Implementing Best Maintenance Practices                             With Maximo                             Rama Raju     ...
What Maintenance team Needs ?         •       Visibility of Activities.         •       Equipment Performance Analysis.   ...
Integrated Assets, Work, Inventory and Purchasing Drive Efficiency Improvements                                      Selec...
Right Maintenance Practices                                                                  Work Requests              As...
Three Generations of Maintenance ManagementCopy Right @ Envision 2011                    5
TechniquesCopy Right @ Envision 2011   6
Third Generation Failure PatternsCopy Right @ Envision 2011                7
Birth of Reliability Centered MaintenanceCopy Right @ Envision 2011                    8
RCM – The Seven Basic QuestionsCopy Right @ Envision 2011           9
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RCM –Maintenance StrategiesCopy Right @ Envision 2011      16
PDM – Predictive MaintenanceCopy Right @ Envision 2011         17
Bathtub Curve – Machine Life CycleCopy Right @ Envision 2011             18
Random Failure – Potential Failure CurveCopy Right @ Envision 2011                     19
FMECA – Failure Mode, Effect, Cause AnalysisCopy Right @ Envision 2011                      20
Maximo – Failure Cause/Problem/Cause/RemedyCopy Right @ Envision 2011                     21
Total Productivity MaintenanceCopy Right @ Envision 2011         22
Copy Right @ Envision 2011   23
Benchmarks and MetricsCopy Right @ Envision 2011   24
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Envision – Maximo Practice        Working Experience across Various Version of Maximo and Industry solutions        Larges...
Maximo capabilities. - Customization.               •      Strong understanding of Maximo Architecture               •    ...
Envision – Maximo Practice              Working Experience across Various Version of Maximo and Industry solutions        ...
Our Engagement Model               •      New Implementations.                    •   Implementation Audit.               ...
Envision Customers in Middle East - MaximoCopy Right @ Envision 2011                       32
Envision – Esteemed CustomersCopy Right @ Envision 2011              33
About Envision            • System Integrator and Solution Provider            • Strong Competency on in IBM, SAP, Oracle,...
Envision’ s Competency Portfolio          Enterprise Resource Planning                         Enterprise Asset Management...
Envision Solution Delivery Model                                                           Product Competency             ...
Why Envision ?                             • Cost Effective              Solutions      • Quick turn around time          ...
Envision – Global Locations                                        Envision Enterprise Solutions Pvt Ltd.                 ...
Copy Right @ Envision 2011   39
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Envision best practices_maximo_dec12_me

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This presentation Outlines the best maintenance practices and how they can be implemented with Maximo

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Envision best practices_maximo_dec12_me

  1. 1. Implementing Best Maintenance Practices With Maximo Rama Raju CEO Envision Middle East Solutions FZ LLC G01, Bld 9, Dubai Internet city Dubai, UAE E: ramaraju@envisionesl.com M: +971 55 5241329Copy Right @ Envision 2011 1
  2. 2. What Maintenance team Needs ? • Visibility of Activities. • Equipment Performance Analysis. • Better Control on Tasks and Human Resources. • Costing and Spending analysis. • Safety and Audit Compliance. • Reliability Centered Maintenance management.Copy Right @ Envision 2011 2
  3. 3. Integrated Assets, Work, Inventory and Purchasing Drive Efficiency Improvements Select work Resource orders for Level in MS Assets scheduling Project Maintenance Requirements Work Scheduled Dates Orders Material Demand Perform Maintenance Inventory Reorder Policies Assignments Material PO e-Commerce Issues or Fax Select workAssign workorders orders forusing MAXIMO Assignment MaterialAssignment Manager Supplier Receipt Ship MaterialCopy Right @ Envision 2011 3
  4. 4. Right Maintenance Practices Work Requests Assets •Equipment •Locations Preventive Maintenance •Routes Triggered by •Time •Meter •Condition •Predictive Maintenance Preventive Maintenance Integration Work Orders Job Plans Inspection Work Orders •What to do Unplanned Work Orders •Resources requiredCopy Right @ Envision 2011 4
