Machine Converting Waste Plastics into Oil
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Machine Converting Waste Plastics into Oil

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Homogenization of waste plastic is the method to restore to oil heating and ...

Homogenization of waste plastic is the method to restore to oil heating and
dismantling used plastics through reverse process of producing plastic products in
Petro-chemistry industry.
Thermal decomposition with low temperature is endothermic reaction system
heating wastes indirectly with low temperature (350℃ ~ 450℃) under no oxygen or low
oxygen environment and forms unstable radicals with weak linked part being
cut first and similar linkage systems being combined randomly and cut.
It consists mainly of radical reactions. Cut-off situation of combination happens
successively with energy being transferred into combined structure of organic matter
through continuous reactions, changes to substance with tiny molecular weight and
through this process clean fuel with prominent value is created as environment-friendly
resource for less generation of contaminants.
【Plastics available for homogenization 】
Waste plastic, used rural vinyl (color, non color), waste synthetic
rubber, life style waste plastics such ramen & cookie bags, Styrofoam,
PP, PE, PET, PS, toys, plastic cases, etc.
PP.. Garbage bag, container to put small volume, cookie bag, CD Case, etc
PE.. Vinyl bag, medical product, cap of PET bottle, label and etc.
PS.. Cup Noodle Bowl, convenient store, lunch box, Styrofoam etc.

For more details please send email to adityadoclam@gmail.com

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Machine Converting Waste Plastics into Oil Machine Converting Waste Plastics into Oil Presentation Transcript

