85 0066-b hq ultimate series installation
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85 0066-b hq ultimate series installation 85 0066-b hq ultimate series installation Presentation Transcript

  • If you encounter any problems or need assistance, don’t hesitate to call our Technical Support staff. HydroQuip 13345 Estelle Street Corona, CA 92879 On the Web: www.hydroquip.com Email: hq@hydroquip.com Phone: (909) 273-7575 Fax: (909) 273-7550 “T H E S M A R T C H O I C E” http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-309485-0066-B Rev.1 05.22.01
  • Ultimate Series Spa Control Contents Ultimate Series Troubleshooting Pressure SwitchUltimate Series Installation Considerations If your System is equipped with a pressure switch, the function of the pressure switch is to shut the heater off if the pump is turned off or if there is restricted water flow (dirty filter, obstruction in theGeneral Considerations 2 spa plumbing etc.).Pump Considerations 2Blower Considerations 3 If the heater is installed more than two (2) feet below the spa water level, adjustment of the pressure switch may be necessary. The following procedures and illustrations outline the adjustment of the pressure switch.Ultimate Series Installation Configuration CAUTION: Remove all power to the unit prior to completing the steps below:Pump 1 3Pump 2 4Accessory 4Ozone 5Circ. Pump 5Ultimate Series Installation Electrical ConnectionCircuit Breaker and Rating 6Input Wiring 6Ultimate Series Installation Special ConsiderationsSpaside Control 7In-House Remote 7Auxiliary Control 8Infrared Sensor 8Air Blower 9 •Spa Light 9 Adjustment Shut off power to the System prior to accomplishing anyUltimate Series Programming Low Level Programming adjustments to the pressure switch.Parameters 10 • Remove wires from pressure switch terminals.Ultimate Series Operation Start Up & Test • Place an Ohmmeter across the pressure switchPower Up 11 terminals to verify anPump 1 Key 11 OPEN circuit.Pump 2 Key 11 • Rotate the pressure switchAccessory Key 11 adjustment screw counter-Light Key 12 clockwise until theLight Key (with Fiber Optic) 12 Ohmmeter indicates aTemperature Set Keys 12 CLOSED circuit. • Finally, rotate the pressure switch adjustment screwUltimate Series Troubleshooting Error Messages clockwise until the Ohmmeter indicates anFLO Message 13 OPEN circuit again.FLC Message 13 • Apply power to the unit atPrr Message 13 this time and operate thePrH Message 13 spa or hot tub as normal.HL Message 13Pressure Switch Adjustment 14 http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094 1 14
  • Ultimate Series Troubleshooting Error Messages Ultimate Series Installation ConsiderationsIf at any time during start up an error indication of 3 flashing dots appears below the temperature Hydro-Quip solid-state control packs were designed exclusively for installation into the equipmentdisplay, use the following procedures to identify and correct the problem: compartment of a portable spa. The skirting of the portable spa, with suitable equipment(Note: There is an LED error indicator on the systems printed circuit board inside the field compartment doors securely fastened, serves as a barrier to prevent a spa user from coming inwiring enclosure. If the LED is illuminated in conjunction with the 3 flashing dots, an Over direct contact with any part of the system.Temperature condition has occurred.) Pressure or Flow Switch Activated • The Equipment System must be installed on a firm, level surface. (Example, concrete pad) • If the 3 flashing dots appear while the pump used to • Locate the Equipment System as close to the spa as practical but no more than 25’ away circulate the water is not operating, this indicates that the form it. Consult local codes for minimum distance between equipment and spa. pressure or flow switch has been activated and requires • The area where the Equipment System is mounted must have adequate drainage to prevent adjustment (refer to page 13). flooding the equipment under all circumstances. • If the LED error indicator located on the systems printed circuit board is illuminated, refer to the Over Temperature • Provide adequate access around and above the Equipment System for service and section below. maintenance. Three feet (3’) of clearance around the equipment is recommended. (Note: Models manufactured prior to June 2001 will show an FLC in the lower display window.) • The pump(s) provided with the Equipment System may be self-priming or non self-priming. Non self-priming pump(s) must be installed below the normal water level. Pressure or Flow Switch Not Activated • All components such as the