in QUALICER 2014. Comparative study of the bulk and surface properties of products used in urban paving (concrete, natural stone and porcelain tiles) Supporters: Fco Javier García Ten Manager of the Ceramic Materials and Technologies Area, Project Manager Cerámica Innova 4: From research to market
  • 12. 4th Technology-Business Networking Event HABITAT, CONSTRUCTION, ARCHITECTURE & CERAMICS Organizers: Supporters: Fco Javier García Ten Manager of the Ceramic Materials and Technologies Area, Project Manager Cerámica Innova 4: From research to market