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Pulse Energy Webinar:

5 Common Energy
Wasters in HVAC Systems




                          1
3 Things You Want to Know About This Presentation

• The presentation will be 45-60
  minutes, including Q&A
• You can sand your questions to
  us via the GoToWebinar control
  panel at any time
• We are recording the webinar




                                               2
Agenda
• Intro
• 5 Common Energy Wasters
  •   Bad marriage of pneumatic and electronic control
  •   Inappropriate temperatures in HW loops
  •   Duct leakage
  •   Simultaneous heating & cooling
  •   Forgotten overrides
• Quick overview of Pulse
• Q&A



                                                         3
Intro: James Smith
• 18 years experience as a factory trained controls
  technician
• Installed and serviced HVAC automation systems
  for Siemens Building Technologies and Johnson
  Controls in office towers, universities and
  hospitals
• Presenting 5 common issues which lead to
  energy waste



                                                      4
#1: Pairing Pneumatic & Electronic Control

• Problem: DDC computer may not accurately
  reflect the device position in the field




                                             5
#1: Pairing Pneumatic & Electronic Control

• Problem: DDC computer may not accurately
  reflect device position in the field




                                             6
#1: Pairing Pneumatic & Electronic Control

• Problem: DDC computer may not accurately
  reflect device position in the field
                                 0 – 5 VDC




    0 – 100% Open




                                             7
#1: Pairing Pneumatic & Electronic Control

• Problem: DDC computer may not accurately
  reflect device position in the field
                                   0 – 5 VDC




    0 – 100% Open




                    • Reliable
                    • Repeatable


                                               8
#1: Pairing Pneumatic & Electronic Control

• Problem: DDC computer may not accurately
  reflect device position in the field




    0 – 100% Open




                                             9
#1: Pairing Pneumatic & Electronic Control

• Large stock of pneumatic devices




    0 – 100% Open




                                             10
#1: Pairing Pneumatic & Electronic Control

• Problem: DDC computer may not accurately
  reflect device position in the field
                                 0 – 5 VDC




                                 0 – 20 PSI




    0 – 100% Open




                    3 – 8 PSI



                                              11
#1: Pairing Pneumatic & Electronic Control

• Problem: DDC computer may not accurately
  reflect device position in the field
                                 0 – 5 VDC




                                 4 – 9 PSI




    0 – 100% Open




                    3 – 8 PSI



                                             12
#1: Pairing Pneumatic & Electronic Control

• Problem: DDC computer may not accurately
  reflect device position in the field
                                 0 – 5 VDC




                                 4 – 9 PSI




    0 – 100% Open




                    3 – 8 PSI



                                             13
#1: Pairing Pneumatic & Electronic Control

• Problem: DDC computer may not accurately
  reflect device position in the field
                                 0 – 5 VDC




                                 0 – 20 PSI




    0 – 100% Open




                    3 – 8 PSI



                                              14
#1: Pairing Pneumatic & Electronic Control

• Problem: DDC computer may not accurately
  reflect device position in the field
                                            0 – 5 VDC




                                            0 – 20 PSI




    0 – 100% Open




                                4 – 9 PSI
                    3 – 8 PSI                20 PSI



                                                         15
#1: Pairing Pneumatic & Electronic Control

• One way to identify this problem: look for
  unbelievable temperatures
                                            0 – 5 VDC




                                            0 – 20 PSI




    0 – 100% Open




                                4 – 9 PSI
                    3 – 8 PSI                20 PSI



                                                         16
#1: Pairing Pneumatic & Electronic Control

• Possible solutions:
  • schedule both trades to work together
  • cross train




                                             17
#2: Heating Water Loop Temperature

• Problem: inappropriate water temperatures for
  terminal units




                                                  18
#2: Heating Water Loop Temperature

            • Most Boilers
            • Consider manufacturers limits
            • Consider terminal units




