VEM Tooling Company

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German Precision,
American Service,
Chinese Prices…
That’s VEM.

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VEM Tooling Company

  1. 1. VEM Tooling (Shenzhen) Co., Ltd. TOOLS MADE IN ASIA
  2. 2. Company Profile Company Profile • 1998:Company registered in Hong Kong as VEM Virtual Electronics Manufacturing Ltd. • 2000:Start to outsource plastic injection moulds in Shenzhen. • 2001:Set up sales office in US. • 2003:Set up 100% owned factory in Shenzhen, China, for plastic injection moulds with 1000 sqm factory size • 2005:Moved the factory to a much larger and more advanced factory with 5000 sqm. Set up sales office in France. • 2006:Set up sales office in India. • 2007:Set up sales office in Thailand. • 2008:Set up 2nd factory in Thailand. Set up Sales office in Germany
  3. 3. Turnover Turnover • 2005:US$ 6 million • 2006:US$ 8 million • 2007:US$ 10 million Turnover forecast • 2008:US$ 12 million • 2009:US$ 14 million
  4. 4. Facts about VEM Facts about VEM • ISO9000 Certified • Range from 50-500 ton • 450 tools per year – 250 USA – 150 EU – 50 Asia • Factory - 5,000 sqm.
  5. 5. Facts about VEM Facts about VEM • Tool Engineering in USA and Germany • Specialize in High Precision, Multiple Cavity Tools with Hotrunners • High Tolerance Swiss and Japanese Machining Centers
  6. 6. Facts about VEM Facts about VEM
  7. 7. Facts about VEM Facts about VEM
  8. 8. Superior steel cutting machines Superior steel cutting machines
  9. 9. Measuring machine Measuring machine
  10. 10. Injection Shop Injection Shop
  11. 11. High precision tool High precision tool
  12. 12. Product Product Medical products Automotive Electronic Products Package
  13. 13. European on spot management European on spot management and mould design capabilities and mould design capabilities
  14. 14. Facts about VEM Facts about VEM • German Owned Company • Work Done In House – Not A Broker
  15. 15. Personnel Breakdown .. Personnel Breakdown Total Staff - 200 Employees Management Administration Marketing Projects Quotation Design Financial 4 12 8 9 4 20 4 Purchasing Tooling Processing PMC QC Injection Shipping 2 100 2 9 13 10 3
  16. 16. Machine List Machine List Machine Name Manufacturer Machine Type Precision Qty Machine Age MORI SEIKI NV4000 DCG 0.005 1 8/2004 Mikron VCP1000 0.005 1 11/2005 Mikron VCP600 0.005 1 4/2005 Mikron HSM400 0.003 1 9/2006 CNC Mikron HSM300 0.003 1 6/2008 FEELER VB610A 0.01 1 1/2006 FEELER VB715 0.01 1 6/2008 Mikron HSM500 0.003 1 6/2008 FT CNC-450 0.02 1 4/2004 FT CNC-450 0.01~0.02 1 5/2004 CHMER CM434C+50N 0.02 2 12/2004 EDM CHARMILLES 0.01 1 8/2004 CHARMILLES 35P 0.005 1 5/2005 AGIETRON AGIE 0.005 1 9/2005 ADVANCE3 CHMER CM655+70N 0.02 1 4/2007 AGIE PROGRESS V2 0.002 1 4/2007 Wire cut AGIE PROGRESS 2 0.002 2 12/2005 AGIE 1 2008
  17. 17. Machine List Machine List Machine Machine Machine Name Manufacturer Precision Qty Type Age Grinder J&S IDOD grinder 1 2008 Kao Fong YSG-618 0.005 1 5/2004 TAITUNG-OKUMA TSG-450 0.003 1 9/2004 Grinding machine Jian de KGS-84AHK 0.02 1 4/2005 Jia xin M200 1 6/2005 ENJOY FAME 3F 0.02 7 6/2004 Milling Machine ENJOY FAME EM-3K 0.02 3 8/2004 ENJOY FAME 5H 0.02 1 9/2004 Lathe Jian Yi C6140A 0.04 1 5/2004 Drilling Machine Huen Chen HC-900 0.1 1 5/2004 Projector Easson VM300 0.003 1 2/2004 High-Measure Mitutoyo 518-233 0.001 1 6/2005 Profile Projector Easson EP-1 0.001 1 6/2005 Crysta-Plus M / Mitutoyo M574 0.0005 1 10/2005 3D measure machine