pump(s), • If the 3 flashing dots appear while the pump used to air blower and light are connected circulate the water is operating, this indicates that the using Amp or J & J connectors pressure or flow switch has not been activated although located inside the component there is water flowing through the heater and requires connection compartment on the left adjustment (refer to page 13). side of the control box. • If the LED error indicator located on the systems printed circuit board is illuminated, refer to the Over Temperature section below. (Note: Models manufactured prior to June 2001 will show an FLO in the lower display window.)Refer to the section on pressure switch adjustment for proper calibration procedures. Temperature Sensor • If after start up the temperature display reads a constant Pump Considerations 33°F with no increase, this is an indication of a temperature sensor failure. To assure adequate performance, the spa plumbing must be 1 ½ “ minimum. The use of 2” is • Insure that the temperature sensor is properly connected recommended. A good grade of fresh PVC-to-PVC primer and solvent should be used for all water at the printed circuit board located inside the field wiring plumbing connections. enclosure. (Note: Models manufactured prior to June 2001 will show a Prr in There may be three separate plumbing the lower display window.) systems in the spa. Verify the function of each pipe. Over Temperature • Suction Side Plumbing – this plumbing • If the 3 flashing dots appear in the lower display window will connect to the spa’s skimmer, main in conjunction with the illumination of the LED error drain and suction fittings. This plumbing indicator located on the printed circuit board, an Over connects to the open end of the pump on Temperature condition has occurred. your Equipment System. • Check the heater housing. If the housing is hot to the • Discharge Side Plumbing – this touch there is not adequate water flow. plumbing will go to the spa’s hydrotherapy • Ensure that all water shut-off valves are open and that the jet and message fittings. This plumbing air has been adequately purged from the plumbing. connects to the open end of the heater to • Power to the spa must be turned off then back on to reset your Equipment System. the system. • Air Blower Plumbing – this plumbing will (Note: Models manufactured prior to June 2001 will show an HL in go to an air channel under the floor or to the lower display window.) an air distribution manifold of the spa. This 13 plumbing connects only to an air blower. http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094 2
  • Blower Considerations Ultimate Series Operation Start Up & TestCAUTION: The air blower must be connected ONLY to the spa’s air distribution plumbing. NOTE: On multiple speed components, the Icon associated with it will flash when it is in Low andConnecting the air blower to any air piping associated with the hydrotherapy jets will create a Medium speed and come on solid in High speed. On single speed components, the Iconhazard by providing a path for high-pressure water to be forced into the blower motor. This will associated with it will come on solid while it is running.result in damage to the air blower and create an electrical shock hazard. Light Key • Press the Light Key: Light High intensity will activate.• The air blower must be installed to ensure that water cannot enter the air blower motor. Light Icon will appear solid on Spa-Side control. This can be accomplished by installing a single or double air loop that incorporates a check • Press the Light Key again: Light Medium intensity will valve. (See Illustration on Page 9) activate. Light Icon will flash on Spa-Side control. • Press the Light Key again: Light Low intensity willUltimate Series Installation Configuration activate. Light Icon will flash on Spa-Side control. • Press the Light Key again: Light will shut Off.Congratulations on your purchase of the Universal Series Control System from Hydro-Quip. Thisseries of controls has been developed to allow you complete flexibility during your installation. Light Key • Press the Light Key: “L1” will be displayed. Pressing theThis Control System is configured to allow you to choose the voltage for each circuit at the time of (With Fiber Optic) Up Arrow Key will allow you to set the intensity to High,installation. Medium, Low and Off. • Press the Light Key Again: “F1” will be displayed.The conversion procedure MUST be accomplished PRIOR to connecting input service Pressing the Up Arrow Key will allow you to select Fiberwiring. This control has been shipped from the factory with ALL circuits wired for 120 VAC. Optic light and wheel On, Light Only, then both Off. • Press the Light Key Again: The Spa-Side will return toVERIFY YOUR COMPONENT VOLTAGE REQUIREMENTS: 120 VAC will not harm a 240 VAC the normal mode, showing the temperature and time.component if operated temporarily. 