                                              19
#2: Heating Water Loop Temperature

            • Local set point




                                     20
#2: Heating Water Loop Temperature

       • Reset based on external variable




                                            21
#2: Heating Water Loop Temperature

       • Reset based on external variable
       • Possible to use Valve positions




                                            22
#2: Heating Water Loop Temperature

       • Within the mfg limits for the boiler




                                                23
#2: Heating Water Loop Temperature
    Primary Loop      Secondary Loop




• Radiant Panels



                                       24
#2: Heating Water Loop Temperature
     Primary Loop            Secondary Loop




• Secondary Loop control
• Reduces losses on low demand
• Allows for set points that reflect the end devices
                                                       25
#2: Heating Water Loop Temperature
    Primary Loop           Secondary Loop




• Radiant Panels typically require
      175 to 185 deg F water (79 - 85 deg C)


                                               26
#2: Heating Water Loop Temperature




                                     27
#2: Heating Water Loop Temperature




                                     28
#2: Heating Water Loop Temperature




                                     29
#2: Heating Water Loop Temperature




                                     30
#2: Heating Water Loop Temperature




• Loop is reset based on outdoor temperature
• Loop is running at 60 deg C (20 less than typical)
• Even primary water is too cool for radiant panels
                                                       31
#2: Heating Water Loop Temperature




• Loop is reset based on outdoor temperature
• Loop is running at 60 deg C (20 less than typical)
• Even primary water is too cool for radiant panels
                                                       32
#2: Heating Water Loop Temperature

• Possible solutions:
  • Read manufacturers literature on acceptable
    operating temperatures for your terminal units
  • Set up reset schedules based on these limits
  • If you have radiant panels – run them hot




                                                     33
#3: Duct leakage

• Problem: conditioned air leaking out of ducts




                                                  34
#3: Duct leakage

• Indicator is ceiling space or return air path cooler
  than the spaces served
• Seals fail over time
• Tenant retrofits do not always complete this detail




                                                         35
#3: Duct leakage

•   Seems harder to justify
•   Definitely harder to quantify
•   Absolutely wasted energy
•   Protect your energy source
•   Think of your conditioned air as energy
•   Night job resealing ductwork




                                              36
#4: Simultaneous Heating & Cooling

• Problem: poor sequencing
• Correct sequencing of heating & cooling is critical
• For high humidity control, enthalpy must be a
   factor in your free cooling calculation
  • Delays in switching off consume excess
     mechanical cooling
  • Delays in switching on fail to take advantage of
     available free cooling


                                                        37
#4: Simultaneous Heating & Cooling

• Mixed Air Temp set points
  • Difficult to set correctly
  • Invite operator intervention
  • Require tuning
  • Add a layer of complication
  • Get rid of them. Sequence your mixing
    dampers directly with your heating and cooling



                                                     38
#4: Simultaneous Heating & Cooling

• Hot and Cold Deck setpoints
  • Use zone demand to calculate
  • Create “just enough” heating or cooling to
    satisfy your highest demand zone
• This applies to resetting your static pressure




                                                   39
#5: Forgotten overrides

• For all sorts of good reasons operators override
  devices temporarily.
• Too often, when the need has passed, the
  override is long forgotten.

• When it is an entire system left running the cost
  can add up quickly.



                                                      40
#5: Forgotten overrides




                          41
#5: Forgotten overrides




                          42
#5: Forgotten overrides




                          43
#5: Forgotten overrides




                          44
#5: Forgotten overrides

• When you have an energy monitoring system
  you can see the results of what you do.
• Alerts can notify you when demand exceeds
  predictions by a defined threshold.




