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NHS
CANCER
                                              NHS Improvement
                                                      Diagnostics


DIAGNOSTICS




HEART



              NHS Improvement - Diagnostics
LUNG
              First steps in improving phlebotomy:
              The challenge to improve quality,
STROKE
              productivity and patient experience
              May 2011
“
When considering improvement projects and
particularly when seeking to use Lean methodology,
it is key that we understand the service from the
patient’s perspective. It is surprising what can be
observed and some simple suggestions for
improvement that can come from these
observations.

Apply the same methodology to as much of the
processes as is possible, don’t blindly accept that the



                                              ”
current process is the best way of delivering.
3




First steps in improving phlebotomy: The challenge to
improve quality, productivity and patient experience


Contents
Foreword                                                                         4

Executive summary                                                                5

Why phlebotomy?                                                                  6

Summary of learning                                                              7

Understanding the needs of patients and users                                    10

Telling the patient story                                                        11

Our approach: Lean thinking - putting patients first                             12

Project approach                                                                 14

Pilot sites                                                                      16

Case studies                                                                     17
• Doncaster Royal Infirmary - Outpatient phlebotomy improvements                 17
• Doncaster Royal Infirmary - Increased phlebotomy productivity                  22
  on inpatient wards
• Whiston Hospital (St Helens & Knowsley) - A&E Department -                     25
  Reduced turnaround times (TAT), reduced admissions
• Whiston Community Clinics (St Helens & Knowsley) - Scheduling and flow         27
  of clinic start time
• West Middlesex University Hospital - Dedicated ward phlebotomist               29
• West Middlesex University Hospital - Phlebotomy column on real-time            31
  patient management whiteboard
• West Middlesex University Hospital - Early morning bleed                       34
• Warwick Hospital - Earlier start for bleeding patients                         36
• Russells Hall Hospital (Dudley) - Faster return of specimens from acute ward   38

Contacts                                                                         40

References                                                                       41

Useful reading                                                                   42

Acknowledgements
4   Foreword




    Foreword
    Pathology services lie at the heart of healthcare services provided to patients as
    they are essential to the delivery of 70% of all clinical interventions affecting
    diagnosis, treatment and long term monitoring of care. The vision for NHS
    pathology services puts patients first by providing services which are:

    •   clinically excellent
    •   responsive to users
    •   cost effective
    •   integrated.

    Effective phlebotomy services are the first step to providing quality pathology
                                                                                         Dr Ian Barnes
    tests. Phlebotomy services can be provided by a range of healthcare                  National Clinical Director for
    professionals in a wide variety of settings. Wherever they are provided, it is       Pathology
    essential the patients needs are considered to ensure samples are taken as local
    to the patient as possible, with ease of access, in a timely manner that allows
    early decision making regarding patient, diagnosis, treatment and monitoring.

    The pilot sites supported by NHS Improvement have clearly demonstrated that a
    greater patient focus and improvements in quality of services can be achieved by
    applying small measurable changes that have significant benefits.

    I would endorse and commend this document as a first step in improving
    phlebotomy services.




    Dr Ian Barnes
    National Clinical Director for Pathology
Executive summary        5




Executive summary
In Lord Carter’s review of pathology     Key learning has demonstrated
services, the importance of improving    success is achieved through:
access to phlebotomy was
referenced. Working in partnership       The power of data
with the Department of Health            Understanding current performance
Pathology Programme, NHS                 is key and enables services to get
Improvement supported four pilot         back in control of their performance,
sites to test whether Lean               however, getting this information
methodology could meet the               can be difficult.
challenge of improving the quality,
productivity, and patient experience    “Getting hold of good
for phlebotomy services.
                                         consistent data has been a
Multidisciplinary teams worked           challenge”
collaboratively to test and implement
changes that deliver improvements        Go and see
for patients, staff and users of the    “Unless you understand the
service.                                 problem and what it entails
Staff were trained to apply Lean
                                         and get all the details, you             Staff trained in Lean
methodology to their work, the           can’t do anything. Go and                methodology
intention being to ensure continuous     look for yourself to get the             Training and empowering staff to use
improvement beyond the period of         information.”                            tools and techniques to focus on
NHS Improvement involvement.                                                      seeing and removing the wastes.
                                                                                  Make use of tools and techniques to
                                         Phlebotomists’ calling through
Some of the improvements                                                          focus the service around the
                                         patients for bleeding
included:                                                                         customer.
• 59% reduction in average waiting
                                        “Only when we sat in the
  time for patients attending the        waiting room as a patient               “Process mapping was a great
  walk-in phlebotomy clinic              did we see that the system               tool to make our process
• 32% increase in phlebotomy             of calling through patients
  productivity on wards, from 8.85                                                visible and highlight the
  to 11.7 patients per hour              wasted time, and by                      wastes. Understanding our
• 19% reduction in the turnaround        implementing a simple                    capacity and demand was
  times for viewing a blood result in    change we saved time.”                   important’’.
  A&E from time the blood was
  taken
                                         Establishing measurable                  Next steps
• 100% reduction in phlebotomy
                                         standards                                We now recognise this is a vast area
  service related complaints, with
                                         To allow users and providers to          of opportunity and further work is
  positive comments now being
                                         deliver integrated clinical pathways     ongoing which will be shared in the
  regularly received
                                         to manage effective patient care.        future.
• 76 % reduction in staff absence
• 22% increase in number of
  patients bled within 15 minutes
  of arrival due to improved staff
  scheduling.
6   Why phlebotomy?




    Why phlebotomy?
    Each year in England approximately
    800 million pathology tests are
    processed and reported, costing the
    NHS an estimated £2.5 billion per
    annum, of these 90% involve the
    taking of a blood sample. As with
    many areas of the NHS demand
    continues to increase and the
    pressing challenge facing pathology
    services is how to deliver more for
    less. This challenge was articulated by
    Lord Carter in his review of Pathology
    Services where he concluded 20% or
    £500 million was the scale of the
    opportunity. Focussing on:

    • Improving access to
      phlebotomy
      To facilitate the delivery of an
      efficient and high quality service
      which is responsive to the needs
      and wishes of patients, with
      samples collected at times and in
      places which are convenient for
      patients. (Lord Carter Report of the
      second phase of the independent
      review of NHS Pathology Services
      in England).
                                              Lord Carter in his review of pathology     NHS Improvement was tasked to
    • Establishing performance                recognised that: ‘In this country, it is   address some of the issues of
      standards                               generally phlebotomists who collect        phlebotomy services and in particular:
      Clear performance standards             samples from patients in hospital and
      for the delivery of the service         those attending outpatient clinics”.       • Improving access to phlebotomy
      should be developed, and for            With this scale, phlebotomy offered          services for patients and clinicians
      ensuring the effective use of           the greatest opportunity to focus on       • Improving productivity to provide a
      the pathology service.                  a patient facing process, bring issues       more cost effective service
                                              to the surface, and contribute to          • Improving patient experience
    • Improving quality and safety:           significant improvement.                   • Investigating the impact efficient
      • Quality of service to the public                                                   phlebotomy services can have on
      • Clinical quality (by reducing                                                      the whole patient pathway by:
        specimen labelling errors)                                                         • Admission avoidance
      • System quality.                                                                    • Reduced length of stay.
Summary of learning        7




 Summary of learning
 What we have learned?
 ‘Voice of the project leads’

 We started out to explore
 phlebotomy services to understand if
 improving efficiencies, and access can
 have an impact on the whole patient
 pathway, speeding up decisions to
 treat, avoiding admissions and
 ultimately speed of discharge and
 length of stay. So what has been
 learned?

 It is challenging
 Whilst many of the trials, pilots, and
 improvement suggestions seem
 simple making them happen is not
 easy. Common sense it seems is not
 common practice. Change is never
 easy and any improvement project
 will require dedication, focus and
 clear outcomes to maintain
 momentum and deliver results, issues
 which are compounded when staff
 on pilot sites tried to drive
 improvement projects as well as
 doing the day job.

“ Allocating time and fitting it
  around the day job has been
  really difficult.”                       Without national targets and goals     ensuring staffing levels are
                                           means that performance data outside    appropriate to meet anticipated
 The power of data                         of A&E is rarely collected and         demands; Delivering a predictable
 Understanding current performance         analysed. Simply understanding daily   service to patients whilst resources
 is key and enables services to get        and hourly demand allows staff to be   are used efficiently.
 back in control of their performance,     in better control of the service,
 however getting this information can
 be difficult.
                                          “ Rota management and staff capacity has improved as a result
“ Getting hold of good                      of understanding the data. Waiting times were on the increase
  consistent data has been a                and seeing where additional hours and staff were needed has
  challenge.”                               helped improve things.”
8    Summary of learning




     Go and see                        Establish measurable standards -         “On the wards they have
                                       Make them visible
                                                                                 much bigger issues like bed
    “Unless you understand the         Base lining the phlebotomy service
                                       highlighted the lack of clear             management and IT
     problem and what it entails
                                       measurable standards that were            systems.”
     and get all the details, you      visible to staff and users. Establish
     can’t do anything. Go and         clear measurable standards in             Common themes
     look for yourself to get the      conjunction with users to ensure that     While there were a number of
                                       the service is focused on patients’       improvement suggestions trialled
     information.’’                    needs and best outcomes. If there is      with varying degrees of success there
                                       some measure of good performance          appear to be some common themes
    “Encourage staff to view the       this seems to add clarity and focus to    and learning.
     service from the patients         what everyone is trying to achieve.
                                                                                 Manage with data
     perspective. Asking the staff     In Doncaster, a maximum 30 minute         Collect and understand data, use it to
     to sit and watch helped them      wait time standard was set.               design the service. Manage the flow
     to identify the key wastes.’’                                               by reducing peaks and troughs and
                                      “Staff focused on the 30                   keep the service as efficient as
    “ When considering                 minute standard and this has              possible. Share performance data
                                                                                 with staff and users. Establish
      improvement projects and         been really successful.”                  dashboards to display metrics and
      particularly when seeking to                                               empower staff to fix problems daily.
      use Lean methodology it is       Phlebotomy in isolation?
                                       The feedback from pilot sites was         Staff trained to apply Lean tools
      key that we understand the       that while there were key areas of        Train and empower staff to use tools
      service from the patient’s       focus that delivered tangible benefits    and techniques to focus on seeing
      perspective. It is surprising    phlebotomy in isolation cannot            and removing the wastes. Make use
      what can be observed and         deliver the significant benefits to       of tools and techniques to focus the
                                       discharge and other hospital              service around the patient needs.
      some simple suggestions for      processes. When asked at the start of
      improvement that can come        the process whether phlebotomy was        Communication
      from these observations.         an issue many replied it was, but         Most of the sites piloted ideas to
                                       once improvements were made it
      Apply the same methodology                                                 improve communication between
                                       became clear that issues with other       phlebotomists and ward staff
      to as much of the processes      diagnostic pathways, bed                  providing a range of benefits.
      as is possible, don’t blindly    management, discharge letters and         Phoning ahead to manage demand
      accept that the current          pharmacy required improvement.            gave phlebotomists the chance to
      process is the best way of                                                 know what level of work was waiting
                                       Fixing phlebotomy in isolation does       on the wards and respond. Simple
      delivering.’’                    not have a profound effect on the         visual flags to indicate when
                                       whole patient pathway, but the            phlebotomists were on the ward,
                                       benefits are still significant to the     indicating when patients had been
                                       patient, and can deliver efficiencies.    bled so doctors did not have to waste
                                                                                 time checking.
Summary of learning   9




Common wastes
Significant efficiencies were found
across the sites by simply focusing on
common wastes identified through
process mapping and observing the
process. Reduce walking by having
phlebotomy trolleys stocked on the
ward, to an agreed standard.

Dedicated phlebotomists
Having phlebotomists dedicated to
wards and outpatients across a
number of sites increased
productivity as measured by bleeds
per hour. It appears that this is the
result of better working between
ward and phlebotomy staff,
increased communication, and
phlebotomists starting to build
relationships with patients on the
ward. Recognising the need for
blood samples to be taken as soon as
the decision is made for the test will
require non phlebotomy staff to
provide this service out of core hours.