240 VAC WILL harm a 120 VAC component almostimmediately. This is the reason we ship all circuits in the 120 VAC configuration. Hydro-Quipcannot be held responsible for mis-wire related damage to components.Note: To operate components which require different voltages (for example: Primary Pump 240VAC, Air Blower 120VAC etc.) the Input Service must be 240 VAC.Pump 1 (Red Receptacle) Primary Pump Temperature • Press the Up Arrow Key to obtain a temperature higher than the present temperature: The pump lowAssure that ALL power is OFF. speed will activate. The Heater Icon will flash on the Spa-a) Refer to the Wiring Diagram located inside the Control Panel Wiring Compartment. Side control for 5 seconds, the Heater will then activate and the Icon will appear solid. On systems equipped withb) Locate the White Wire w/Red Terminal End as identified by the Wiring Diagram. a circulation pump, the system will act as above withoutc) Move the White Wire w/Red Terminal End from the Neutral (P45) position to the Line 2 the pump turning on. (The circulation pump will be (P32) position as identified by the Wiring Diagrams details. operating.) • Press the Down Arrow Key to achieve a temperature lower than the present temperature: Heater will turn off, Pump will operate in low speed for 20 seconds. 120VAC 240VAC http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094 3 12
  • Ultimate Series Operation Start Up & Test Ultimate Series Installation Configuration Pump 2 Primary Pump• Read and familiarize yourself with the Equipment System Operation. (Pink Receptacle)• Turn the electrical power “OFF” at the service or breaker panel. Assure that ALL power is OFF.• Open all WATER shut-off valves.• For spas equipped with a hose bib or drain valve, make sure that it has been closed. a) Refer to the Wiring Diagram located inside the Control Panel Wiring Compartment.• For spas equipped with in-line or pressure water filters, make sure that the filter nut, housing b) Locate the White Wire w/Violet Terminal End as identified by the Wiring Diagram. drain plug, and air relief valve are closed and tight.• Using a standard water hose to fill the spa with fresh tap water to the level recommended by c) Move the White Wire w/Violet Terminal End from the Neutral (P44) position to the Line 2 the spa manufacturer. (P28) position as identified by the Wiring Diagrams details.• Inspect all plumbing connections and lines for any sign of water leaks.• Connect a garden hose to the bib or drain-valve and run it away from the equipment compartment. Open the hose bib or drain valve to bleed off any air that may have been trapped in the plumbing system during the filling operation. After a steady flow of water appears, close the hose bib. After closing the hose bib, remove the garden hose from the hose bib. Be sure to dry off any excess water around the electrical compartment before proceeding to the next step.• Close all Air Control Valves. Warning – Do not confuse with Water shut-off valves.• Turn on the breaker at the electrical service panel.• On units with a Ground Fault Circuit Interrupter (GFCI), check the GFCI by pressing the “Test” button on the face of the device. The “Reset” button should pop out. The equipment 120VAC 240VAC should not operate.• Activate the equipment by pressing the “Reset” button on the GFCI. Blower (White Receptacle) Primary PumpYou have now completed all of Hydro-Quip’s steps for start up. You are now ready to enjoy your spa. Assure that ALL power is OFF.The following is a Test procedure designed to assure the Equipment System will operate properly a) Refer to the Wiring Diagram located inside the Control Panel Wiring Compartment.upon initial start up. b) Locate the White Wire w/Blue Terminal End as identified by the Wiring Diagram.Power Up • Apply power to system: Display shows temperature c) Move the White Wire w/Blue Terminal End from the Neutral (P41) position to the Line 2 flashing. Press any key to continue. (P25) position as identified by the Wiring Diagrams details.Pump 1 Key • Press the Pump 1 Key: Pump 1 low speed will activate, Pump1 Icon will flash on Spa-Side control. • Press Pump 1 Key again: Pump 1 high speed will activate. Pump 1 Icon will appear solid. • Press Pump 1 Key again: Pump 1 will shut Off.Pump 2 Key • Press the Pump 2 Key: Pump 2 low speed will activate, 120VAC 240VAC Pump 2 Icon will flash on Spa-Side control. • Press Pump 2 Key again: Pump 2 high speed will activate. Pump 2 Icon will appear solid. • Press Pump 2 Key again: Pump 2 will shut Off.Accessory Key • Press the Accessory Key: Blower will activate in high speed. Accessory Icon will appear solid on the Spa-Side control. • Press Accessory Key Again: Blower will switch from high to medium Speed. Accessory Icon will flash. • Press the Accessory Key again: Blower will switch to low speed. Accessory Icon will flash. • Press the Accessory Key Again: Blower will shut Off. http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094 11 4
