• Full Name Full Name Comment goes here.
    Are you sure you want to
    Your message goes here
    Be the first to comment
    Be the first to like this
No Downloads

Views

Total Views
1,594
On Slideshare
0
From Embeds
0
Number of Embeds
0

Actions

Shares
Downloads
19
Comments
0
Likes
0

Embeds 0

No embeds

Report content

Flagged as inappropriate Flag as inappropriate
Flag as inappropriate

Select your reason for flagging this presentation as inappropriate.

Cancel
    No notes for slide

Transcript

  • 1. Optima o In control since 1995 Optima S5 to S7 Conversions The risk-free upgrade option 1
  • 2. Optima In control since 1995 oWhat is this processor? The new* S57 processor has been developed to run Step5 and Step7 programs simultaneouslyHow does this help the upgrade? Program conversion can be taken in stages according to shutdown timescalesAre these the only benefits? NO. Our upgrade route is unique and allows complete flexibility of hardware upgrades as well, be that SCADA systems or servo drives* The processor, having successfully undergone beta-trials for over 3 years at key customer sites is now available for full release Optima S5 to S7 conversions Your risks 2
  • 3. Optima In control since 1995 oYour problems: CPU’s are now unsupported by Siemens Specialist S5 modules can contain unsupportable code Data held on EEPROM / Battery Backup – possibility of total data loss on battery/EEPROM failure Other systems connected to S5 are obsolete as well PC’s running machine SCADA or other applications Serial communication to Third party systems Spares cost and availability:*Prices obtained from Siemens A&D Mall 27th April 2009 for a 928 processor. Cheaper prices may be available for refurbished items Optima S5 to S7 conversions Your risks 3
  • 4. Optima o In control since 1995Up until now, the only option has been to take the machine downcompletely and re-fit the entire PLC system including all ancillary items:SCADA systems, operator HMI’s, Factory-wide automation monitoring Do you know every function on every screen? Recipes, trending, logging of data. Are there even backup configurations for all these?Serial/Ethernet communications with custom protocols How do you know what protocol is used (this data held on EEPROM in processor and only accessible with Siemens COM525 package and programmer – also now a rarity) After conversion, how do you know the protocol will still work with equipment Optima S5 to S7 conversions What do I do first??? 4
  • 5. Optima o In control since 1995Function of dedicated option modules to be replicated IP246 (Positioning) IP244 (13-channel PID controller) CP523 …544 (Communications)All the above need to be rewritten and commissionedAre you sure all functionality has been covered?What if each module function could be converted step-by-step toS7 and even tested alongside the original?Well, now it can! Optima S5 to S7 conversions What do I do first??? 5
  • 6. Optima o In control since 1995What this solution offers:Large machines carry large risks, so minimise the risk by reducingthe engineering at each stage Take project stages one step at a time Identify key functional areas – target these for upgrade Fit key equipment in stages – even test side-by-side Fully test new kit, then decommission old equipmentNumber of shutdowns required can vary according to complexityand the time available Optima S5 to S7 conversions Is there another way??? 6
  • 7. Optima o In control since 1995Main S5 Hardware Systems are:115U Rack CPU 941, 942, 943, 944, 945135/155U Rack CPU 922, 928, 928B, 948150U Rack CPU 921, 922 Optima S5 to S7 conversions Common S5 Systems 7
  • 8. Optima o In control since 1995Rack types:115, 135, 150, 155 U U denotes a standard rack115, 135, 150, 155 F F denotes ‘Fault-tolerant’115, 135, 150, 155 H H denotes ‘High-availability’This system only supports the U rack (most common)Only single-processor racks are supported Optima S5 to S7 conversions S5 Systems Supported 8
  • 9. Optima o In control since 1995The 115U Rack processor:Replaces CPU’s 941 942 943 944 945Designed to meet specification of thehigh-end processor 945S7 operation equivalent: S7-416 high-performance processor Optima S5 to S7 conversions 115U series 9
  • 10. Optima o In control since 1995The 135U Rack processor:Replaces CPU’s 922 928 928B 948Designed to meet specification of thehigh-end processor 948S7 operation equivalent: S7-416 high-performance processor Optima S5 to S7 conversions 135U series 10
  • 11. Optima o In control since 1995The 150 Rack processor:Replaces CPU’s 921 922Designed to meet specification of 922S7 operation equivalent: S7-416 high-performance processor Optima S5 to S7 conversions 150 series 11
  • 12. Optima In control since 1995 o The advanced S57 processor runs the S5 program and is programmed using Siemens SIMATIC STEP5 software * The S57 processor also runs an S7 program and is programmed using Siemens SIMATIC STEP7 software Machine operates exactly as with the original processor New S7 code is written stage-by-stage and runs alongside the S5 program New code activated in stages All diagnostic features of STEP5 and STEP7 retained Compatibility with all STEP5 and STEP7 FC’s, FB’s, OB’s, etc.* some re-work of S5 code may be required depending on program complexity and original processor type. For example, a 941 program is not directly compatible with a 945 processorso this must be converted prior to install in S57 processor. Optima will advise and complete this all as part of the upgrade. Optima S5 to S7 conversions How does it work? 12
  • 13. Optima o In control since 1995In addition to converting the program from Step 5 to Step 7, other upgradeoptions are:Replace ageing SCADA or HMI systems with Ethernet based systems Create new WinCC application to run alongside your existing SCADA system. Fully test the new SCADA before de-commissioning you old system Upgrade to new Siemens TP’s, MP’s with Ethernet capabilityCreate new PROFIBUS network and replace old networked devices withnew Remote Input/Outputs New AC, DC or servo drive systems Optima S5 to S7 conversions Other shutdown options 13
  • 14. 14 Your choice Optima S5 to S7 conversions 000,01 fo tesffo yb 7 petS ni elbissecca skcolb atad 5 petS 000,04 fo tesffo yb 7 petS ni elbissecca sdrow yromem 5 petS elcyc 7S hcae dnammoc CU yb dellac si dna 10001 CF ni ’sediser‘ margorp 5 petS 000,01 fo tesffo yb 7 petS ni elbissecca skcolb atad 5 petS 000,04 fo tesffo yb 7 petS ni elbissecca sdrow yromem 5 petS In control since 1995 o Optima
  • 15. Optima o In control since 1995Our S5 to S7 upgrades allow a degree of flexibility that no otherprovider can offerShutdown times to suit youPinpoint critical itemsSoftware written by our Siemens Solution Partner qualifiedengineers Optima S5 to S7 conversions 15 Your choice
  • 16. Optima o In control since 1995The new S57-II Processor is now available! On-board networks available using additional plug-in module Super-fast program execution: <10ns operation time 4 x Ethernet ports each with a dedicated communication processor Integrated e-mail client and Web-server onboard Even more flexible upgrade opportunities Optima S5 to S7 conversions 16 Your choice