Delivering samples to the
laboratory
Understand when ward rounds take
place. Ensure that blood results are
available for rounds by bleeding
patients earlier in the morning.
Employ Porters or volunteers to
collect and deliver samples little and
often to the laboratory. Utilise air
tube systems where available.
10   Understanding the needs of patients and users




     Understanding the needs of patients and users
     The importance of patient
     feedback
     A number of websites exist where
     patients are encouraged to provide
     feedback on their experience. One
     example is
     www.patientopinion.org.uk

     The first challenge – Have you
     looked at the feedback about your
     organisation on this website?

     The second challenge - Who is
     responsible for providing feedback to
     comments made about your
     organisation?




     “
     The doctor saw her on Friday morning and
     said she could go home but the nurse pointed
     out that there were some blood test results
     that were still to arrive and he then agreed to
                                                         “
                                                         Waiting for results
                                                         seemed to be a




                                                     ”
     keep her in hospital until Monday.
                                                         delaying factor - I felt
     Patient relative
                                                         that more rapid
                                                         results could have




     “
                                                         saved some of my bed




                                                                          ”
                                                         occupation time.
     My partner was waiting in A&E (after triage)
                                                         Patient
     for two hours while blood tests could have
     been run - eventually when blood was
     taken she had to wait another two hours




                        ”
     for results.
     Patient relative
Telling the patient story   11




Telling the patient story
Before embarking on wholesale
changes to phlebotomy services it is      Time from arrival in department to result viewed
important to understand and define
value from the patients’ perspective.
                                                Long delays from request to bleed        Long delays from result
This is central to understanding what           (ownership, capacity, productivity)      available to result viewed
is important to patients and clinicians         4 Hour A&E Target                        or acted upon
and provided areas to focus the
improvement. This took the form of
data analysis, stakeholder and staff
                                                50 mins     28 mins      47 mins         1 hour 20 mins
feedback, and patient experience.

The end-to-end pathway provided
evidence of the improvements
already made in laboratory processes,
and focussed on the potential for
improvement in other parts of the
                                          0.0       0.5       1.0       1.5       2.0      2.5       3.0     3.5      4.0
pathway

Often we only look at the laboratory,           Arrival to collection         Collection to booked
but it is in the whole pathway where
                                                Booked to reported            Reported to viewed
the big wins appear to be.

The Emergency Care Pathway:
Whiston Hospital
There were perceived delays in the
laboratory that were causing patients     PATIENT STORY
to breach the A&E four hour target.
As a result of working with the           The inpatient pathway
Emergency department team we              The following is a patient story of how poor processes can have a
have been able to identify the            dramatic effect on the patient:
complete blood pathway and have
engaged with key staff from the           • Specimen taken 7.30 a.m. (for Gentamicin levels) - phlebotomist noted
Emergency department.                       ‘patient very collapsed and not enough blood to do U&E, Full Blood
                                            Count and Gentamicin’
                                          • Sample arrived in the laboratory 8.30 a.m.
                                          • Local lab analyser has been defective for the last 14 months (policy is all
                                            microbiology samples are analysed at hospital 10 miles away)
                                          • Lab staff spent two hours trying to contact the Senior House Officer (SHO)
                                            to ascertain which test was more important the U&E or the Gentamicin?
                                          • Sample put on first transport to external lab at 10.30 a.m.
                                          • Result back on ICE (I.T. System) at 11.45 p.m.
                                          • SHO contacted at 1.46 a.m. regarding result
                                          • Phlebotomist didn’t realise the significance of not being able to get
                                            blood out for this patient at 7:30 a.m. (i.e. collapsed from septic shock?)
                                          • Nurses left in a quandary as to whether to give the three more doses of
                                            Gentamicin due at 8.00 a.m. 4.00 p.m. and midnight.
12   Our approach: Lean thinking - putting patients first




     Our approach: Lean thinking -
     putting patients first



     “
     Too often, patients are expected to fit around




                                                 ”
     services, rather than services around patients.
     Liberating the NHS –
     Department of Health White Paper (December 2010)



     At the heart of Lean thinking are
     customers, our patients, and seeking
     to understand what parts of our
     processes they believe are valuable. In
     our experience with or as patients we
                                               “
                                               Lean thinking is a way of streamlining the
                                               patient journey and making it safer, by helping
                                               staff to eliminate all kinds of waste and to treat




                                                                                                                 ”
     may all agree that of value is safe,
     timely, high quality care. Very few of
                                               more patients with existing resources.
     us would consider waiting, queuing,
     endless paperwork, or mistakes to be      Jones, www.leanuk.org
     a valuable part of any service we
     would be prepared to pay for.

                                                 The Benefits of Lean
     The key to lean improvement is:




     “
                                                        Any process or value stream                      Improved customer
                                                                                                         satisfaction
     Go see, ask why, and                                         Lead Time / Cycle Time                 • Reduced waiting

     understand the root                                                                                 • Better delivery
                                                     Before                                              • More capacity
     cause of the problem                                                                                • Better quality




                          ”
                                                                                                         • Improved productivity
     you are solving.                                                                                    • Improved safety

                                                      After
     David Fillingham, Lean Healthcare

                                                                    Lean attacks waste here


                                                         Work ... value added time         Wait/waste ... non value added time


                                                                    Reduced waste, improved customer experience
Our approach: Lean thinking - putting patients first            13




Continuous improvement in Lean
methodology focuses on five key steps
1. Specify value - The elimination of
waste is the main characteristic of                                          Specify VALUE from
Lean. Waste is everything that                                             the customer viewpoint
doesn’t add value to the patient or
process. There are three types of
work:
                                                      Pursue
                                               PERFECTION in                                                     Identify the
• Value add – When you are adding                                                                                VALUE STREAM
                                                  quality and
  value to the patient/process (e.g.              quantity by                                                    and remove
  prescribing medication, providing               continuous             Introduce Standard Working              waste
  physiotherapy, reporting an image)            improvement                      Remove Waste
                                                                          Set Up Visual Management
• Necessary waste – When you are                                               Eliminate Batching
  not adding value but it is a                                                Identify Root Cause
  necessary step. (e.g. incubation in a
  microbiology laboratory)
• Unnecessary waste – Where you
  are not adding value and these
  steps could be removed (e.g.
  walking to get or find items,                              initiate PULL in line                  Make value
                                                            with customer demand                      FLOW
  waiting for staff, machines and
  medication).

The wastes can be remembered by
the name TIM A WOODS (Lean
office at Cooper Standard,                2. Identify the value stream steps             5. Continually improve and strive
Plymouth UK)                              - A current state value stream map is          for perfection - Continuous
                                          a visual representation of all the             improvement is the final lean
                                          actions currently required to deliver a        principle, which is to strive for
 T    TRANSPORT                           product or a service.                          perfection through continuous
 I    INVENTORY                                                                          improvement. It is important to
                                          3. Make value flow - Flow is the               develop staff and give them the
M     MOTION                              continual movement of value adding             capability, autonomy and
                                          activities from the beginning to the           empowerment to solve the problems
                                          end of the value stream. Processes             as they encounter them on a daily
 A    AUTOMATING                          which add value to the patient                 basis.
      (an inefficient process)
                                          should not be held up by any non
W     WAITING                             value adding steps or waste in the           “More often than not the
                                          system.
 O    OVER PROCESSING                                                                   process is to blame not the
                                          4. Pull value through the process             people. To improve the
 O    OVER PRODUCTION
                                          from actual demand - Flow and pull            process do so by striving for
 D    DEFECTS                             work to keep the entire value stream          ‘clinical excellence in
                                          moving. “Flow where you can, pull
                                                                                        partnership with process
 S    SKILLS UTILISATION                  where you must” Jeffery K. Liker, The
                                          Toyota Way, 2004                              excellence’.”
Reference: ‘Bringing Lean to Life’,                                                      Continuous improvement in
NHS Improvement
                                                                                         Cytology, NHS Improvement
14   Project approach




     Project approach
     The experience from previous
     learning has demonstrated that the               Factors for achieving sustainable improvements
     factors in the graphic on the right are
     vital to achieving sustainable
     improvement.

     Understand the current process
     In healthcare, we are used to taking
     clinical measures such as
     temperature, pulse, blood pressure,
     respiration rates, urine outputs etc in
     order to understand the current
     status and demonstrate if conditions
     are getting better or worse.




                   Project timeline


                  Identify               Evaluate
        Data                   Pilot
                    the                     and
       analysis              solutions
                   wastes                 sustain




     To improve your current process, data
     is required to understand the root
     cause of the problem you are trying
     to address, a set of measures need
     to be agreed.
                                                    It isn’t always easy to collect data for   Map the process
     Measures might include:                        this baseline. If you can’t get the        A critical starting point in any
     • Quality – End to end                         information from the electronic            problem solving or improvement
       turnaround times                             systems, you will need to collect the      work is to map the process in its
     • Cost – Improve productivity                  information manually.                      current state. One of the tools used
     • Morale – reduce staff time doing                                                        to capture the current state or ‘as is’
       wasteful activities                          Data and measures are also                 performance is the value stream map
     • Patient experience – reduction in            important to demonstrate and prove         (VSM).
       waiting times.                               that change has occurred, and what
                                                    difference this makes for all those        Current State VSM
                                                    involved in the process including          A current state value stream map is a
                                                    patients and staff. Whether the            visual representation of all the actions
                                                    change was a success or a failure,         currently required to deliver a product
                                                    you still need to demonstrate it!          or a service. The output however is
                                                                                               more than just the current state, you
Project approach   15




also look to map where the value in
the process happens, and where              PDSA cycle for learning and improvement
waste in the process is. This then
guides group discussions and
problem solving to produce tangible
solutions and ideas to reduce the
waste and increase the value in the                                               ACT       PLAN
                                                                         What changes       Objective
process. Remember as defined earlier                                   are to be made?      Questions and
                                                                              Next cycle    predictions (why)
in this booklet value can only be                                                           Plan to carry out the
defined by the end customer. In                                                             cycle (who, what,
                                                                                            where and when)
healthcare the customer is usually the
patient. Value is any activity that                                           STUDY         DO
directly contributes to satisfying                                         Complete the     Carry out the plan
                                                                     analysis of the data   Document problems
needs of the patient. Any activity that                                Compare data to      and unexpected
                                                                              predictions   observations
doesn’t add value is defined as                                         Summarise what      Begin analysis
waste.                                                                       was learned    of the data



Future State VSM
Once you understand the current
picture of what really happens
throughout the value stream, you can
begin to agree what needs to happen
and then analyse the gap between
the current and future states. From       Once suggestions for improvement                   the only sustainable way to strive for
your current state map you will be        have been tested on a smaller scale                perfection.
able to identify where the significant    and demonstrated they work, only
problems occur. This might be the         then can we we roll out those                      Areas to focus on
most prevalent waits and delays, the      changes across the whole service.                  Having defined patients’ value, the
largest amount of work in progress        This will require planning,                        mapping, waste identification and
between process steps or where            consideration for potential obstacles,             staff discussion began to focus on
there is considerable duplication.        and a plan to manage those changes.                key areas and potential for
Once the future state Value Stream        However, changes are made in the                   improvement:
Map is completed, it is then essential    knowledge that they have been
to review measures, analyse the gap       piloted, have demonstrated their                   • Understand the end to end
between current and future state          success and how they improve the                     pathway – don’t assume the fault
and then agree an action plan to trial    process.                                             lies with the laboratory
the changes.                                                                                 • Capacity and demand –
                                          Continuous improvement                               understand daily/hourly demand
Take action and pilot solutions           Continuous improvement is the final                  and capacity
Take action, pilot suggestions for        Lean principle, which is to strive for             • Use visual management to
improvement, measure the effect and       perfection by embracing the Lean                     demonstrate performance
continue to improve until you have a      philosophy and tools. The staff are a              • Engagement with clinical teams
workable solution to reduce waste.        fundamental part of Lean. It is                    • Productivity – How to improve the
Even small scale pilots can provide       important to develop staff and give                  number of patients bled per hour
enough data and feedback to               them the capability, autonomy and                  • Use the evidence to design the
establish if the solution delivers        empowerment to solve the problems                    service.
benefits and increases value, before      as they encounter them on a daily
rolling out large service wide changes    basis. Teaching and expecting
that are untested.                        rigorous problem solving by all staff is
16   The pilot sites