  • Ultimate Series Installation Electrical Connection Ultimate Series Programming Low Level Programming It is possible to change the parameters of the Equipment System by completing the followingOzone (Yellow Receptacle) Primary Pump steps. This is to be accomplished by Hydro-Quip factory or authorized personnel.Assure that ALL power is OFF. To access the Low Level Programming, press and hold the Program Key for 20 seconds. After thisa) Refer to the Wiring Diagram located inside the Control Panel Wiring Compartment. period you will enter the first Parameter Code of “P1” followed by a value. Use the Light Key to move from one parameter to the next. Use the Up & Down Arrows to change the Value. You mustb) Locate the White Wire w/Yellow Terminal End as identified by the Wiring Diagram. go through all parameters to exit this mode. If you do not want to change a value, press thec) Move the White Wire w/Yellow Terminal End from the Neutral (P39) position to the Line 2 Program Key to enter the next Parameter Code. (P22) position as identified by the Wiring Diagrams details. P1 Pump 1 Value 1 = Single Speed Pump Value 2 = Dual Speed Pump P2 Pump 2 Value 0 = No Second Pump Value 1 = Single Speed Value 2 = Dual Speed bL Blower Value 0 = No Blower Value 1 = Single Speed 20 min. timeout Value 2 = Two Speed 20 min. timeout Value 3 = Three Speed 20 min. timeout Value 4 = Single Speed 2 hour timeout Value 5 =Single Speed 6 hour timeout Value 6 = Single Speed 12 hour timeout L1 Light Value 1 = No Light Value 1 = 12V Light (one intensity) Value 2 = 12V Light (three intensities) Value 3 = 120V Light 120VAC 240VAC 03 Ozone Value 0 = No Ozonator Value 1 = On during filtration Value 2 = Always Primary Pump OnCirc. Pump (Brown Receptacle)Assure that ALL power is OFF. AU Fiber Optic Value 0 = No Fiber Optics Value 1 = Fiber Optics Installedd) Refer to the Wiring Diagram located inside the Control Panel Wiring Compartment. Ti Time Value 12 = Standard Format Value 24 = Military Time (24 hour clock)e) Locate the White Wire w/Brown Terminal End as identified by the Wiring Diagram.f) Move the White Wire w/Brown Terminal End from the Neutral (P37) position to the Line 2 Cu Current Value 0 = Heater Off with high speed pump Value 1 = No Heater (P19) position as identified by the Wiring Diagrams details. Restriction CP Circ. Pump Value 0 = No Circulation Pump Installed Value 1 = Regulated with spa Temperature Value 2 = Always On r Calibration Value can be adjusted from 46.0 to 55.9 120VAC 240VAC http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094 5 10
  • Ultimate Series Installation Special Considerations Ultimate Series Installation Electrical Connection A qualified and licensed electrician in accordance with the National Electric Code (NEC)Blower Article 680, Canadian Electric Code, and with any local codes must accomplish the electrical installation at the time of the installation.CAUTION: The air blower must be connected ONLY to the spa’s air distribution plumbing.Connecting the air blower to any air piping associated with the hydrotherapy jets will create a All connections must be made according to the electrical installation label inside the control box.hazard by providing a path for high-pressure water to be forced into the blower motor. This will Follow the instructions from the label if they are different than the instructions in this manual. Ifresult in damage to the air blower and create an electrical shock hazard. your electrician is not absolutely sure how to connect your system correctly, call your dealer. Any• The air blower must be installed to ensure that water cannot enter the air blower motor. mistake may be costly and invalidate your equipment warranty. This can be accomplished by installing a single or double air loop that incorporates a check valve. The Ground Fault Circuit Interrupter (GFCI) is a mandatory electrical safety device required for all portable spas and hot tubs as specified in the National Electrical Code Article 680-42. A High- Current GFCI has been built into your Equipment System. Your spa equipment requires a DEDICATED CIRCUIT. No other appliances or lights can be on this circuit. Refer to equipment data label for power supply requirements of your spa equipment. Use copper conductors only. Grounding – See National Electric Code Table 250-95 for ground. Circuit Breaker and Rating 15A 20A 30A 40A 50A 60A 70A 80A Maximum Amps 12A 16A 24A 32A 40A 48A 56A 64ASpa Light Maximum AmpsAn optional 12V-spa light is available with Hydro-Quip Equipment systems. 