  5. 5. Three Generations of Maintenance ManagementCopy Right @ Envision 2011 5
  6. 6. TechniquesCopy Right @ Envision 2011 6
  7. 7. Third Generation Failure PatternsCopy Right @ Envision 2011 7
  8. 8. Birth of Reliability Centered MaintenanceCopy Right @ Envision 2011 8
  9. 9. RCM – The Seven Basic QuestionsCopy Right @ Envision 2011 9
  10. 10. Copy Right @ Envision 2011 10
  11. 11. Copy Right @ Envision 2011 11
  12. 12. Copy Right @ Envision 2011 12
  13. 13. Copy Right @ Envision 2011 13
  14. 14. Copy Right @ Envision 2011 14
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  16. 16. RCM –Maintenance StrategiesCopy Right @ Envision 2011 16
  17. 17. PDM – Predictive MaintenanceCopy Right @ Envision 2011 17
  18. 18. Bathtub Curve – Machine Life CycleCopy Right @ Envision 2011 18
  19. 19. Random Failure – Potential Failure CurveCopy Right @ Envision 2011 19
  20. 20. FMECA – Failure Mode, Effect, Cause AnalysisCopy Right @ Envision 2011 20
  21. 21. Maximo – Failure Cause/Problem/Cause/RemedyCopy Right @ Envision 2011 21
  22. 22. Total Productivity MaintenanceCopy Right @ Envision 2011 22
  23. 23. Copy Right @ Envision 2011 23
  24. 24. Benchmarks and MetricsCopy Right @ Envision 2011 24
  25. 25. Copy Right @ Envision 2011 25
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  28. 28. Envision – Maximo Practice Working Experience across Various Version of Maximo and Industry solutions Largest team of Maximo Competency with 82 People and 29 Certified. Working Experience in Various Industry Verticals. Maximo Versions Maximo Integrations Industry Verticals • Maximo 4.1 • Maximo 5.1 & 5.2 • Maximo Integration • Oil & Gas • Maximo 6.1 & 6.2 Frame Work. • Telecom. • Maximo 7.1 and 7.5 • JD Edwards. • Power Generation & • Maximo Service • Baan ERP. Utilities. Provider. • Oracle Financials. • Air Port & Sea Ports • Maximo • SAP R3 • Facilities & Infrastructure. Transportation. • MS Great Plains. • Transportation. • Maximo Life Sciences. • SCADA & DCS. • Life Sciences. • Maximo Mobile. • GIS. • Retail. • Maximo SAP Adapter. • RFID & Bar Code. • Health Care • Maximo ESRI • Manufacturing Integration.Copy Right @ Envision 2011 28
  29. 29. Maximo capabilities. - Customization. • Strong understanding of Maximo Architecture • Understanding with Maximo Data Base. • Understanding on Maximo control Center. • Understanding on Work flow process. • Understanding JSP, RMI, Serve lets, XML Implementing Mandatory fields. • Designing the work flows as per Org control systems • Managing editable and non editable fields in workflow • Validating Maximo data flow as per audit system • Department wise, division wise information access • Maximo Migration Manager. • Maximo Condition expression Manager. • MBO class extensions.Copy Right @ Envision 2011 29
  30. 30. Envision – Maximo Practice Working Experience across Various Version of Maximo and Industry solutions – Maintenance Practice Audit. – Best Maintenance Practice Definition. – Asset Codification, Item Catalog Definitions. • Maximo Development and implementation: – New Maximo Implementation 6.X/7.X – Up gradation of Maximo from 4.X >5.X >6.X > 7.X – Enhancements, Business Process Optimization of Existing Maximo Environment. – Report Development on Actuate, Birt – New work flow Development. – Data Cleansing related enhancements. – Turnkey implementation. – Custom Application Development • Maximo Integration. – Integration with Standard ERP ( SAP/ORACLE Financials/BAAN/SUN Financials) – Integration with SCADA/DCS/PLC or Discreet Devices. – Integration with GIS. – Deployment of Mobile Hand held, RFID Solutions.Copy Right @ Envision 2011 30
  31. 31. Our Engagement Model • New Implementations. • Implementation Audit. • Best practice Implementation. • Data Adequacy and Process • Asset/Item Codifications compliance • Functional Consultancy • Work Flow implementations. • Customisations and configurations • New Development and • Report Development. customisations • Integrations • New Sites/Organisation Roll outs • ERP. • Integrations with External Systems. • SCADA • End user Training. • SOA & Web Services Integrations. • On Site Support. • .ERP • Application Support. • SAP • Oracle E Biz Suite • User Administration • JD Edwards. • Performance Management. • MS Dynamics • Back Up and Restore • BAAN ERP • Sun Financials • End user support • Integration with condition Monitoring • SCADA • DCS • RTU • BMS • Condition MonitoringCopy Right @ Envision 2011 31
  32. 32. Envision Customers in Middle East - MaximoCopy Right @ Envision 2011 32