     The pilot sites
     NHS Improvement worked with               West Middlesex University
     the following pilot sites:                Hospital NHS Trust
                                               The West Middlesex University
     Doncaster and Bassetlaw                   Hospital is a busy urban acute
     Hospitals NHS Foundation Trust            hospital located in Isleworth, West
     (Doncaster Royal Infirmary)               London providing services primarily to
     Doncaster Royal Infirmary is one of       residents of the London Boroughs of
     the key hospitals in the Doncaster        Hounslow and Richmond upon
     and Bassetlaw Hospitals NHS               Thames. Employing some 2,250
     Foundation Trust. The hospital            people (including our partners in
     provides a full range of services         Ecovert FM), the hospital has over
     appropriate to a large district general   400 beds. The Trust has an annual
     hospital in 800 beds. Each year the       budget in excess of £130 million and
     hospital treats around 150,000            provides services to a population of
     patients along with 95,500 A&E            around 400,000.
     patients (combined figures for
     Doncaster Royal Infirmary and             The Dudley Group of Hospitals
     Montagu Hospital).                        NHS Foundation Trust (Russell’s
                                               Hall Hospital)
     St Helens and Knowsley Teaching           Russell’s Hall Hospital is the largest of
     Hospitals NHS Trust (Whiston              three hospitals in The Dudley Group
     Hospital)                                 of Hospitals providing the full range
     Whiston Hospital is one of two            of surgical and medical specialties for
     Merseyside hospitals (along with St       its inpatient services, together with
     Helens Hospital) managed and run by       some outpatient and therapy services
     St Helens & Knowsley Teaching             with over 750 beds.
     Hospitals NHS Trust. The new hospital
     offers the full range of acute            South Warwickshire NHS
     healthcare services along with            Foundation Trust (Warwick
     specialist burns care through the         Hospital)
     Mersey Regional Burns and Plastic         While working with our pilot sites,
     Surgery Unit. It has 15 operating         NHS Improvement had an
     theatres, diagnostic facilities, and      opportunity to link with South
     over 800 beds.                            Warwickshire NHS Foundation Trust
                                               who are taking part in a flow cost
                                               and quality programme with the
                                               Health Foundation.
17




        ONE.
CASE STUDY
Doncaster Royal Infirmary
Outpatient phlebotomy improvements

Summary                                                                         How the changes were
59% reduction in average waiting                                                implemented
time for patients attending the walk-
in phlebotomy clinic at Doncaster                                               • Numerous formal and informal
Royal Infirmary (DRI)                                                             meetings and discussions with the
                                                                                  phlebotomy team to agree
Understanding the problem                                                         changes.
Patients attending the phlebotomy                                               • The walk-in clinic relocated to the
walk-in service at DRI often had to                                               main out-patient area.
wait over an hour to have their                                                 • A patient queue management
blood taken. Regularly it was                                                     system was installed. This system
standing room only in the waiting                                                 enables each phlebotomist to call
area, staff morale was low and staff                                              the next patient through to their
absence was high. The long waiting                                                cubicle as soon as they are ready,
times for phlebotomy led to knock-                                                using a small keypad. The patients
on problems in outpatient clinics,                                                see a number display and hear an
leading to complaints from clinicians                                             audible announcement in the
and patients. A high number of          A receptionist recorded the waiting       waiting area. The keypad informs
primary care patients also attended     time for phlebotomy on the hour,          the phlebotomist how long the
the walk-in service and were equally    every hour over many months.              patient has waited to be called,
dissatisfied with waiting times.                                                  and how many people are in the
                                        Staff issued a questionnaire to all       queue.
The phlebotomy area was co-located      patients attending the walk-in clinic   • A dashboard was developed,
with the pathology laboratory so all    throughout the week of 23-27              utilising the output data from the
outpatients had to travel round the     November 2009, to provide                 patient queue management
hospital site to have their blood       feedback on why they had chosen to        system. The team print the
taken. Patients reported to a           attend DRI for phlebotomy and to          dashboard to create a very visible
receptionist as they arrived, who       gain information about how long           display of daily, weekly and
checked their identification and        they had to wait.                         monthly performance.
placed their request form in a box in                                           • Demand information was
order of arrival. As each               Phlebotomists sat in the patient          requested from every inpatient
phlebotomist became free, they took     waiting area and observed the             ward each morning before the
the next request form from the box,     process from the patients’ point of       phlebotomy round started to assist
walked out into the waiting area,       view. Phlebotomists timed each            overall rota management.
called the patient by name and          stage of the process and then           • The staff rota was co-coordinated
waited for the patient to respond       agreed which steps were value             across inpatient services and the
and return to the blood taking area     creating and which were ‘waste’.          walk-in clinic to match capacity to
with them.                                                                        demand as closely as possible,
                                                                                  with a number of changes being
                                                                                  made over time.
18




      Measurable outcomes
      and impact                                Reduction in average waiting time
      • 59% improvement in average                                                                         25
        waiting time.                                                                                                  Pre improvement                     Post improvement
      • Average waiting time improved
                                                                      Average waiting time (inpatients)




        from 18.6 to 7.6 minutes.                                                                          20

      • 53% improvement in maximum                                                                                                                             Average waiting time
        waiting time
                                                                                                           15
      • Maximum waiting time reduced
        from 87 to 41 minutes (averages
        per month)                                                                                         10
      • Reductions in average and
        maximum waiting times achieved
        despite increasing demand, and                                                                      5

        with no increase in staff numbers.
      • 12,699 hours of waiting time                                                                        0
        saved since improvement work                                                                            Aug Sep Oct Nov Dec Jan Feb Apr May Jun   Jul Aug Sep Oct Nov Dec     Jan Feb
                                                                                                                09 09 09 09 09 10 10 10 10 10             10 10 10 10 10 10           11 11
        (approx. 1,154 less waiting hours                                                                                                       Month
        per month).
      • Feedback has been hugely
        positive, transforming 10 written
        complaints in 2009/10 to 21
        written compliments in 2010/11           Reduction in maximum waiting time
        along with hundreds of verbal                                                                     140
        compliments.                                                                                                  Pre improvement                      Post improvement
                                                 Maximum waiting time (inpatients)




                                                                                                          120
      The following quotations are taken
      from some of the written                                                                            100
      compliments received:                                                                                                                                   Maximum waiting time

                                                                                                          80

     “I have been attending                                                                               60
      phlebotomy for 12 years as a
      patient of Dr M. Since your                                                                         40

      reorganisation in the last few
                                                                                                          20
      months, the reduction in
      waiting time is both                                                                                 0
                                                                                                                Aug Sep Oct Nov Dec Jan Feb Apr May Jun   Jul Aug Sep Oct Nov Dec     Jan Feb
      significant and welcome.                                                                                   09 09 09 09 09 10 10 10 10 10            10 10 10 10 10 10           11 11
                                                                                                                                                Month
      Well done in improving so
      much the patient
      experience"
                                             “ This is so much better than before, in and out,
                                               clean area and friendly staff”
19




                                                                                                                                            • Feedback from clinicians has been
Reduction in waiting time while activity increases                                                                                            equally positive, with many
                                140                                                                                                 8,000
                                                                                                                                              consultants contacting
                                              Pre improvement                                Post improvement                                 phlebotomy staff to inform them
                                120                                                                                                 7,000     how pleased they are that their
                                                                                                                                              patients are being seen quickly.
    Waiting time (inpatients)




                                                                                                                                    6,000
                                100                                                                                                         • No issue with seating in the
                                                                                                                                    5,000     waiting area as the queue does
                                80                                                                                                            not build up.
                                                                                                                                    4,000
                                                                                                                                            • Most outpatients do not have to
                                60
                                                                                                                                    3,000
                                                                                                                                              travel round the hospital corridors
                                                                                                                                              to have their blood taken, as
                                40
                                                                                                                                    2,000     phlebotomy is now co-located in
                                20
                                                                                                                                              the main outpatient area. In
                                                                                                                                    1,000
                                                                                                                                              addition, the free park and ride
                                 0                                                                                                  0         bus stops just outside the
                                      Aug Sep Oct Nov Dec Jan Feb Apr May Jun              Jul Aug Sep Oct Nov Dec        Jan Feb
                                       09 09 09 09 09 10 10 10 10 10                       10 10 10 10 10 10              11 11               phlebotomy and outpatient
                                                                                Month                                                         waiting area.
                                                Maximum waiting time               Average waiting time            Attendees                • Staff morale has improved
                                                                                                                                              significantly. The phlebotomy
                                                                                                                                              team meets regularly in work
                                                                                                                                              hours. Communication folders
Staff absence - Phlebotomy (DRI)                                                                                                              and notice boards have been
                                                                                                                                              introduced and most staff
                                10                                                                                                            participate in social functions
                                              Pre improvement                                 Post improvement
                                 9                                                                                                            outside work:
                                 8
                                                                                                                                              • Since the improvement work
                                                                                                       Phlebotomy                                commenced, staff absence has
 Percentage absence




                                 7
                                                                                                                                                 reduced from 6.6% to 1.6%
                                 6                                                                                                               over the last twelve months.
                                 5
                                                                                                                                              • 926 more staff hours at work
                                                                                                                                                 that were previously absent in a
                                 4
                                                                                                                                                 year.
                                 3

                                 2

                                 1

                                 0
                                      Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
                                      09 09 09 09 09 09 09 09 Dec 10 10 10 10 10 10 10 10 10 10 10 10 11 11 11
                                                                                 Month
20




     Ideas tested which were                 Daily dashboard example
     successful
     • Installing patient queue
       management system:
     • Removing waste (phlebotomist no
       longer going into waiting area to
       call patient).
     • Phlebotomist able to see waiting
       time of current patient and
       number of patients in queue on
       keypad.
     • Dashboard displays created using
       data from system – to make
       performance very visible. Daily,
       weekly and monthly dashboards
       are used (see examples on the
       right).
     • Data from system used to match
       staff rotas (capacity) to demand as
       closely as possible.
     • Reducing phlebotomy hours on
       inpatient wards and moving them
       to walk-in clinic.
     • Relocating to main outpatient
       area.

     How this improvement benefits
     patients
     • Significant reduction in waiting
       time for patients.
     • On average every patient waits
       only 7.6 minutes, rather than
       18.6.
     • Visual and audible display in
       waiting area, so improvement for
       patients with hearing difficulties.
     • Outpatient clinics not held up by
       patients queuing to have blood
       taken.
21




                            How will this be sustained,
Monthly dashboard example   potential for the future and
                            additional learning
                            • Ongoing use of data by
                              management team and
                              phlebotomists.
                            • Visible displays of performance to
                              staff and patients.
                            • Roll-out of patient queue
                              management system, staff
                              processes and rotas to Bassetlaw
                              hospital walk-in clinic (positive
                              patient feedback and evidence of
                              waiting time improvements used
                              to achieve business case approval).
                            • Fine-tuning of staff rotas in line
                              with demand.
                            • Data used to support recruitment
                              as activity increases (evidence for
                              funding application).

                            Contact
                            Sarah Bayliss
                            Email: sarah.bayliss@dbh.nhs.uk
22




             TWO.
     CASE STUDY
     Doncaster Royal Infirmary
     Increased phlebotomy productivity
     on inpatient wards
     Summary
     32% increase in phlebotomy
     productivity on wards, from 8.85 to
     11.7 patients per hour.