14 12 10 8 6 4 4 4• Select a mounting location for the spa light in a flat area on the spa wall. Make sure there is no plumbing, wiring or other obstructions, that will interfere with the installation on the outside Four Wire Input (240VAC) Three Wire Input (120VAC) spa wall.• Using a suitable 2 ½ “ (65mm) diameter hole-saw, cut the hole in the spa wall. Cut from • 240-volt / four wire electrical service • 120-volt / three wire electrical service inside the spa wall toward the outside to prevent splintering the inner surface. including ground is required, consisting of including ground is required, consisting of• Remove any insulation material from around the hole for a distance of ½ “ (13mm) at the Line 1, Line 2, Neutral and Ground. Line 1, Neutral and Ground. (Line 2 to outside spa wall. Neutral jumper must installed)• Install the gasket onto the light body and insert into the hole. Take care not to over tighten the nut securing the light body. Silicone sealant may be used in place of the gasket. Allow adequate time for sealant to cure before filling the spa.• Note: It is recommended that the water level be stopped just above the level of the spa light until a thorough inspection for leaks can be completed. Line 2 To Neutral Jumper Line 1 Line 2 Line 1 Neutral Ground Neutral Ground http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094 9 6
  • Ultimate Series Installation Special Considerations Ultimate Series Installation Special ConsiderationsSelect the desired location for the Spaside control.Spaside Control Auxiliary Control• Cut out a hole 2 5/8” X 6 3/8”. • Drill two 1” (25.4mm) diameter holes, 2 5/8” (66mm) apart. Cut the material between the two• Clean the area and insert Spaside control and cable. holes.• Turn the lock tab screws on the face of the spaside control clockwise to engage locks. • Clean the area and insert auxiliary control panel and cable. Secure using the mounting plate• If there is poor access, it is recommended to use a silicone sealant instead of the supplied provided. If utilizing rectangular control, peel off protective paper and secure to mounting support tabs. Leave approximately 12 inches of cable to facilitate removal. surface.• After Spaside installation is complete, connect spaside cable to the system circuit board.Spaside Overlay InstallationTools Required: Paper Towels, rubbing alcohol and heat gun (or blow dryer)• The first step is to peel off the plastic film that protects the LCD window. Save the film for reuse. Infrared Sensor• Clean the surface with an alcohol saturated paper towel. The Hand Held remote control has an effective range of 15 feet. It must be pointed in the direction• Peel off the protective paper from the overlay. of infrared sensor. It should be installed on the interior wall of the spa above the water level at a• Gently heat the back of the overlay with the heat gun (or blow dryer). location easily reached by the infrared beam.• Heat the surface of the keypad.• Place the overlay on the keypad starting with one side. Make sure the overlay is well aligned • Select a location for the sensor and drill a 7/8” diameter hole in the edge of the spa above the and rests perfectly on the recess of the keypad. Insure that the overlay is properly glued by water level. pressing your finger over the entire surface. • Apply silicone around the hole and insert the sensor and tighten the nut securely. • Wipe off any excess silicone. Connect the infrared cable to the system circuit board.In-House Control• Select the location in which to install the control. The control can be installed up to 300 feet away from the Equipment System inside the home or pool cabin.• Using the back plate as a template, mark the openings with a pencil.• Make the rectangular opening in the wall as large as the opening in the back plate. For plaster walls, drill two ¼” holes and insert plastic anchors for the mounting screws.• Install the back plate onto the wall and run the connecting cable.• Connect the cable, making sure to follow the color code, and snap the control into place. http://www.MyPoolSpas.com Wholesale Pool and Spa Parts 920-925-3094 7 8