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2nd. BRICS FOUNDRY FORUMTRENDS FOR THE BRAZILIAN FOUNDRY INDUSTRYBrazilian Foundry Association – ABIFADevanir Brichesi – P...
MAIN TOPICS• Brazil in figures•   Infrastructure•   Cast Metal in Brazil and Worldwide•   Cast Metal - Characteristics•   ...
BRAZILPOPULATION: 192 MILLIONAREA: 8.5 MILLION km2.GDP: 2.47 TRILLION US$ (2011)Economy: The largest in LatinAmerica and 8...
MAIN TOPICS• Brazil in figures• Infrastructure•   Cast Metal in Brazil and Worldwide•   Cast Metal - Characteristics•   Ex...
Foundry Industry                  Raw Material (%)                     Surplus to export100      100                100   ...
Foundry Industry         Electric PowerHydro Generation is the main source                  300                  250      ...
Foundry Industry            Well-Trained Manpower• Foundry Technical Courses• Metallurgical Engineering• Foundry MBA• Foun...
MAIN TOPICS• Brazil in figures• Infrastructure• Cast Metal in Brazil and Worldwide• Cast Metal - Characteristics• Exports ...
Foundry in BRAZIL                Regional Production        São Paulo;           34%                             Centro-Mi...
Foundry Industry      World Production                            2010*•   1 º CHINA            39.600.000•   2 º INDIA   ...
MAIN TOPICS• Brazil in figures• Infrastructure• Cast Metal in Brazil and Worldwide• Cast Metal - Characteristics• Exports ...
Foundry Industry                  Iron Casting – Characteristics                                           Distribution of...
Foundry IndustryGray Iron + malleable / nodular (2011)          unit: thousand ton                                        ...
Foundry Industry                    Steel Casting - Characteristics                                                 Distri...
Foundry IndustryCarbon Steel Casting/Manganese/Stainless (2011)               unit: thousand ton                          ...
Foundry Industry               Aluminum Casting – Characteristics                                         Distribution of ...
Foundry IndustryAluminum Die Casting / Gravity (2011)        unit: thousand ton                                        7
Foundry Industry      General Characteristics (Iron+Steel+Non Ferrous)      BASE YEAR                    2011   Sales Reve...
MAIN TOPICS•   Brazil in figures•   infrastructure•   Cast Metal in Brazil and Worldwide•   Cast Metal - Characteristics• ...
Foundry IndustryMetalcasting Exports – ton and thousand US$ (2000-11)              Iron + Steel + Non Ferrous
Foundry IndustryExports by Metal – ton (2000-11) (Iron, Steel and Non Ferrous)                                   21
Foundry IndustryMetalcasting Exports by Metal – (thousand US$)        Iron, Steel and Non Ferrous                         ...
Foundry IndustryExports by Destination – US$ - %  Iron + Steel + Non Ferrous                                   23
MAIN TOPICS•   Brazil in figures•   Infrastructure•   Cast Metal in Brazil and Worldwide•   Cast Metal - Characteristics• ...
Necessary Investments (2012 – 2016)  Considerations:• Vehicle Production - Domestic Demand expected to be at 2020 =  6.3 m...
Foundry Industry                  Necessary Investments (2012 – 2016)•   Cast Iron :         2.7 billion US$   - > Install...
PRODUCTION FORCAST – 2012   METALS (t)   %    FORCAST     INSTALLED     OCCUPANCY                                 CAPACITY...
Foundry IndustryProduction x Installed Capacity (ton)                                        28
FOUNDRYA Brazilian vocationalways presents but werarely perceive.                         29
THANK YOU !                謝謝Associação Brasileira de Fundição - ABIFABrazilian Foundry Association – ABIFAAv. Paulista, 1...