     Understanding the problem
     • Phlebotomists were frequently
       reaching the end of their shift,
       running out of time, and leaving
       some inpatient wards without a
       phlebotomy service. Different
       phlebotomists went to each ward
       each day, working in pairs, and
       there was little or no teamwork
       between phlebotomists and ward
       staff.
     • The phlebotomists were unable to
       bleed some patients.                 A team of phlebotomists and ward        • Separate ward and walk-in clinic
     • The ward phlebotomists would         staff undertook a process mapping         phlebotomy teams were
       collect together to get specimens    exercise. Phlebotomists timed each        established.
       ready for transport to the           stage of the process and the team       • Only one phlebotomist goes to
       laboratory, have a break, and        then agreed which steps were value        each ward instead of working in
       would phone the manager to           creating and which were ‘waste’.          pairs, so they are on the ward for
       inform her how many patients had     Changes were agreed and                   longer; therefore, there is a greater
       not yet been bled.                   implemented to reduce ‘waste’ and         opportunity for the doctor to place
     • Staff morale was low and absence     thereby increase value as a               additional requests.
       levels were high.                    percentage of the total service time.   • ‘Phlebotomist on the ward’
     • Feedback from wards was poor.                                                  magnets are displayed on the
                                            How the changes were                      ward ‘status at a glance’ boards to
     Ward 26 (a respiratory medical ward)   implemented                               indicate their presence.
     agreed to work with the phlebotomy     • Suggestions from staff from
     team to improve the service.             process mapping session and other
                                              meetings.
     Phlebotomy representatives observed    • Demand information was
     what was happening on ward 26,           requested from every inpatient
     then met with a team of staff from       ward each morning before the
     ward 26, listened to their views of      phlebotomy round started.
     the phlebotomy service and             • The staff rota was coordinated
     ascertained what changes they            across inpatient services and the
     would like. The phlebotomists then       walk-in clinic to match capacity to
     shared this information with their       demand as closely as possible,
     colleagues.                              with a number of changes being
                                              made over time.
                                            • Every ward was asked to indicate
                                              their ideal time for the
                                              phlebotomy round.
23




• Same phlebotomist on each ward
  each day, so soon built rapport           Staff absence - Phlebotomy (DRI)
  with ward team. Also got to                                     10
  know ‘their’ patients, so fewer                                              Pre improvement                                 Post improvement
                                                                  9
  unable to bleed events.
• Ward phlebotomy trolleys were                                   8
                                                                                                                                        Phlebotomy
                                             Percentage absence




  established, rather than                                        7
  phlebotomist having to transfer a
                                                                  6
  trolley between wards (reduce
  time waiting for lifts, and improve                             5

  infection control) and a standard                               4
  layout agreed for each trolley.
                                                                  3
• Pilot on ward 26 to test out
  changes.                                                        2

• Discussion at matron’s meetings to                              1
  agree roll-out across all wards.
                                                                  0
• Proposed trolley changes                                             Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
                                                                       09 09 09 09 09 09 09 09 Dec 10 10 10 10 10 10 10 10 10 10 10 10 11 11 11
  coordinated as part of electronic
                                                                                                                  Month
  requesting and reporting system.

Measurable outcomes
and impact
• 32% improvement in                      Ideas tested which were                                                      • Use of ward-based trolley for
  productivity on inpatient wards.        successful                                                                     phlebotomy, rather than taking a
• 33% reduction in phlebotomy             • Establishing a ward-based                                                    trolley from phlebotomy round
  staff hours on inpatient wards,           phlebotomy team.                                                             every ward.
  yet wards no longer left without a      • Named phlebotomist per ward.                                               • Standard layout for every trolley
  service.                                • Only having one phlebotomist to                                              agreed and implemented.
• Positive feedback from ward staff         service each ward, so they are on
  and phlebotomists.                        the ward for a longer period.                                              How this improvement
• Reduction in number of ‘unable to       • Displaying ‘phlebotomist on ward’                                          benefits patients
  bleeds’.                                  magnets.                                                                   • Happier staff.
• Staff morale has improved               • Delaying coffee breaks until ward                                          • Phlebotomist gets to know the
  significantly and phlebotomist            work is completed.                                                           patients on their wards, which:
  absence has reduced from 6.6%           • Reducing phlebotomy hours on                                                 • increases their success rate at
  to 1.6%. The phlebotomy team              inpatient wards and moving them                                                obtaining high quality blood
  meets regularly in work hours.            to walk-in clinics (matching                                                   samples.
  Communication folders and notice          capacity to demand).                                                         • means they can spot when a
  boards have been introduced and         • Changing the order in which                                                    request form is missing.
  most staff also participate in social     phlebotomists attend each ward to                                            • builds rapport with the patient
  functions outside work.                   align the service with ward                                                    and helps to put them at ease.
• 926 more staff hours at work that         rounds.                                                                    • Enables blood to be taken as soon
  were previously absent in a year.       • Varying how specimens are                                                    as possible after the clinician
                                            transported to the laboratory to                                             requests it, and transported to the
                                            ensure they are processed as soon                                            laboratory for analysis, thereby
                                            as possible.                                                                 supporting timely treatment or
                                                                                                                         discharge of patients.
24




     How will this be sustained,
     potential for the future and
     additional learning
     • Ideas piloted on ward 26 have
       been rolled out to other wards
       following discussion at matrons’
       meetings.
     • Use of ward-based phlebotomy
       trolley to be rolled out as part of
       the electronic requesting and
       reporting system implementation
       (a ‘clinical cart’ is being developed
       that will combine provision of IT
       hardware and software with the
       facility to transport phlebotomy
       and other clinical consumables).
     • Ongoing use of data by
       management team and
       phlebotomists.

     Contact
     Sarah Bayliss
     Email: sarah.bayliss@dbh.nhs.uk
25




        THREE.
CASE STUDY
Whiston Hospital (St Helens & Knowsley) - A&E Department
Reduced turnaround times (TAT) and
reduced admissions
Background
Whiston Hospital is a new PFI which       Whiston A&E blood pathway
opened in March 2010, with 900
                                                              3.50
beds, approximately 250 A&E                                                                                                                                 19% reduction
                                                                                                                                                                   overall
patients attending per day,                                   3.21
                                                                                                                                                                3.25
pathology had approximately 100                                                  June          October
patient bloods per day. The location                          2..53
                                           Turnaround Times




of this unit was approximately 100                                                                                                                                     2.44
                                                              2.24
meters away from the existing
pathology service. National target                            1.55
                                                                                             POD reliability improved                 Raised awareness in AED
four hour wait – impact on moving                                                             Porter collects sample                      Coordinator roles
                                                                                                when POD down                                stablished
patients / admissions high – charges                          1.26
                                                                            Phlebotomist
                                                                                                                                           1.20
to PCT, how could this be challenged                                       trialled in AED
                                                              0.57
(see EAU on the following page).                                          0.50                                                 0.52
                                                                                                                        0.47                      0.47
                                                                                  0.40
                                                              0.28
                                                                                                 0.28
Summary                                                                                                 0.25

                                                                 0
As a result of working with the                                          Arrival in AED      Collected to boked   Booked in lab to      Results available         Total
Emergency department team we                                          to sample collected      in lab system      results available     to results viewed

have been able to identify the end-
to-end blood pathway and have
engaged with key staff from the
Emergency department. A measure        Understanding the problem                                                                 • Patient blood samples are
of the end-to-end blood pathway        To understand and measure the                                                               booked in to the pathology
was undertaken, and a process          performance of the blood pathway                                                            computer - Received
mapping day held to map the            within our Emergency services                                                             • The pathology process is
patient’s journey. This process        department. To investigate the                                                              completed (i.e. Emergency
produced an action plan and            impact the blood pathway has on                                                             department staff are able to
meetings were then held every two      hospital admissions.                                                                        view results) - Authorised
weeks to monitor the introduction of                                                                                             • Results are viewed in the
the changes.                           This engagement with our                                                                    Emergency department -
                                       emergency department identified a                                                           Viewed.
The process showed an overall          possible link between the blood                                                         • Hospital admissions (expressed as
reduction in the blood pathway of      pathway and admissions to the                                                             a percentage).
19%.                                   Trust. We were confident that the
                                       existing blood pathway could be                                                         Data was extracted electronically
                                       improved and wanted to use the                                                          from both the emergency
                                       hospital admissions data as an                                                          department system and the
                                       indicator / measure of this                                                             pathology computer. Some manual
                                       improvement.                                                                            data extraction was also carried
                                                                                                                               particularly for results viewed. Time
                                       Data collection for this area falls                                                     collected was only provided on
                                       under the following headings:                                                           approximately 40% of requests.
                                       • Emergency blood pathway                                                               Completed data sets were processed
                                         • Patient arrival time in the                                                         and the outcomes discussed to
                                           emergency department -                                                              improve the level of understanding
                                           Arrived                                                                             at the appropriate workstream
                                         • Patient has blood collected -                                                       meetings.
                                           Transport
26




     Outcomes
     All relevant departments were             Reasons for admission
     engaged in the process mapping
                                                                   100
     event. Actions were captured in a
                                                                   90
     plan; this was then delivered over                                   91
     several weeks with varying success.                           80

                                                                   70
                                                 Number admitted




     The following changes were made:
                                                                   60
     • Take blood samples earlier in the
       patients journey.                                           50
     • Transport changes                                           40
       • Trust air tube system – Improve
                                                                   30
       • Improve air tube failure
         reporting process                                         20
                                                                                         21
                                                                                                                                       19
       • Improve access to porters                                 10                                                                                              14

         when/if air tube fails.                                                                        8
                                                                                                                      4
                                                                                                                                                        2
                                                                    0
     • Action pathology blood results                                    Awaiting     Extended      Waiting for   Waiting for      Waiting for      Waiting for   Other
                                                                           Bed         Clinical       Blood       Transport         Specialist       Imaging
       earlier by viewing using patient                                               Pathway        Results                         Opinion
                                                                                    (eg Troponin)                               (eg Orthopaedics)
       enquiry or scrolling screens.
                                                                                                      Reasons for Admission
     • Improve team work between Trust
       phlebotomy team and emergency
       assistants, this resulted in
       improved coverage of previously
       un-staffed sessions.                  Emergency Admissions                                                         Challenges
     • Re-launch clinical nursing lead for   Unit (EAU)                                                                   • Consistent engagement over time.
       every shift to provide support and    This 16 bed unit accepts patients for                                        • Data quality and understanding of
       standard working.                     a whole variety of reasons /                                                   the impact.
     • Frequent meetings to discuss and      conditions. We decided to look in                                            • Extraction of data, time
       sustain improvements / introduce      detail at four days over a period of                                           consuming and therefore this had
       new changes.                          two weeks. To gather information                                               to be limited.
                                             we used the EAU ward admissions                                              • Introduction of changes /timescale.
     Following on from the action plan it    register and the trust Electronic                                            • Multi team working, efforts being
     was clear that we needed to identify    Document Management System                                                     made to co-ordinate the different
     those patients that had been            (EDMS) for all patients admitted over                                          teams.
     admitted to hospital due to a delay     the period. See results above.                                               • Changes to targets.
     in the blood pathway. After                                                                                          • PCT structure /changes.
     discussions with the medical            The outcome of this work was
     admissions unit ward manger we felt     shared with the Emergency                                                    Contact
     it was best to concentrate on a unit    department mangers that used this                                            Chris Westcott
     called the emergency admissions         and other data to introduce planned                                          Email: chris.westcott@sthk.nhs.uk
     unit.                                   pathways for specific conditions. This
                                             work is ongoing and therefore the
                                             outcome can not be fully assessed at
                                             this stage. It is felt however that it
                                             will have an impact on the hospital
                                             admission rate.
27




        FOUR.
CASE STUDY
Whiston Community Clinics (St Helens & Knowsley)
Scheduling and flow of start time