  • Machine Converting Waste Plastics into Oil ADITYA RECYCLING Bangalore www.adityahitechmachines.com
  • 1. Product overview 【 Homogenization of plastics 】 Homogenization of waste plastic is the method to restore to oil heating and dismantling used plastics through reverse process of producing plastic products in Petro-chemistry industry. Thermal decomposition with low temperature is endothermic reaction system heating wastes indirectly with low temperature (350℃ ~ 450℃) under no oxygen or low oxygen environment and forms unstable radicals with weak linked part being cut first and similar linkage systems being combined randomly and cut. It consists mainly of radical reactions. Cut-off situation of combination happens successively with energy being transferred into combined structure of organic matter through continuous reactions, changes to substance with tiny molecular weight and through this process clean fuel with prominent value is created as environment-friendly resource for less generation of contaminants. 【Plastics available for homogenization 】 Waste plastic, used rural vinyl (color, non color), waste synthetic rubber, life style waste plastics such ramen & cookie bags, Styrofoam, PP, PE, PET, PS, toys, plastic cases, etc. PP.. Garbage bag, container to put small volume, cookie bag, CD Case, etc PE.. Vinyl bag, medical product, cap of PET bottle, label and etc. PS.. Cup Noodle Bowl, convenient store, lunch box, Styrofoam etc. 【Types of plastics available for homogenization 】 Waste vinyl Waste Styrofoam Waste fishnet Living waste (plastic)
  • 1-2. Product overview Recycled oil extracting device from waste plastics happened in life environment and industrial fields Coal Ash WASTE PLASTIC PP , PE , PS , Rural waste vinyl (LDPE, HDPE) Solid fuel Waste plastic homogenizer Recycled oil
  • 2. Product features Main features Item Environment Homogenization efficiency Operability Detail This is an environment-friendly equipment not allowing Dioxin and emitting pollutions - Available up to Max. 95% depending on waste material form. - Economic excellence of 90% restoring rate of homogenization -Semi automatic operability except input of small wastes and remaining sand disposal -Easy maintenance and minimum labor & operation cost with simple equipment structure Handling leftover No needs of fracturing & selecting processes Thermal decomposition oil Possible to be used for self-fueled boiler & as Low Sulfur recycled oil which has the grade of recycled oil Decomposed gas Restored to energy being used as self-fuel of a homogenization equipment Remaining sands Occurs around 0.5% and used as a solid fuel or soil material Refining device Separate option
  • 3. Purpose of the product development 1. Public economization of energy & inspiration of Environmental Awareness (induction of Green Revolution from routine life) 2. Economization of energy, environmental preservation, improvements, improved urban beauty & life environment * Green Korea & Eco Friendly Environment by reduction of CO2 * Reduction of environmental contamination by routine life garbage (wastes) * Definite restoration system establishment of recycled products into recycled energy * Inspiration of public awareness about thorough garbage separation * Big scale reduction of social indirect costs * Energy conservation & economization of wastes handling cost 3. Accommodating public convenience * Establishing the system for consumer recycling & energy conservation 4. Induction for Green Transformation of other industry 5. characters * Possible to be commercialized in a short term respectively * Forms the basis to save energy through technology developments * Assures much higher economic efficiency and earlier distribution compared to other new recycled energy * Considerable effects of recycling as a clean treatment of wastes & a resource * Utilization as a direct energy resource on wastes * Solution on environmental problems of wastes which were threatening to human survival * Solution on handling problems of wastes of municipality & industry * Used as a clean fuel being produced with thermal decomposition of high polymer wastes like plastic & synthetic resin
  • 4. Product overview Product name ECP- 101 Handling capacity per day about 300~350Kg Weight about 2150kg Power AC380V/70A Batch input system Characteristic Visual check for oil is possible. It can be operated easily. In about 2 hour oil gets produced.
  • 5. Product functions Characteristics of small homogenization device for waste plastics 1.Lower price with compact size! -It is compact with simple design not necessary for complex mechanism like conventional equipment of cauldron type for homogenization -It has realized price competitiveness of the main body of homogenization device being compact type avoiding complex mechanism. 2. Semi automatic operation system! -Minimization of manual operation through semi automatic operation system. -Semi-Automatic control system with high technology is applied and higher safety is guaranteed simultaneously. 3. Continual input system -Minimization of Labor with automatic input system -Cost effective processing of mass amount of waste plastic without interrupt of machine 4. full electric system! -Application of energy saving type heater with high efficiency through thermal decomposition heat source, not through combustion burner. -Realization of full electric system through electric power integration as an energy source of homogenization device. 5. Lower running cost! -Use of electricity of the main body of homogenization device is for heat source & control with lower running cost. -Considerable economization of labor cost through minimum necessary manual operation. 6.safety! -Use of electric heater which facilities temperature control as a heat source to make gas not using fire. -There is no harmful gas with main materials of 3P(PE, PP, PS). -Not homogenized gas is burned out and becomes an odorless gas. 7. Atmospheric Environment Conservation effect! -Reduction effect of CO2 -In case of simple incineration process for 1kg of plastics ………….around 3kg of CO2 is generated. -In case of processing with homogenizer by Motion Korea for 1kg of plastics … around 0.38kg of CO2 is generated ▶ reduction effect of around 87% of CO2.
