SIPAL Automotive

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SIPAL has been a leader in the Automotive sector since the early ‘eighties, the period in which through the initial activities developed for clients such as FIAT AUTO and ALFA ROMEO, the company developed its specialization in preparing technical support documentation for automobiles, heavy goods vehicles, special vehicles and motor vehicles in general.

SIPAL has also worked closely with ASTRA VEICOLI INDUSTRIALI providing Product Support services for both civil and military vehicles, thanks to its particular experience in the military field, which demands specific security clearance in terms of both human resources and the areas where these activities are conducted.

Alongside the more traditional activities such as producing Use and Maintenance Manuals, Repair Manuals, Illustrated Parts Catalogues and Technical translation/interpreting, over the years SIPAL has also won a leading position in the use of advanced technology for developing Digital Publications, Interactive Publications (IEMT) and integrated software solutions for managing and using technical manuals.

Since 2007, SIPAL has been working, with excellent results, with a team of mechanical engineers in the field of ILS design specifically for the Automotive sector: FMEA/FMECA analysis for engines, gearboxes and transmissions (power train).


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SIPAL Automotive

  1. 1. Manufacturing Engineering Body Welding Branch 17/01/2013
  2. 2. MANUFACTURING ENGINEERING – BODY WELDING BRANCH ACTIVITIES PRELIMINARY DESIGN     Process analysis and Simulation Feasibility studies Lay-out definition Timing analysis and method definition WELDING SYSTEMS        Automatic welding lines Manual welding lines Geometry fixture and tools Stand-alone manual tools Handling gripper / Geometry gripper Element control gauges / Equipment control Measuring machine supports ACTIVITY AFTER DESIGN  On-Site support  Production start-up assistance  Problem solving
  3. 3. BMW E-92 FKL-FL - HOOD LINE LAY-OUT DEFINITION AND ROBOT’S ROLLER-HEMMING FIXTURE DESIGN
  4. 4. BMW E-92 FKL-FL - HOOD LINE DESIGN DESIGNING, SIZING AND STRUCTURAL VERIFICATION
  5. 5. TOFAS 263 NEW DOBLÒ – BODY SIDE LINE MANUAL AND AUTOMATIC FIXTURE DESIGN FOR BODY SIDE WELDING LINE
  6. 6. FIAT 312 CONVERTIBILE – TAILGATE LINE ROBOT ROLLER-HEMMING AND FIXTURE DESIGN
  7. 7. FIAT 312 CONVERTIBILE – BODY SIDE LINE GEOMETRY GRIPPER DESIGN
  8. 8. FIAT 844/940 – DOOR LINE LASER WELDING FIXTURE DESIGN FOR DOOR WELDING LINE
  9. 9. FIASA 326/327 – TAILGATE & HOOD LINE MANUAL AND AUTOMATIC FIXTURE DESIGN FOR TAILGATE & HOOD WELDING LINE
  10. 10. GM GAMMA/DELTA – DOOR LINE MANUAL AND AUTOMATIC FIXTURE DESIGN FOR DOOR WELDING LINE
  11. 11. GM PRISMA – BODY SIDE LINE OPEN-GATE TOOL DESIGN
  12. 12. FIAT 139 – HOOD LINE MANUAL AND AUTOMATIC FIXTURE DESIGN FOR HOOD WELDING LINE
  13. 13. FIAT 139 – TAILGATE LINE MANUAL AND AUTOMATIC FIXTURE DESIGN FOR TAILGATE WELDING LINE
  14. 14. FIAT 330 – FRONT FRAME LINE MANUAL AND AUTOMATIC FIXTURE DESIGN FOR ASSEMBLY AND WELDING FRONT FRAME
  15. 15. FIAT 330 – FRONT & REAR FLOOR LINE MANUAL FIXTURE DESIGN FOR FRONT & REAR FLOOR WELDING LINE
  16. 16. FIAT 330 – HANDLING SYSTEM 3D DESIGN OF SKILLET HANDLING DEVICE AND 3D LAY-OUT OF THE CONVEYER LINE
  17. 17. FIAT 330 – DOOR HINGE INSTALLATION DESIGN MANUAL TOOL FOR DOOR HINGE INSTALLATION
  18. 18. MASERATI M156/M157 – FRAMING STATION AUTOMATIC FIXTURE DESIGN FOR FRAME WELDING LINE
  19. 19. MASERATI, FERRARI, ROLLS-ROYCE, BMW MANUAL TOOLS MANUAL FIXTURE DESIGN FOR ASSEMBLY AND WELDING OF FRAME, REAR FENDER
  20. 20. FORD CD391 – UNDERBODY LINE RETOOLING AUTOMATIC FIXTURE DESIGN FOR UNDERBODY WELDING LINE
  21. 21. IVECO DAILY M.Y. 2011 – DOOR RING AUTOMATIC FIXTURE DESIGN FOR DOOR RING WELDING LINE
  22. 22. IVECO DAILY M.Y. 2014 – UNDERBODY LINE AUTOMATIC FIXTURE DESIGN FOR UNDERBODY WELDING LINE
  23. 23. BMW F-45 – TAILGATE LINE AUTOMATIC FIXTURE DESIGN FOR TAILGATE WELDING LINE

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