Along with other national sites we      • The data showed the distance                                                    We undertook reviews of several
set out to answer the following           patients travelled was not                                                      phlebotomy areas, one of these
questions:                                excessive, so choice was                                                        areas had recently been handed over
                                          acceptable – No action taken.                                                   to our team and we had changed
• Are patients waiting excessive days   • The demand on occasions did                                                     the service significantly but some
  before having blood taken?              exceed capacity but this was felt                                               issues remained. This service was
• Are patients waiting for long           to be limited, this area needs to be                                            based in a new PFI PCT build called
  periods when they arrive at a           reviewed on a regular basis as the                                              Newton Community Hospital. The
  phlebotomy session?                     percentage increase in workload                                                 phlebotomy service was an on
• Are patients travelling excessively     changes.                                                                        demand service. All patients were
  to have blood taken?                                                                                                    handed a number on arrival by the
• How is the capacity in relation to    This years increase for primary care                                              PCT receptionist, and once our limit
  the demand?                           will see a further 28,000 (M11                                                    had been reached for that session all
                                        forecast) patients being bled                                                     other patients were then turned
Understanding the problem               compared to the previous 12 months                                                away.
Our initial plan was to concentrate     of April 09 – March 10. This equates
on primary care based staff and then    to another 1.65 WTE phlebotomy                                                    With demand and service provision
incorporate any transferable            hours required to deliver this                                                    offset, the majority of patients
improvements/changes to our             additional capacity - Action taken,                                               waited at least half an hour or more
secondary care based team. As           we have increased our service by                                                  to be bled:
there was no data available with        three additional community sites all
regards to accessing phlebotomy we      at the request of the PCT’s, lessons                                              • 50% of patients waited up to
collected data to form a baseline and   learnt have been used at these new                                                  half an hour to be bled.
enable us to understand the process.    sites                                                                             • 80% of patients were seen in 50
All the data needed to be collected                                                                                         minutes from arrival.
manually. On analysing this data it
was felt that there were long waiting
times for patients to be able to gain
access to phlebotomy clinics and          Percentage time to be seen from arrival
then each patient would have
encountered long waits in various                         100

settings for their blood to be taken.                     90

                                                          80
• The data showed that the
  community clinic we had chosen                          70

  showed delays from the request
                                             Percentage




                                                          60
  being made to the patient arriving
                                                          50
  to have blood taken but that these
  were predominately due to patient                       40

  choice – No action taken.                               30
• The data showed patients who                            20
  had arrived at a community
                                                          10
  phlebotomy session were waiting
  an excessive amount of time                              0
                                                                0 to 5             11 to 15      21 to 25      31 to 35      41 to 45      51 to 55      61 to 65      71 to 75
  before they had their blood taken                             mins     6 to 10
                                                                          mins
                                                                                    mins 16 to 20 mins 26 to 30 mins 36 to 40 mins 46 to 50 mins 56 to 60 mins 66 to 70 mins
                                                                                            mins          mins          mins          mins          mins          mins
  – Main focus for action.                                                                                   Time from arrival
28




     Our team decided to drill down our
     data and improve the phlebotomy            Percentage bled
     service at our chosen clinic; we
     looked at all the factors below:                          80

                                                               70
                                                                                                                         71.9%
     •   Capacity and demand.                                       January 2010       October 2010
                                                               60
     •   Service delivery - start time.
     •   Patient flow.                                         50
                                                  Percentage




                                                                                                            50.3%
     •   Staff moral / patient experience.                     40
                                                                                     40.7%
                                                               30
     All of the baseline data required
                                                               20
     could be easily accessed with the
                                                                       18.8%
     exception of staff moral / patient                        10
     experience. This was collected by                         0
     improving staff feedback with senior                                % in 15 minutes                     % in 30 minutes
     members of staff and monitoring
     patient complaints from this clinic.

     By starting the service 30 minutes
     earlier the phlebotomist was able to     Results                                                 The PCT staff within the clinic are
     reduce the number of patients            January 10                                              happier as fewer patients are
     waiting more than 30 minutes             • 50% patients bled within 30                           complaining, our phlebotomy staff
     significantly. We also provide             minutes                                               are happier and are returning to the
     additional phlebotomy resource on a      October 10                                              main St Helens Hospital base earlier,
     Tuesday. We are reviewing the            • 72% patients bled within 30                           this helps productivity at this site and
     requirement for an afternoon               minutes.                                              also staff morale as they are
     session; however this will depend on                                                             supporting their colleagues at St
     future workload and demand.              January 10                                              Helens Hospital over lunch times.
                                              • 19% patients bled within 15
     From November 2009 – October               minutes.                                              Blood samples are returning to the
     2010 we received eight complaints,       October 10                                              laboratory earlier therefore
     most of these were in relation to        • 41% patients bled within 15                           turnaround times (TAT) and
     patient flow and excessive waiting         minutes.                                              reporting to the GP will be
     times. A few of these were centered                                                              improved, with the number reported
     on patients being asked to return to     Overall average time to be bled has                     on the same day being higher than
     the clinic another day due to the        fallen from 33 minutes in January                       previous.
     capacity being exceeded. The             2010 to 23 minutes in October
     number of patients bled per three        2010.                                                   Contact
     hour session on average is 45. The                                                               Chris Westcott
     data showed that within the first        250 patients are bled per week, on                      Email: chris.westcott@sthk.nhs.uk
     hour over 25 patients were               average 10 minutes per patient time
     attending the clinic which made it       saved, this equates to more than
     difficult for a single phlebotomist to   2,100 hours patient waiting (or 90
     match the demand.                        days) saved per year.
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services
NHS Improvement - Applying Lean methodology to improve phlebotomy services

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NHS Improvement - Applying Lean methodology to improve phlebotomy services