  18. 18. Machine List Machine List Machine Manufacturer Machine Type Machine Size Qty Clamping force Name TOSHIBA EC100NⅡ-2A 4216x1274x1667 1 100t Injection TOSHIBA EC220NⅡ-6A 5751x1543x1854 1 220t machine TOSHIBA EC350NⅡ-17A 6763×2114×1840 1 350t TOSHIBA IS550GS-I59A 8710x2210x2600 1 550t
  19. 19. VEM Project Management VEM Project Management Tool Making Approval Process Tool Making Approval Process • Receive the purchase order + final 2D & 3D drawings . • Approval of mold design with agreement on all details . • Confirm purchase order and supply a Critical Path Plan (CPP) to the customer. • Supply every customer weekly with an updated CPP. • Frequent QC steps during mold manufacturing inhouse. • Supply sample parts to customer with First Article Inspection Report and molding parameter datasheet. • Adjust out-of-spec dimensions until all criteria are met. • Tool modification according to the following procedures: 1. Request to be sent with new index drawing and description of all changes. 2. Quotation within 2-3 days to customer. 3. After quotation approval customer receives a new CPP. • Supply the customer with a CPK after tool approval. • Checks all tool details and sample run for 1 to 48 hours for customer’s reference.
  20. 20. Benefits of Benefits of Working with VEM Working with VEM Benefits Of Relying On VEM For Tool Making In China • High Tech Tool Shop German owned • Eliminates the language barrier and improved communications through offices in Europe,USA and Asia • Complete onsite project management with English speaking Management • Ensures conformity to contract quality standards and delivery schedules • Chinese engineers who have received and continue to receive technical training in Germany and in the U.S. • US and Europe based Contract-Tool-Shops for warranty and modifications
  21. 21. Reference Customers .. Reference Customers • Customer Industry: – Medical, Automotive, Electronic, Consumer • USA: – JCI, Siemens, Cooper, Rainbird, Toro, Sanford, C.Brewer, Alcan… • Europe: – Audi, BMW, Bosch, Mahle, Aspel, Draeger, Honeywell, PHN… • Asia: – TATA, Johnson Motor,…
  22. 22. VEM Global representation VEM Global representation • VEM Head office in HK • 16D Universal Industrial Centre, 19-25 Shan Mei Street, Shatin, N.T. Hong Kong • • VEM inc - office in U.S. • 1151 8th street Hermosa Beach CA 90254 • • 1702 Kater St.Philadelphia, PA 19146 • VEM sales office in France • 20 Rue de Verdun 76800 Saint Etienne du Rouvray France • VEM Sales office in India • 102, The Presidency, Gadkari Chowk, Old Agra Road, • Nashik-422 002, Maharashtra, India • • VEM sales office in Thailand • Q House Lumpini, 1 South Sathorn Rd. • Level 27, Tungmahamek, Sathorn • Bangkok 10120 Thailand
  23. 23. Contract tool warranty shop for VEM Contract tool warranty shop for VEM • Germany • Böhringer Kunststofftechnik GmbH • Walter-Wezel-Str. 8-10 • 74889 Sinsheim-Hilsbach • France • Gl Outillage • 3, rue de Chaillouet 10 000 Troyes FRANCE • US • Montrose Molders • 230 St. Nicholas Ave. P.O. Box 265 South Plainfield, NJ 07080 • Baron Quality Molds • 1081 N. Shepard, Unit K Anaheim, CA 92806
  24. 24. www.vem-tooling.com German Precision, American Service, Chinese Prices… That’s VEM.
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