  • 6. Economic effects of homogenization (recycled oil) industry £ £ £ £ £ Wastes Homogenization industry is a development biz of environmental industry & recycling energy and biz of regeneration of resources It is a biz to create values for environment preservation (reduction of CO2) Homogenization industry enables economization of social indirect costs through processing of plastic wastes (costs for incineration & burial) In case of Korea which imports total volume of oil, it keeps casting energy of high quality amounting to 433.8 billion wons a year paying high expense and causing environmental pollution. Yearly energy restoring amount reaches up to 433.8 billion wons through restoring of recycled oil on plastic wastes. simulation basis Relevant Plastic wastes volume per year for homogenization: 1,300,000 tons (based on 2005) Possible ratio for recycling with incineration & burial : 50% Expected oil Restoration rate out of possible recycling volume : 75% Simulation basis: 1,300,000 tons x 50% x 75% x 900,000/ton = 433,800 Million wons
  • 7. Enviromental improvement & energy saving ▶ recognition on importance of environment ▶ Actualization and stabilization of garbage seperation ▶ Maximization of importance & efficiency on energy saving ▶ Friendly effect about regional landfill or incineration area ▶ Clean visual effect on related landfill or incineration area ▶ Supply of boiler facility & oil to the elderly living alone & child householder. ▶ Reduction of energy billsthrough self-sufficiency of regional boiler facility vProduction detail : 1. recycled oil: 1Kg kerosene.diesel) 2. hard oil: 10%(gasoline, Nafta) 3. gas oil : 83.75% (gas oil , 4. heavy oil : 6.25% v Use of recycled oil : fuel for boiler,fuel for ship, heavy machinery, Agricultural machinery & etc. 【Available plastics for homogenization】 PP.. Trash bag, continer to put small volume, cookie bag, CD case & etc. PE.. Vinyl bag, medical products, cap of PET bottle, label & etc. PS.. Cup ramen bowl, lunch box of convenience store, styrofoam & etc. 【Reduction effect of CO2 !】 -In case of simple process for 1kg of plastics ………….around 3kg of CO2 is generated. -In case of processing with this machine for 1kg of plastics … around 0.38kg of CO2 is generated ▶ Reduction effect of around 87% of CO2 can be realized while processing plastics using waste plastic homogenizer.
  • 8. Executive Summary In the 1990’s researches on technology of heat decomposition were actively started as an alternative for environment-friendly processing technology of waste plastics to minimize environmental pollution problems such as harmful gas after incineration process and remaining substances along with the aspect to restore energy. Especially, the problem of economy which was been a major issue in commercializing homogenization technology of waste plastics has been improved to certain extent for recent international oil price hike and thus, it is becoming a big interest again as a technology for new energy recycling. Meanwhile, the process to recover mainly hydrogen & methane gas in the high reaction temperature over 1100℃ is called fusion gasification process and homogenization technology of thermal decomposition for waste plastics can be called liquidation process of restoring most of decomposition materials into liquid recycling oil. Therefore, if a commercialized plant is performed successfully and get to start main production of recycled oil, it can restrict the consumption of limited natural resources, minimize environmental pollution source and can be the way to economize social cost in using waste resource and reduce environmental burden.
  • 9. Test certificates of recycled oil Law of managing wastes enforcement regulations #5 about the standard and comparative statement of recycling oil SUBJECT Sulphur STANDARD RATE EXAMINATION RESULT OF ECOCREATION CO.,LTD RECYCLING OIL 2.5%below 0.01% under Cr 50mg/kg below 1mg/kg under Pb 100mg/kg below 1mg/kg Cd 1mg/kg below 1mg/kg under As 2mg/kg below 1mg/kg under Hg 1.5mg/kg below 1mg/kg under Cl 2,000mg/kg below 25mg/kg 3,500kcal/kg above 42,370J/g (about 10,000kcal/kg) Caloric Value
  • 10.Expection Change of EnvironmentalFriendly Awareness by region Vitalizatio of regional Economy through regional Energy supply Creation for clean streets &clear regional society environment “Garbage is future resource for human being & heredity.” Item Detail Time 3h Day(24hours) A week A month A year Production quantity Of recycled oil(ℓ) 1,200 7,200 31,200 Profit recycled oil(₩) 135.000 1.080.000 6.480.000 28.080.000 20 96 672 20.160 241.920 1.100 5.280 36.960 1.108.800 13.305.600 Profit structure of Operation for a yerar 103,900 834.720 5,003.040 20,731.200 CO2 reduction effect E C P ┃ 201 150 85 Kg 833 Kg 5.831 Kg 174.930 Kg Consumption power(kw) Electricity tax(₩) 374,400 others Input materials with1 0min. Interval after 3 hrs. 336.960.000 Recycled oil 1L = about700wons Differs as per the contracts with Power companies. 1kw=55.1wons(less than decimal Point to be deleted) about Varies depending on installation 323.654,400 place, operation time & operation methods. 2.099.160 Kg In case of simple processing for1kg ………about3kg CO2 is generated but while processing 1kg using homogenizer for waste plastics ……about 0.38kg of CO2 is generated. T hus we can get 87% of CO2 reduction effect. You can utilize it in belowing places. (all self-sufficient with internal fuels using garbage) 1. Pension : Incase of family trips for 5 week days a week(∴increased garbage quantity in pension)- Leads to reduce cost of heating oil of boiler supplying recycled oil concerned oil boiler production of incresed garbage in homorgenizer. 2. Condominium(resort) : same as above 3. Village offices of municipalities: “Seperation of garbage gives hope to disadvantaged neighbors.”Life style stabilization of garbarge seperation by residents. Recycled oil produced in a village office can generate a new welfare biz supplying oil boiler facilities and boiler oil for the elderly living alone & child householder. 4. Self-sufficiency can be realized with internal heating fuels treating garbages from hospitals,plants and military compunds. 5. Recycled oil is permitted to self by current law and other common oil and refined oil are prohibited.
  • Thank You New Technology by Eco creation industries keeps running forward for more clear and cleaner world. ADITYA RECYCLING Bangalore www.adityahitechmachines.com