  • 1. NHS CANCER NHS Improvement Diagnostics DIAGNOSTICS HEART NHS Improvement - Diagnostics LUNG First steps in improving phlebotomy: The challenge to improve quality, STROKE productivity and patient experience May 2011
  • 2. “ When considering improvement projects and particularly when seeking to use Lean methodology, it is key that we understand the service from the patient’s perspective. It is surprising what can be observed and some simple suggestions for improvement that can come from these observations. Apply the same methodology to as much of the processes as is possible, don’t blindly accept that the ” current process is the best way of delivering.
  • 3. 3 First steps in improving phlebotomy: The challenge to improve quality, productivity and patient experience Contents Foreword 4 Executive summary 5 Why phlebotomy? 6 Summary of learning 7 Understanding the needs of patients and users 10 Telling the patient story 11 Our approach: Lean thinking - putting patients first 12 Project approach 14 Pilot sites 16 Case studies 17 • Doncaster Royal Infirmary - Outpatient phlebotomy improvements 17 • Doncaster Royal Infirmary - Increased phlebotomy productivity 22 on inpatient wards • Whiston Hospital (St Helens & Knowsley) - A&E Department - 25 Reduced turnaround times (TAT), reduced admissions • Whiston Community Clinics (St Helens & Knowsley) - Scheduling and flow 27 of clinic start time • West Middlesex University Hospital - Dedicated ward phlebotomist 29 • West Middlesex University Hospital - Phlebotomy column on real-time 31 patient management whiteboard • West Middlesex University Hospital - Early morning bleed 34 • Warwick Hospital - Earlier start for bleeding patients 36 • Russells Hall Hospital (Dudley) - Faster return of specimens from acute ward 38 Contacts 40 References 41 Useful reading 42 Acknowledgements
  • 4. 4 Foreword Foreword Pathology services lie at the heart of healthcare services provided to patients as they are essential to the delivery of 70% of all clinical interventions affecting diagnosis, treatment and long term monitoring of care. The vision for NHS pathology services puts patients first by providing services which are: • clinically excellent • responsive to users • cost effective • integrated. Effective phlebotomy services are the first step to providing quality pathology Dr Ian Barnes tests. Phlebotomy services can be provided by a range of healthcare National Clinical Director for professionals in a wide variety of settings. Wherever they are provided, it is Pathology essential the patients needs are considered to ensure samples are taken as local to the patient as possible, with ease of access, in a timely manner that allows early decision making regarding patient, diagnosis, treatment and monitoring. The pilot sites supported by NHS Improvement have clearly demonstrated that a greater patient focus and improvements in quality of services can be achieved by applying small measurable changes that have significant benefits. I would endorse and commend this document as a first step in improving phlebotomy services. Dr Ian Barnes National Clinical Director for Pathology
  • 5. Executive summary 5 Executive summary In Lord Carter’s review of pathology Key learning has demonstrated services, the importance of improving success is achieved through: access to phlebotomy was referenced. Working in partnership The power of data with the Department of Health Understanding current performance Pathology Programme, NHS is key and enables services to get Improvement supported four pilot back in control of their performance, sites to test whether Lean however, getting this information methodology could meet the can be difficult. challenge of improving the quality, productivity, and patient experience “Getting hold of good for phlebotomy services. consistent data has been a Multidisciplinary teams worked challenge” collaboratively to test and implement changes that deliver improvements Go and see for patients, staff and users of the “Unless you understand the service. problem and what it entails Staff were trained to apply Lean and get all the details, you Staff trained in Lean methodology to their work, the can’t do anything. Go and methodology intention being to ensure continuous look for yourself to get the Training and empowering staff to use improvement beyond the period of information.” tools and techniques to focus on NHS Improvement involvement. seeing and removing the wastes. Make use of tools and techniques to Phlebotomists’ calling through Some of the improvements focus the service around the patients for bleeding included: customer. • 59% reduction in average waiting “Only when we sat in the time for patients attending the waiting room as a patient “Process mapping was a great walk-in phlebotomy clinic did we see that the system tool to make our process • 32% increase in phlebotomy of calling through patients productivity on wards, from 8.85 visible and highlight the to 11.7 patients per hour wasted time, and by wastes. Understanding our • 19% reduction in the turnaround implementing a simple capacity and demand was times for viewing a blood result in change we saved time.” important’’. A&E from time the blood was taken Establishing measurable Next steps • 100% reduction in phlebotomy standards We now recognise this is a vast area service related complaints, with To allow users and providers to of opportunity and further work is positive comments now being deliver integrated clinical pathways ongoing which will be shared in the regularly received to manage effective patient care. future. • 76 % reduction in staff absence • 22% increase in number of patients bled within 15 minutes of arrival due to improved staff scheduling.
  • 6. 6 Why phlebotomy? Why phlebotomy? Each year in England approximately 800 million pathology tests are processed and reported, costing the NHS an estimated £2.5 billion per annum, of these 90% involve the taking of a blood sample. As with many areas of the NHS demand continues to increase and the pressing challenge facing pathology services is how to deliver more for less. This challenge was articulated by Lord Carter in his review of Pathology Services where he concluded 20% or £500 million was the scale of the opportunity. Focussing on: • Improving access to phlebotomy To facilitate the delivery of an efficient and high quality service which is responsive to the needs and wishes of patients, with samples collected at times and in places which are convenient for patients. (Lord Carter Report of the second phase of the independent review of NHS Pathology Services in England). Lord Carter in his review of pathology NHS Improvement was tasked to • Establishing performance recognised that: ‘In this country, it is address some of the issues of standards generally phlebotomists who collect phlebotomy services and in particular: Clear performance standards samples from patients in hospital and for the delivery of the service those attending outpatient clinics”. • Improving access to phlebotomy should be developed, and for With this scale, phlebotomy offered services for patients and clinicians ensuring the effective use of the greatest opportunity to focus on • Improving productivity to provide a the pathology service. a patient facing process, bring issues more cost effective service to the surface, and contribute to • Improving patient experience • Improving quality and safety: significant improvement. • Investigating the impact efficient • Quality of service to the public phlebotomy services can have on • Clinical quality (by reducing the whole patient pathway by: specimen labelling errors) • Admission avoidance • System quality. • Reduced length of stay.
  • 7. Summary of learning 7 Summary of learning What we have learned? ‘Voice of the project leads’ We started out to explore phlebotomy services to understand if improving efficiencies, and access can have an impact on the whole patient pathway, speeding up decisions to treat, avoiding admissions and ultimately speed of discharge and length of stay. So what has been learned? It is challenging Whilst many of the trials, pilots, and improvement suggestions seem simple making them happen is not easy. Common sense it seems is not common practice. Change is never easy and any improvement project will require dedication, focus and clear outcomes to maintain momentum and deliver results, issues which are compounded when staff on pilot sites tried to drive improvement projects as well as doing the day job. “ Allocating time and fitting it around the day job has been really difficult.” Without national targets and goals ensuring staffing levels are means that performance data outside appropriate to meet anticipated The power of data of A&E is rarely collected and demands; Delivering a predictable Understanding current performance analysed. Simply understanding daily service to patients whilst resources is key and enables services to get and hourly demand allows staff to be are used efficiently. back in control of their performance, in better control of the service, however getting this information can be difficult. “ Rota management and staff capacity has improved as a result “ Getting hold of good of understanding the data. Waiting times were on the increase consistent data has been a and seeing where additional hours and staff were needed has challenge.” helped improve things.”
  • 8. 8 Summary of learning Go and see Establish measurable standards - “On the wards they have Make them visible much bigger issues like bed “Unless you understand the Base lining the phlebotomy service highlighted the lack of clear management and IT problem and what it entails measurable standards that were systems.” and get all the details, you visible to staff and users. Establish can’t do anything. Go and clear measurable standards in Common themes look for yourself to get the conjunction with users to ensure that While there were a number of the service is focused on patients’ improvement suggestions trialled information.’’ needs and best outcomes. If there is with varying degrees of success there some measure of good performance appear to be some common themes “Encourage staff to view the this seems to add clarity and focus to and learning. service from the patients what everyone is trying to achieve. Manage with data perspective. Asking the staff In Doncaster, a maximum 30 minute Collect and understand data, use it to to sit and watch helped them wait time standard was set. design the service. Manage the flow to identify the key wastes.’’ by reducing peaks and troughs and “Staff focused on the 30 keep the service as efficient as “ When considering minute standard and this has possible. Share performance data with staff and users. Establish improvement projects and been really successful.” dashboards to display metrics and particularly when seeking to empower staff to fix problems daily. use Lean methodology it is Phlebotomy in isolation? The feedback from pilot sites was Staff trained to apply Lean tools key that we understand the that while there were key areas of Train and empower staff to use tools service from the patient’s focus that delivered tangible benefits and techniques to focus on seeing perspective. It is surprising phlebotomy in isolation cannot and removing the wastes. Make use what can be observed and deliver the significant benefits to of tools and techniques to focus the discharge and other hospital service around the patient needs. some simple suggestions for processes. When asked at the start of improvement that can come the process whether phlebotomy was Communication from these observations. an issue many replied it was, but Most of the sites piloted ideas to once improvements were made it Apply the same methodology improve communication between became clear that issues with other phlebotomists and ward staff to as much of the processes diagnostic pathways, bed providing a range of benefits. as is possible, don’t blindly management, discharge letters and Phoning ahead to manage demand accept that the current pharmacy required improvement. gave phlebotomists the chance to process is the best way of know what level of work was waiting Fixing phlebotomy in isolation does on the wards and respond. Simple delivering.’’ not have a profound effect on the visual flags to indicate when whole patient pathway, but the phlebotomists were on the ward, benefits are still significant to the indicating when patients had been patient, and can deliver efficiencies. bled so doctors did not have to waste time checking.
  • 9. Summary of learning 9 Common wastes Significant efficiencies were found across the sites by simply focusing on common wastes identified through process mapping and observing the process. Reduce walking by having phlebotomy trolleys stocked on the ward, to an agreed standard. Dedicated phlebotomists Having phlebotomists dedicated to wards and outpatients across a number of sites increased productivity as measured by bleeds per hour. It appears that this is the result of better working between ward and phlebotomy staff, increased communication, and phlebotomists starting to build relationships with patients on the ward. Recognising the need for blood samples to be taken as soon as the decision is made for the test will require non phlebotomy staff to provide this service out of core hours. Delivering samples to the laboratory Understand when ward rounds take place. Ensure that blood results are available for rounds by bleeding patients earlier in the morning. Employ Porters or volunteers to collect and deliver samples little and often to the laboratory. Utilise air tube systems where available.
  • 10. 10 Understanding the needs of patients and users Understanding the needs of patients and users The importance of patient feedback A number of websites exist where patients are encouraged to provide feedback on their experience. One example is www.patientopinion.org.uk The first challenge – Have you looked at the feedback about your organisation on this website? The second challenge - Who is responsible for providing feedback to comments made about your organisation? “ The doctor saw her on Friday morning and said she could go home but the nurse pointed out that there were some blood test results that were still to arrive and he then agreed to “ Waiting for results seemed to be a ” keep her in hospital until Monday. delaying factor - I felt Patient relative that more rapid results could have “ saved some of my bed ” occupation time. My partner was waiting in A&E (after triage) Patient for two hours while blood tests could have been run - eventually when blood was taken she had to wait another two hours ” for results. Patient relative
  • 11. Telling the patient story 11 Telling the patient story Before embarking on wholesale changes to phlebotomy services it is Time from arrival in department to result viewed important to understand and define value from the patients’ perspective. Long delays from request to bleed Long delays from result This is central to understanding what (ownership, capacity, productivity) available to result viewed is important to patients and clinicians 4 Hour A&E Target or acted upon and provided areas to focus the improvement. This took the form of data analysis, stakeholder and staff 50 mins 28 mins 47 mins 1 hour 20 mins feedback, and patient experience. The end-to-end pathway provided evidence of the improvements already made in laboratory processes, and focussed on the potential for improvement in other parts of the 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 pathway Often we only look at the laboratory, Arrival to collection Collection to booked but it is in the whole pathway where Booked to reported Reported to viewed the big wins appear to be. The Emergency Care Pathway: Whiston Hospital There were perceived delays in the laboratory that were causing patients PATIENT STORY to breach the A&E four hour target. As a result of working with the The inpatient pathway Emergency department team we The following is a patient story of how poor processes can have a have been able to identify the dramatic effect on the patient: complete blood pathway and have engaged with key staff from the • Specimen taken 7.30 a.m. (for Gentamicin levels) - phlebotomist noted Emergency department. ‘patient very collapsed and not enough blood to do U&E, Full Blood Count and Gentamicin’ • Sample arrived in the laboratory 8.30 a.m. • Local lab analyser has been defective for the last 14 months (policy is all microbiology samples are analysed at hospital 10 miles away) • Lab staff spent two hours trying to contact the Senior House Officer (SHO) to ascertain which test was more important the U&E or the Gentamicin? • Sample put on first transport to external lab at 10.30 a.m. • Result back on ICE (I.T. System) at 11.45 p.m. • SHO contacted at 1.46 a.m. regarding result • Phlebotomist didn’t realise the significance of not being able to get blood out for this patient at 7:30 a.m. (i.e. collapsed from septic shock?) • Nurses left in a quandary as to whether to give the three more doses of Gentamicin due at 8.00 a.m. 4.00 p.m. and midnight.