                                              45
Pulse EMS: Occupant Engagement




                                 46
Measuring and Reporting Energy Savings
Pulse EMS: Understanding Your Building




                                         48
Pulse EMS: Understanding Your Building




                                         49
Questions?




             50
Thank you!
•Additional questions? Contact Pulse Energy
  •1-877-331-0530
  •info@pulseenergy.com
  •http://www.pulseenergy.com/company/contact
•More energy management best practices
  •On-demand webinars:
  http://www.pulseenergy.com/resources/energy-
  management-webinars/
  •Pulse blog: http://blog.pulseenergy.com/

                                                 51

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Pulse webinar, 5 HVAC Energy Wasters

  • 1. Pulse Energy Webinar: 5 Common Energy Wasters in HVAC Systems 1
  • 2. 3 Things You Want to Know About This Presentation • The presentation will be 45-60 minutes, including Q&A • You can sand your questions to us via the GoToWebinar control panel at any time • We are recording the webinar 2
  • 3. Agenda • Intro • 5 Common Energy Wasters • Bad marriage of pneumatic and electronic control • Inappropriate temperatures in HW loops • Duct leakage • Simultaneous heating & cooling • Forgotten overrides • Quick overview of Pulse • Q&A 3
  • 4. Intro: James Smith • 18 years experience as a factory trained controls technician • Installed and serviced HVAC automation systems for Siemens Building Technologies and Johnson Controls in office towers, universities and hospitals • Presenting 5 common issues which lead to energy waste 4
  • 5. #1: Pairing Pneumatic & Electronic Control • Problem: DDC computer may not accurately reflect the device position in the field 5
  • 6. #1: Pairing Pneumatic & Electronic Control • Problem: DDC computer may not accurately reflect device position in the field 6
  • 7. #1: Pairing Pneumatic & Electronic Control • Problem: DDC computer may not accurately reflect device position in the field 0 – 5 VDC 0 – 100% Open 7
  • 8. #1: Pairing Pneumatic & Electronic Control • Problem: DDC computer may not accurately reflect device position in the field 0 – 5 VDC 0 – 100% Open • Reliable • Repeatable 8
  • 9. #1: Pairing Pneumatic & Electronic Control • Problem: DDC computer may not accurately reflect device position in the field 0 – 100% Open 9
  • 10. #1: Pairing Pneumatic & Electronic Control • Large stock of pneumatic devices 0 – 100% Open 10
  • 11. #1: Pairing Pneumatic & Electronic Control • Problem: DDC computer may not accurately reflect device position in the field 0 – 5 VDC 0 – 20 PSI 0 – 100% Open 3 – 8 PSI 11
  • 12. #1: Pairing Pneumatic & Electronic Control • Problem: DDC computer may not accurately reflect device position in the field 0 – 5 VDC 4 – 9 PSI 0 – 100% Open 3 – 8 PSI 12
  • 13. #1: Pairing Pneumatic & Electronic Control • Problem: DDC computer may not accurately reflect device position in the field 0 – 5 VDC 4 – 9 PSI 0 – 100% Open 3 – 8 PSI 13
  • 14. #1: Pairing Pneumatic & Electronic Control • Problem: DDC computer may not accurately reflect device position in the field 0 – 5 VDC 0 – 20 PSI 0 – 100% Open 3 – 8 PSI 14
  • 15. #1: Pairing Pneumatic & Electronic Control • Problem: DDC computer may not accurately reflect device position in the field 0 – 5 VDC 0 – 20 PSI 0 – 100% Open 4 – 9 PSI 3 – 8 PSI 20 PSI 15
  • 16. #1: Pairing Pneumatic & Electronic Control • One way to identify this problem: look for unbelievable temperatures 0 – 5 VDC 0 – 20 PSI 0 – 100% Open 4 – 9 PSI 3 – 8 PSI 20 PSI 16
  • 17. #1: Pairing Pneumatic & Electronic Control • Possible solutions: • schedule both trades to work together • cross train 17
  • 18. #2: Heating Water Loop Temperature • Problem: inappropriate water temperatures for terminal units 18
  • 19. #2: Heating Water Loop Temperature • Most Boilers • Consider manufacturers limits • Consider terminal units 19