  33. 33. Envision – Esteemed CustomersCopy Right @ Envision 2011 33
  34. 34. About Envision • System Integrator and Solution Provider • Strong Competency on in IBM, SAP, Oracle, Microsoft Product Portfolio. • Strong Internal Team with Product and Solution Development, Deployment and Support Capability. • Team of 180 People with Industry experts and consulting Team. • Customer Base Spread over India, Asia Pacific, Middle East Regions. • Customers in various Industry Verticals Engagement model Industry Verticals • Business Process Re Engineering. • Sea Ports, Airports. Logistics, Transportation • Change Management. • Oil & gas, Telecom • Product/Solution Deployment. • Power Generation & Utilities. • Post Implementation Support. • Construction & Engineering • System and Application Integration. • Infrastructure & Facilities. • Data Migration & Consolidation. • Manufacturing. • Business Intelligence and Reporting. • Retail & Health care. • Mobile and RFID Integration. • Banking, Finance, Insurance. 7 Years 4 Years 3 Years 1 Year Development Center Solutions & Delivery Solutions & Delivery Serving Limited Accounts 46 Large Customers. 19 Large Customers. 11 Large Customers. 2 Large Customers. 11 Industry Verticals 7 Industry Verticals 5 Industry Verticals 2 Industry VerticalsCopy Right @ Envision 2011 34
  35. 35. Envision’ s Competency Portfolio Enterprise Resource Planning Enterprise Asset Management We provide enterprise asset Management Envision provides an end to end integrated solutions for Oil & gas, Transportation, ERP solutions which helps organizations to facilities, Telecom and Manufacturing. manage internal and external resources. Some of our competencies are: Some of our competencies are: • Tivoli Maximo. • SAP Business One. • SAP Plant Maintenance. • SAP All in One. • Tivoli Asset Management for IT Products and Solutions Offshore Development & Support Services Envision Built advanced products for various We provide offshore development services for Industries. Product owners, clients and system • iPortman Ports Automation Solution Integrators across the globe. • iPortman-TOS Container Handling Solution • Application Development. • M360 – Enterprise Mobility Plot form • Product Life Cycle Management. • E360 – Enterprise Solutions frame work. • Technology Migration of Legacy applications. • iARMS- Integration Solution for Automation. • Consulting and System Integration services. • Proven Technology frame works. • Pre and Post Implementation application support. • JAVA • Microsoft .NetCopy Right @ Envision 2011 35
  36. 36. Envision Solution Delivery Model Product Competency ERP EAM CRM SAP IBM MAXIMO MS CRM DYNAMICS TSRM 7 TAMIT AXAPTA SAP PM ORACLE EAM DW ETL BI & Analytics Infosphere, Informatica Cognos Cognos Business Objects Enterprise Application Integration Portals Websphere Weblogic Jboss ESB MQ BizTalk Enterprise Mobility Emerging Technologies Mobile Applications RFID Barcode SCADA DCS INDUSTRIES Energy Utilities Transportation Logistics Telecom Manufacturing Facilities Health care BFSI Deep industry experience Business process excellence, Deep industry experience, Engage across lifecycleCopy Right @ Envision 2011 36
  37. 37. Why Envision ? • Cost Effective Solutions • Quick turn around time • Increased efficiency • Ability to envisage large complex solutions and implement end to end. • Extensive knowledge in end to end requirements, Data model, Business Capability Processes. • Envision has strong Domain experience. • Flexible, responsive, Task Oriented approach. • Extensive Knowledge transfer and Collaborative approach. Flexibility • Client centric approach, Just Focused Delivery. • PAN India Presence. • Flexible implementation plan to roll out. Return on • Mix of Onshore and offshore delivery model for maximizing return on Investment. investment • Long term partner for IT Infrastructure solutions. 37Copy Right @ Envision 2011 37
  38. 38. Envision – Global Locations Envision Enterprise Solutions Pvt Ltd. 308,TOPAZ, AMRUTHA HILLS, Punjagutta, Hyderabad, INDIA 500082. Phone : 91 40 65343853 Fax: +91 40 40130892 Hyderabad . Gurgaon . Mumbai . Bangalore Envision Middle East Solutions FZ- LLC. PO BOX # 500415, G23, Building 9, Dubai Internet city, Dubai, UAE. Ph: +971 4 4456970 Fax: +971 4 4456971 Envision Enterprise Solutions Asia Pacific Pte Ltd 15 Enggor Street,#08-04, Realty Centre, Singapore 079716. Ph: +65 62950102 Fax: +65 62955059 Envision Enterprise Solutions America Inc. 48E Reading Road, Edison , NJ-08817 USA.Copy Right @ Envision 2011 38
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