  • 12. 12 Our approach: Lean thinking - putting patients first Our approach: Lean thinking - putting patients first “ Too often, patients are expected to fit around ” services, rather than services around patients. Liberating the NHS – Department of Health White Paper (December 2010) At the heart of Lean thinking are customers, our patients, and seeking to understand what parts of our processes they believe are valuable. In our experience with or as patients we “ Lean thinking is a way of streamlining the patient journey and making it safer, by helping staff to eliminate all kinds of waste and to treat ” may all agree that of value is safe, timely, high quality care. Very few of more patients with existing resources. us would consider waiting, queuing, endless paperwork, or mistakes to be Jones, www.leanuk.org a valuable part of any service we would be prepared to pay for. The Benefits of Lean The key to lean improvement is: “ Any process or value stream Improved customer satisfaction Go see, ask why, and Lead Time / Cycle Time • Reduced waiting understand the root • Better delivery Before • More capacity cause of the problem • Better quality ” • Improved productivity you are solving. • Improved safety After David Fillingham, Lean Healthcare Lean attacks waste here Work ... value added time Wait/waste ... non value added time Reduced waste, improved customer experience
  • 13. Our approach: Lean thinking - putting patients first 13 Continuous improvement in Lean methodology focuses on five key steps 1. Specify value - The elimination of waste is the main characteristic of Specify VALUE from Lean. Waste is everything that the customer viewpoint doesn’t add value to the patient or process. There are three types of work: Pursue PERFECTION in Identify the • Value add – When you are adding VALUE STREAM quality and value to the patient/process (e.g. quantity by and remove prescribing medication, providing continuous Introduce Standard Working waste physiotherapy, reporting an image) improvement Remove Waste Set Up Visual Management • Necessary waste – When you are Eliminate Batching not adding value but it is a Identify Root Cause necessary step. (e.g. incubation in a microbiology laboratory) • Unnecessary waste – Where you are not adding value and these steps could be removed (e.g. walking to get or find items, initiate PULL in line Make value with customer demand FLOW waiting for staff, machines and medication). The wastes can be remembered by the name TIM A WOODS (Lean office at Cooper Standard, 2. Identify the value stream steps 5. Continually improve and strive Plymouth UK) - A current state value stream map is for perfection - Continuous a visual representation of all the improvement is the final lean actions currently required to deliver a principle, which is to strive for T TRANSPORT product or a service. perfection through continuous I INVENTORY improvement. It is important to 3. Make value flow - Flow is the develop staff and give them the M MOTION continual movement of value adding capability, autonomy and activities from the beginning to the empowerment to solve the problems end of the value stream. Processes as they encounter them on a daily A AUTOMATING which add value to the patient basis. (an inefficient process) should not be held up by any non W WAITING value adding steps or waste in the “More often than not the system. O OVER PROCESSING process is to blame not the 4. Pull value through the process people. To improve the O OVER PRODUCTION from actual demand - Flow and pull process do so by striving for D DEFECTS work to keep the entire value stream ‘clinical excellence in moving. “Flow where you can, pull partnership with process S SKILLS UTILISATION where you must” Jeffery K. Liker, The Toyota Way, 2004 excellence’.” Reference: ‘Bringing Lean to Life’, Continuous improvement in NHS Improvement Cytology, NHS Improvement
  • 14. 14 Project approach Project approach The experience from previous learning has demonstrated that the Factors for achieving sustainable improvements factors in the graphic on the right are vital to achieving sustainable improvement. Understand the current process In healthcare, we are used to taking clinical measures such as temperature, pulse, blood pressure, respiration rates, urine outputs etc in order to understand the current status and demonstrate if conditions are getting better or worse. Project timeline Identify Evaluate Data Pilot the and analysis solutions wastes sustain To improve your current process, data is required to understand the root cause of the problem you are trying to address, a set of measures need to be agreed. It isn’t always easy to collect data for Map the process Measures might include: this baseline. If you can’t get the A critical starting point in any • Quality – End to end information from the electronic problem solving or improvement turnaround times systems, you will need to collect the work is to map the process in its • Cost – Improve productivity information manually. current state. One of the tools used • Morale – reduce staff time doing to capture the current state or ‘as is’ wasteful activities Data and measures are also performance is the value stream map • Patient experience – reduction in important to demonstrate and prove (VSM). waiting times. that change has occurred, and what difference this makes for all those Current State VSM involved in the process including A current state value stream map is a patients and staff. Whether the visual representation of all the actions change was a success or a failure, currently required to deliver a product you still need to demonstrate it! or a service. The output however is more than just the current state, you
  • 15. Project approach 15 also look to map where the value in the process happens, and where PDSA cycle for learning and improvement waste in the process is. This then guides group discussions and problem solving to produce tangible solutions and ideas to reduce the waste and increase the value in the ACT PLAN What changes Objective process. Remember as defined earlier are to be made? Questions and Next cycle predictions (why) in this booklet value can only be Plan to carry out the defined by the end customer. In cycle (who, what, where and when) healthcare the customer is usually the patient. Value is any activity that STUDY DO directly contributes to satisfying Complete the Carry out the plan analysis of the data Document problems needs of the patient. Any activity that Compare data to and unexpected predictions observations doesn’t add value is defined as Summarise what Begin analysis waste. was learned of the data Future State VSM Once you understand the current picture of what really happens throughout the value stream, you can begin to agree what needs to happen and then analyse the gap between the current and future states. From Once suggestions for improvement the only sustainable way to strive for your current state map you will be have been tested on a smaller scale perfection. able to identify where the significant and demonstrated they work, only problems occur. This might be the then can we we roll out those Areas to focus on most prevalent waits and delays, the changes across the whole service. Having defined patients’ value, the largest amount of work in progress This will require planning, mapping, waste identification and between process steps or where consideration for potential obstacles, staff discussion began to focus on there is considerable duplication. and a plan to manage those changes. key areas and potential for Once the future state Value Stream However, changes are made in the improvement: Map is completed, it is then essential knowledge that they have been to review measures, analyse the gap piloted, have demonstrated their • Understand the end to end between current and future state success and how they improve the pathway – don’t assume the fault and then agree an action plan to trial process. lies with the laboratory the changes. • Capacity and demand – Continuous improvement understand daily/hourly demand Take action and pilot solutions Continuous improvement is the final and capacity Take action, pilot suggestions for Lean principle, which is to strive for • Use visual management to improvement, measure the effect and perfection by embracing the Lean demonstrate performance continue to improve until you have a philosophy and tools. The staff are a • Engagement with clinical teams workable solution to reduce waste. fundamental part of Lean. It is • Productivity – How to improve the Even small scale pilots can provide important to develop staff and give number of patients bled per hour enough data and feedback to them the capability, autonomy and • Use the evidence to design the establish if the solution delivers empowerment to solve the problems service. benefits and increases value, before as they encounter them on a daily rolling out large service wide changes basis. Teaching and expecting that are untested. rigorous problem solving by all staff is
  • 16. 16 The pilot sites The pilot sites NHS Improvement worked with West Middlesex University the following pilot sites: Hospital NHS Trust The West Middlesex University Doncaster and Bassetlaw Hospital is a busy urban acute Hospitals NHS Foundation Trust hospital located in Isleworth, West (Doncaster Royal Infirmary) London providing services primarily to Doncaster Royal Infirmary is one of residents of the London Boroughs of the key hospitals in the Doncaster Hounslow and Richmond upon and Bassetlaw Hospitals NHS Thames. Employing some 2,250 Foundation Trust. The hospital people (including our partners in provides a full range of services Ecovert FM), the hospital has over appropriate to a large district general 400 beds. The Trust has an annual hospital in 800 beds. Each year the budget in excess of £130 million and hospital treats around 150,000 provides services to a population of patients along with 95,500 A&E around 400,000. patients (combined figures for Doncaster Royal Infirmary and The Dudley Group of Hospitals Montagu Hospital). NHS Foundation Trust (Russell’s Hall Hospital) St Helens and Knowsley Teaching Russell’s Hall Hospital is the largest of Hospitals NHS Trust (Whiston three hospitals in The Dudley Group Hospital) of Hospitals providing the full range Whiston Hospital is one of two of surgical and medical specialties for Merseyside hospitals (along with St its inpatient services, together with Helens Hospital) managed and run by some outpatient and therapy services St Helens & Knowsley Teaching with over 750 beds. Hospitals NHS Trust. The new hospital offers the full range of acute South Warwickshire NHS healthcare services along with Foundation Trust (Warwick specialist burns care through the Hospital) Mersey Regional Burns and Plastic While working with our pilot sites, Surgery Unit. It has 15 operating NHS Improvement had an theatres, diagnostic facilities, and opportunity to link with South over 800 beds. Warwickshire NHS Foundation Trust who are taking part in a flow cost and quality programme with the Health Foundation.
  • 17. 17 ONE. CASE STUDY Doncaster Royal Infirmary Outpatient phlebotomy improvements Summary How the changes were 59% reduction in average waiting implemented time for patients attending the walk- in phlebotomy clinic at Doncaster • Numerous formal and informal Royal Infirmary (DRI) meetings and discussions with the phlebotomy team to agree Understanding the problem changes. Patients attending the phlebotomy • The walk-in clinic relocated to the walk-in service at DRI often had to main out-patient area. wait over an hour to have their • A patient queue management blood taken. Regularly it was system was installed. This system standing room only in the waiting enables each phlebotomist to call area, staff morale was low and staff the next patient through to their absence was high. The long waiting cubicle as soon as they are ready, times for phlebotomy led to knock- using a small keypad. The patients on problems in outpatient clinics, see a number display and hear an leading to complaints from clinicians audible announcement in the and patients. A high number of A receptionist recorded the waiting waiting area. The keypad informs primary care patients also attended time for phlebotomy on the hour, the phlebotomist how long the the walk-in service and were equally every hour over many months. patient has waited to be called, dissatisfied with waiting times. and how many people are in the Staff issued a questionnaire to all queue. The phlebotomy area was co-located patients attending the walk-in clinic • A dashboard was developed, with the pathology laboratory so all throughout the week of 23-27 utilising the output data from the outpatients had to travel round the November 2009, to provide patient queue management hospital site to have their blood feedback on why they had chosen to system. The team print the taken. Patients reported to a attend DRI for phlebotomy and to dashboard to create a very visible receptionist as they arrived, who gain information about how long display of daily, weekly and checked their identification and they had to wait. monthly performance. placed their request form in a box in • Demand information was order of arrival. As each Phlebotomists sat in the patient requested from every inpatient phlebotomist became free, they took waiting area and observed the ward each morning before the the next request form from the box, process from the patients’ point of phlebotomy round started to assist walked out into the waiting area, view. Phlebotomists timed each overall rota management. called the patient by name and stage of the process and then • The staff rota was co-coordinated waited for the patient to respond agreed which steps were value across inpatient services and the and return to the blood taking area creating and which were ‘waste’. walk-in clinic to match capacity to with them. demand as closely as possible, with a number of changes being made over time.
  • 18. 18 Measurable outcomes and impact Reduction in average waiting time • 59% improvement in average 25 waiting time. Pre improvement Post improvement • Average waiting time improved Average waiting time (inpatients) from 18.6 to 7.6 minutes. 20 • 53% improvement in maximum Average waiting time waiting time 15 • Maximum waiting time reduced from 87 to 41 minutes (averages per month) 10 • Reductions in average and maximum waiting times achieved despite increasing demand, and 5 with no increase in staff numbers. • 12,699 hours of waiting time 0 saved since improvement work Aug Sep Oct Nov Dec Jan Feb Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb 09 09 09 09 09 10 10 10 10 10 10 10 10 10 10 10 11 11 (approx. 1,154 less waiting hours Month per month). • Feedback has been hugely positive, transforming 10 written complaints in 2009/10 to 21 written compliments in 2010/11 Reduction in maximum waiting time along with hundreds of verbal 140 compliments. Pre improvement Post improvement Maximum waiting time (inpatients) 120 The following quotations are taken from some of the written 100 compliments received: Maximum waiting time 80 “I have been attending 60 phlebotomy for 12 years as a patient of Dr M. Since your 40 reorganisation in the last few 20 months, the reduction in waiting time is both 0 Aug Sep Oct Nov Dec Jan Feb Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb significant and welcome. 09 09 09 09 09 10 10 10 10 10 10 10 10 10 10 10 11 11 Month Well done in improving so much the patient experience" “ This is so much better than before, in and out, clean area and friendly staff”
  • 19. 19 • Feedback from clinicians has been Reduction in waiting time while activity increases equally positive, with many 140 8,000 consultants contacting Pre improvement Post improvement phlebotomy staff to inform them 120 7,000 how pleased they are that their patients are being seen quickly. Waiting time (inpatients) 6,000 100 • No issue with seating in the 5,000 waiting area as the queue does 80 not build up. 4,000 • Most outpatients do not have to 60 3,000 travel round the hospital corridors to have their blood taken, as 40 2,000 phlebotomy is now co-located in 20 the main outpatient area. In 1,000 addition, the free park and ride 0 0 bus stops just outside the Aug Sep Oct Nov Dec Jan Feb Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb 09 09 09 09 09 10 10 10 10 10 10 10 10 10 10 10 11 11 phlebotomy and outpatient Month waiting area. Maximum waiting time Average waiting time Attendees • Staff morale has improved significantly. The phlebotomy team meets regularly in work hours. Communication folders Staff absence - Phlebotomy (DRI) and notice boards have been introduced and most staff 10 participate in social functions Pre improvement Post improvement 9 outside work: 8 • Since the improvement work Phlebotomy commenced, staff absence has Percentage absence 7 reduced from 6.6% to 1.6% 6 over the last twelve months. 5 • 926 more staff hours at work that were previously absent in a 4 year. 3 2 1 0 Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar 09 09 09 09 09 09 09 09 Dec 10 10 10 10 10 10 10 10 10 10 10 10 11 11 11 Month
  • 20. 20 Ideas tested which were Daily dashboard example successful • Installing patient queue management system: • Removing waste (phlebotomist no longer going into waiting area to call patient). • Phlebotomist able to see waiting time of current patient and number of patients in queue on keypad. • Dashboard displays created using data from system – to make performance very visible. Daily, weekly and monthly dashboards are used (see examples on the right). • Data from system used to match staff rotas (capacity) to demand as closely as possible. • Reducing phlebotomy hours on inpatient wards and moving them to walk-in clinic. • Relocating to main outpatient area. How this improvement benefits patients • Significant reduction in waiting time for patients. • On average every patient waits only 7.6 minutes, rather than 18.6. • Visual and audible display in waiting area, so improvement for patients with hearing difficulties. • Outpatient clinics not held up by patients queuing to have blood taken.