  • 20. #2: Heating Water Loop Temperature • Local set point 20
  • 21. #2: Heating Water Loop Temperature • Reset based on external variable 21
  • 22. #2: Heating Water Loop Temperature • Reset based on external variable • Possible to use Valve positions 22
  • 23. #2: Heating Water Loop Temperature • Within the mfg limits for the boiler 23
  • 24. #2: Heating Water Loop Temperature Primary Loop Secondary Loop • Radiant Panels 24
  • 25. #2: Heating Water Loop Temperature Primary Loop Secondary Loop • Secondary Loop control • Reduces losses on low demand • Allows for set points that reflect the end devices 25
  • 26. #2: Heating Water Loop Temperature Primary Loop Secondary Loop • Radiant Panels typically require 175 to 185 deg F water (79 - 85 deg C) 26
  • 27. #2: Heating Water Loop Temperature 27
  • 28. #2: Heating Water Loop Temperature 28
  • 29. #2: Heating Water Loop Temperature 29
  • 30. #2: Heating Water Loop Temperature 30
  • 31. #2: Heating Water Loop Temperature • Loop is reset based on outdoor temperature • Loop is running at 60 deg C (20 less than typical) • Even primary water is too cool for radiant panels 31
  • 32. #2: Heating Water Loop Temperature • Loop is reset based on outdoor temperature • Loop is running at 60 deg C (20 less than typical) • Even primary water is too cool for radiant panels 32
  • 33. #2: Heating Water Loop Temperature • Possible solutions: • Read manufacturers literature on acceptable operating temperatures for your terminal units • Set up reset schedules based on these limits • If you have radiant panels – run them hot 33
  • 34. #3: Duct leakage • Problem: conditioned air leaking out of ducts 34
  • 35. #3: Duct leakage • Indicator is ceiling space or return air path cooler than the spaces served • Seals fail over time • Tenant retrofits do not always complete this detail 35
  • 36. #3: Duct leakage • Seems harder to justify • Definitely harder to quantify • Absolutely wasted energy • Protect your energy source • Think of your conditioned air as energy • Night job resealing ductwork 36
  • 37. #4: Simultaneous Heating & Cooling • Problem: poor sequencing • Correct sequencing of heating & cooling is critical • For high humidity control, enthalpy must be a factor in your free cooling calculation • Delays in switching off consume excess mechanical cooling • Delays in switching on fail to take advantage of available free cooling 37
  • 38. #4: Simultaneous Heating & Cooling • Mixed Air Temp set points • Difficult to set correctly • Invite operator intervention • Require tuning • Add a layer of complication • Get rid of them. Sequence your mixing dampers directly with your heating and cooling 38
  • 39. #4: Simultaneous Heating & Cooling • Hot and Cold Deck setpoints • Use zone demand to calculate • Create “just enough” heating or cooling to satisfy your highest demand zone • This applies to resetting your static pressure 39
  • 40. #5: Forgotten overrides • For all sorts of good reasons operators override devices temporarily. • Too often, when the need has passed, the override is long forgotten. • When it is an entire system left running the cost can add up quickly. 40
  • 45. #5: Forgotten overrides • When you have an energy monitoring system you can see the results of what you do. • Alerts can notify you when demand exceeds predictions by a defined threshold. 45
  • 46. Pulse EMS: Occupant Engagement 46
  • 47. Measuring and Reporting Energy Savings
  • 48. Pulse EMS: Understanding Your Building 48
  • 49. Pulse EMS: Understanding Your Building 49
  • 51. Thank you! •Additional questions? Contact Pulse Energy •1-877-331-0530 •info@pulseenergy.com •http://www.pulseenergy.com/company/contact •More energy management best practices •On-demand webinars: http://www.pulseenergy.com/resources/energy- management-webinars/ •Pulse blog: http://blog.pulseenergy.com/ 51