  • 21. 21 How will this be sustained, Monthly dashboard example potential for the future and additional learning • Ongoing use of data by management team and phlebotomists. • Visible displays of performance to staff and patients. • Roll-out of patient queue management system, staff processes and rotas to Bassetlaw hospital walk-in clinic (positive patient feedback and evidence of waiting time improvements used to achieve business case approval). • Fine-tuning of staff rotas in line with demand. • Data used to support recruitment as activity increases (evidence for funding application). Contact Sarah Bayliss Email: sarah.bayliss@dbh.nhs.uk
  • 22. 22 TWO. CASE STUDY Doncaster Royal Infirmary Increased phlebotomy productivity on inpatient wards Summary 32% increase in phlebotomy productivity on wards, from 8.85 to 11.7 patients per hour. Understanding the problem • Phlebotomists were frequently reaching the end of their shift, running out of time, and leaving some inpatient wards without a phlebotomy service. Different phlebotomists went to each ward each day, working in pairs, and there was little or no teamwork between phlebotomists and ward staff. • The phlebotomists were unable to bleed some patients. A team of phlebotomists and ward • Separate ward and walk-in clinic • The ward phlebotomists would staff undertook a process mapping phlebotomy teams were collect together to get specimens exercise. Phlebotomists timed each established. ready for transport to the stage of the process and the team • Only one phlebotomist goes to laboratory, have a break, and then agreed which steps were value each ward instead of working in would phone the manager to creating and which were ‘waste’. pairs, so they are on the ward for inform her how many patients had Changes were agreed and longer; therefore, there is a greater not yet been bled. implemented to reduce ‘waste’ and opportunity for the doctor to place • Staff morale was low and absence thereby increase value as a additional requests. levels were high. percentage of the total service time. • ‘Phlebotomist on the ward’ • Feedback from wards was poor. magnets are displayed on the How the changes were ward ‘status at a glance’ boards to Ward 26 (a respiratory medical ward) implemented indicate their presence. agreed to work with the phlebotomy • Suggestions from staff from team to improve the service. process mapping session and other meetings. Phlebotomy representatives observed • Demand information was what was happening on ward 26, requested from every inpatient then met with a team of staff from ward each morning before the ward 26, listened to their views of phlebotomy round started. the phlebotomy service and • The staff rota was coordinated ascertained what changes they across inpatient services and the would like. The phlebotomists then walk-in clinic to match capacity to shared this information with their demand as closely as possible, colleagues. with a number of changes being made over time. • Every ward was asked to indicate their ideal time for the phlebotomy round.
  • 23. 23 • Same phlebotomist on each ward each day, so soon built rapport Staff absence - Phlebotomy (DRI) with ward team. Also got to 10 know ‘their’ patients, so fewer Pre improvement Post improvement 9 unable to bleed events. • Ward phlebotomy trolleys were 8 Phlebotomy Percentage absence established, rather than 7 phlebotomist having to transfer a 6 trolley between wards (reduce time waiting for lifts, and improve 5 infection control) and a standard 4 layout agreed for each trolley. 3 • Pilot on ward 26 to test out changes. 2 • Discussion at matron’s meetings to 1 agree roll-out across all wards. 0 • Proposed trolley changes Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar 09 09 09 09 09 09 09 09 Dec 10 10 10 10 10 10 10 10 10 10 10 10 11 11 11 coordinated as part of electronic Month requesting and reporting system. Measurable outcomes and impact • 32% improvement in Ideas tested which were • Use of ward-based trolley for productivity on inpatient wards. successful phlebotomy, rather than taking a • 33% reduction in phlebotomy • Establishing a ward-based trolley from phlebotomy round staff hours on inpatient wards, phlebotomy team. every ward. yet wards no longer left without a • Named phlebotomist per ward. • Standard layout for every trolley service. • Only having one phlebotomist to agreed and implemented. • Positive feedback from ward staff service each ward, so they are on and phlebotomists. the ward for a longer period. How this improvement • Reduction in number of ‘unable to • Displaying ‘phlebotomist on ward’ benefits patients bleeds’. magnets. • Happier staff. • Staff morale has improved • Delaying coffee breaks until ward • Phlebotomist gets to know the significantly and phlebotomist work is completed. patients on their wards, which: absence has reduced from 6.6% • Reducing phlebotomy hours on • increases their success rate at to 1.6%. The phlebotomy team inpatient wards and moving them obtaining high quality blood meets regularly in work hours. to walk-in clinics (matching samples. Communication folders and notice capacity to demand). • means they can spot when a boards have been introduced and • Changing the order in which request form is missing. most staff also participate in social phlebotomists attend each ward to • builds rapport with the patient functions outside work. align the service with ward and helps to put them at ease. • 926 more staff hours at work that rounds. • Enables blood to be taken as soon were previously absent in a year. • Varying how specimens are as possible after the clinician transported to the laboratory to requests it, and transported to the ensure they are processed as soon laboratory for analysis, thereby as possible. supporting timely treatment or discharge of patients.
  • 24. 24 How will this be sustained, potential for the future and additional learning • Ideas piloted on ward 26 have been rolled out to other wards following discussion at matrons’ meetings. • Use of ward-based phlebotomy trolley to be rolled out as part of the electronic requesting and reporting system implementation (a ‘clinical cart’ is being developed that will combine provision of IT hardware and software with the facility to transport phlebotomy and other clinical consumables). • Ongoing use of data by management team and phlebotomists. Contact Sarah Bayliss Email: sarah.bayliss@dbh.nhs.uk
  • 25. 25 THREE. CASE STUDY Whiston Hospital (St Helens & Knowsley) - A&E Department Reduced turnaround times (TAT) and reduced admissions Background Whiston Hospital is a new PFI which Whiston A&E blood pathway opened in March 2010, with 900 3.50 beds, approximately 250 A&E 19% reduction overall patients attending per day, 3.21 3.25 pathology had approximately 100 June October patient bloods per day. The location 2..53 Turnaround Times of this unit was approximately 100 2.44 2.24 meters away from the existing pathology service. National target 1.55 POD reliability improved Raised awareness in AED four hour wait – impact on moving Porter collects sample Coordinator roles when POD down stablished patients / admissions high – charges 1.26 Phlebotomist 1.20 to PCT, how could this be challenged trialled in AED 0.57 (see EAU on the following page). 0.50 0.52 0.47 0.47 0.40 0.28 0.28 Summary 0.25 0 As a result of working with the Arrival in AED Collected to boked Booked in lab to Results available Total Emergency department team we to sample collected in lab system results available to results viewed have been able to identify the end- to-end blood pathway and have engaged with key staff from the Emergency department. A measure Understanding the problem • Patient blood samples are of the end-to-end blood pathway To understand and measure the booked in to the pathology was undertaken, and a process performance of the blood pathway computer - Received mapping day held to map the within our Emergency services • The pathology process is patient’s journey. This process department. To investigate the completed (i.e. Emergency produced an action plan and impact the blood pathway has on department staff are able to meetings were then held every two hospital admissions. view results) - Authorised weeks to monitor the introduction of • Results are viewed in the the changes. This engagement with our Emergency department - emergency department identified a Viewed. The process showed an overall possible link between the blood • Hospital admissions (expressed as reduction in the blood pathway of pathway and admissions to the a percentage). 19%. Trust. We were confident that the existing blood pathway could be Data was extracted electronically improved and wanted to use the from both the emergency hospital admissions data as an department system and the indicator / measure of this pathology computer. Some manual improvement. data extraction was also carried particularly for results viewed. Time Data collection for this area falls collected was only provided on under the following headings: approximately 40% of requests. • Emergency blood pathway Completed data sets were processed • Patient arrival time in the and the outcomes discussed to emergency department - improve the level of understanding Arrived at the appropriate workstream • Patient has blood collected - meetings. Transport
  • 26. 26 Outcomes All relevant departments were Reasons for admission engaged in the process mapping 100 event. Actions were captured in a 90 plan; this was then delivered over 91 several weeks with varying success. 80 70 Number admitted The following changes were made: 60 • Take blood samples earlier in the patients journey. 50 • Transport changes 40 • Trust air tube system – Improve 30 • Improve air tube failure reporting process 20 21 19 • Improve access to porters 10 14 when/if air tube fails. 8 4 2 0 • Action pathology blood results Awaiting Extended Waiting for Waiting for Waiting for Waiting for Other Bed Clinical Blood Transport Specialist Imaging earlier by viewing using patient Pathway Results Opinion (eg Troponin) (eg Orthopaedics) enquiry or scrolling screens. Reasons for Admission • Improve team work between Trust phlebotomy team and emergency assistants, this resulted in improved coverage of previously un-staffed sessions. Emergency Admissions Challenges • Re-launch clinical nursing lead for Unit (EAU) • Consistent engagement over time. every shift to provide support and This 16 bed unit accepts patients for • Data quality and understanding of standard working. a whole variety of reasons / the impact. • Frequent meetings to discuss and conditions. We decided to look in • Extraction of data, time sustain improvements / introduce detail at four days over a period of consuming and therefore this had new changes. two weeks. To gather information to be limited. we used the EAU ward admissions • Introduction of changes /timescale. Following on from the action plan it register and the trust Electronic • Multi team working, efforts being was clear that we needed to identify Document Management System made to co-ordinate the different those patients that had been (EDMS) for all patients admitted over teams. admitted to hospital due to a delay the period. See results above. • Changes to targets. in the blood pathway. After • PCT structure /changes. discussions with the medical The outcome of this work was admissions unit ward manger we felt shared with the Emergency Contact it was best to concentrate on a unit department mangers that used this Chris Westcott called the emergency admissions and other data to introduce planned Email: chris.westcott@sthk.nhs.uk unit. pathways for specific conditions. This work is ongoing and therefore the outcome can not be fully assessed at this stage. It is felt however that it will have an impact on the hospital admission rate.
  • 27. 27 FOUR. CASE STUDY Whiston Community Clinics (St Helens & Knowsley) Scheduling and flow of start time Along with other national sites we • The data showed the distance We undertook reviews of several set out to answer the following patients travelled was not phlebotomy areas, one of these questions: excessive, so choice was areas had recently been handed over acceptable – No action taken. to our team and we had changed • Are patients waiting excessive days • The demand on occasions did the service significantly but some before having blood taken? exceed capacity but this was felt issues remained. This service was • Are patients waiting for long to be limited, this area needs to be based in a new PFI PCT build called periods when they arrive at a reviewed on a regular basis as the Newton Community Hospital. The phlebotomy session? percentage increase in workload phlebotomy service was an on • Are patients travelling excessively changes. demand service. All patients were to have blood taken? handed a number on arrival by the • How is the capacity in relation to This years increase for primary care PCT receptionist, and once our limit the demand? will see a further 28,000 (M11 had been reached for that session all forecast) patients being bled other patients were then turned Understanding the problem compared to the previous 12 months away. Our initial plan was to concentrate of April 09 – March 10. This equates on primary care based staff and then to another 1.65 WTE phlebotomy With demand and service provision incorporate any transferable hours required to deliver this offset, the majority of patients improvements/changes to our additional capacity - Action taken, waited at least half an hour or more secondary care based team. As we have increased our service by to be bled: there was no data available with three additional community sites all regards to accessing phlebotomy we at the request of the PCT’s, lessons • 50% of patients waited up to collected data to form a baseline and learnt have been used at these new half an hour to be bled. enable us to understand the process. sites • 80% of patients were seen in 50 All the data needed to be collected minutes from arrival. manually. On analysing this data it was felt that there were long waiting times for patients to be able to gain access to phlebotomy clinics and Percentage time to be seen from arrival then each patient would have encountered long waits in various 100 settings for their blood to be taken. 90 80 • The data showed that the community clinic we had chosen 70 showed delays from the request Percentage 60 being made to the patient arriving 50 to have blood taken but that these were predominately due to patient 40 choice – No action taken. 30 • The data showed patients who 20 had arrived at a community 10 phlebotomy session were waiting an excessive amount of time 0 0 to 5 11 to 15 21 to 25 31 to 35 41 to 45 51 to 55 61 to 65 71 to 75 before they had their blood taken mins 6 to 10 mins mins 16 to 20 mins 26 to 30 mins 36 to 40 mins 46 to 50 mins 56 to 60 mins 66 to 70 mins mins mins mins mins mins mins – Main focus for action. Time from arrival
  • 28. 28 Our team decided to drill down our data and improve the phlebotomy Percentage bled service at our chosen clinic; we looked at all the factors below: 80 70 71.9% • Capacity and demand. January 2010 October 2010 60 • Service delivery - start time. • Patient flow. 50 Percentage 50.3% • Staff moral / patient experience. 40 40.7% 30 All of the baseline data required 20 could be easily accessed with the 18.8% exception of staff moral / patient 10 experience. This was collected by 0 improving staff feedback with senior % in 15 minutes % in 30 minutes members of staff and monitoring patient complaints from this clinic. By starting the service 30 minutes earlier the phlebotomist was able to Results The PCT staff within the clinic are reduce the number of patients January 10 happier as fewer patients are waiting more than 30 minutes • 50% patients bled within 30 complaining, our phlebotomy staff significantly. We also provide minutes are happier and are returning to the additional phlebotomy resource on a October 10 main St Helens Hospital base earlier, Tuesday. We are reviewing the • 72% patients bled within 30 this helps productivity at this site and requirement for an afternoon minutes. also staff morale as they are session; however this will depend on supporting their colleagues at St future workload and demand. January 10 Helens Hospital over lunch times. • 19% patients bled within 15 From November 2009 – October minutes. Blood samples are returning to the 2010 we received eight complaints, October 10 laboratory earlier therefore most of these were in relation to • 41% patients bled within 15 turnaround times (TAT) and patient flow and excessive waiting minutes. reporting to the GP will be times. A few of these were centered improved, with the number reported on patients being asked to return to Overall average time to be bled has on the same day being higher than the clinic another day due to the fallen from 33 minutes in January previous. capacity being exceeded. The 2010 to 23 minutes in October number of patients bled per three 2010. Contact hour session on average is 45. The Chris Westcott data showed that within the first 250 patients are bled per week, on Email: chris.westcott@sthk.nhs.uk hour over 25 patients were average 10 minutes per patient time attending the clinic which made it saved, this equates to more than difficult for a single phlebotomist to 2,100 hours patient waiting (or 90 match the demand. days) saved per year.