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trends for brazil foundry industry

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Transcript of "trends for brazil foundry industry"

  1. 1. 2nd. BRICS FOUNDRY FORUMTRENDS FOR THE BRAZILIAN FOUNDRY INDUSTRYBrazilian Foundry Association – ABIFADevanir Brichesi – PresidentBeijing – China May/2012
  2. 2. MAIN TOPICS• Brazil in figures• Infrastructure• Cast Metal in Brazil and Worldwide• Cast Metal - Characteristics• Exports – Evaluation• Trends of Brazilian Industry
  3. 3. BRAZILPOPULATION: 192 MILLIONAREA: 8.5 MILLION km2.GDP: 2.47 TRILLION US$ (2011)Economy: The largest in LatinAmerica and 8th. in the worldCar fleet: 32.1 million (2010)Export 2011: 256 billion US$Import 2011: 226 billion US$
  4. 4. MAIN TOPICS• Brazil in figures• Infrastructure• Cast Metal in Brazil and Worldwide• Cast Metal - Characteristics• Exports – Evaluation• Trends of Brazilian Industry
  5. 5. Foundry Industry Raw Material (%) Surplus to export100 100 100 1008060 62 59,840 46,420 0 Pig Iron Aluminum Ferroalloys production exportation 5
  6. 6. Foundry Industry Electric PowerHydro Generation is the main source 300 250 258,8 200 150 100 95,7 50 0 Installed Energy Potential 6
  7. 7. Foundry Industry Well-Trained Manpower• Foundry Technical Courses• Metallurgical Engineering• Foundry MBA• Foundry Engineering 7
  8. 8. MAIN TOPICS• Brazil in figures• Infrastructure• Cast Metal in Brazil and Worldwide• Cast Metal - Characteristics• Exports – Evaluation• Trends of Brazilian Industry
  9. 9. Foundry in BRAZIL Regional Production São Paulo; 34% Centro-Minas Gerais; 25%N-NE; 3%Rio Gde Sul; 5% Sta Catarina; Paraná; 1% Rio de 26% Janeiro; 6% South + Southeast = 91%
  10. 10. Foundry Industry World Production   2010*• 1 º CHINA 39.600.000• 2 º INDIA 9.050.000• 3 º USA 8.232.233• 4 º GERMANY 4.794.179• 5 º JAPAN 4.757.999• 6 º RUSSIA 4.200.000• 7 º BRAZIL 3.240.978• 8 º KOREA 2.233.600• 9 º ITALY 1.970.662• 10 o FRANCE 1.956.966• 11 º MEXICO 1.651.679• 12 º TURKEY 1.300.769 * Source: Modern Casting/Dec 2011 10
  11. 11. MAIN TOPICS• Brazil in figures• Infrastructure• Cast Metal in Brazil and Worldwide• Cast Metal - Characteristics• Exports – Evaluation• Trends of Brazilian Industry
  12. 12. Foundry Industry Iron Casting – Characteristics Distribution of the Production BASE YEAR 2011 Sales Revenue billion US$ 7.07Direct Jobs (thousand) 48.14 Production t/year 2.8MillionInstalled Capacity t/year 3.9Million 521 – 95% Nb. of Companies Small/Medium 7th. World Production 12
  13. 13. Foundry IndustryGray Iron + malleable / nodular (2011) unit: thousand ton 13
  14. 14. Foundry Industry Steel Casting - Characteristics Distribution of the Production BASE YEAR 2011 Sales Revenue billion US$ 1.96 Directs Job (thousand) 4.28Production thousand t/year 270.0Installed Capacity (th) t/year 420 192 - 95% Nb. of Companies Small/Medium 6th. World Production 14
  15. 15. Foundry IndustryCarbon Steel Casting/Manganese/Stainless (2011) unit: thousand ton 15
  16. 16. Foundry Industry Aluminum Casting – Characteristics Distribution of the Production BASE YEAR 2011Sales Revenue billion US$3.99Directs Job (thousand) 4.5Production th t/year 252 Instal. Cap. th t/year 370 334 - 95% Nb. of Companies Small/Medium 10st. World Production 7
  17. 17. Foundry IndustryAluminum Die Casting / Gravity (2011) unit: thousand ton 7
  18. 18. Foundry Industry General Characteristics (Iron+Steel+Non Ferrous) BASE YEAR 2011 Sales Revenue billion US$ 13.3 Directs Job (thousand) 67.8Production Million (t/year) 3.3 4.7 millionInstalled Capacity (t/year) 2011 1325 Companies 95% Small/Medium 7th. World Production 18
  19. 19. MAIN TOPICS• Brazil in figures• infrastructure• Cast Metal in Brazil and Worldwide• Cast Metal - Characteristics• Exports – Evaluation• Trends of Brazilian Industry
  20. 20. Foundry IndustryMetalcasting Exports – ton and thousand US$ (2000-11) Iron + Steel + Non Ferrous
  21. 21. Foundry IndustryExports by Metal – ton (2000-11) (Iron, Steel and Non Ferrous) 21
  22. 22. Foundry IndustryMetalcasting Exports by Metal – (thousand US$) Iron, Steel and Non Ferrous 22
  23. 23. Foundry IndustryExports by Destination – US$ - % Iron + Steel + Non Ferrous 23
  24. 24. MAIN TOPICS• Brazil in figures• Infrastructure• Cast Metal in Brazil and Worldwide• Cast Metal - Characteristics• Exports – Evaluation• Trends of Brazilian Industry
  25. 25. Necessary Investments (2012 – 2016) Considerations:• Vehicle Production - Domestic Demand expected to be at 2020 = 6.3 million vehicles• Considering the positive effects of it in the domestic production of machinery and other sectors of the foundry customers• Considering investments in infrastructure for international events in Brazil (FIFA World Cup – 2014 and Olympic Games – 2016 )• Considering investments in Petrochemical Industry, pre-salt and Transports 25
  26. 26. Foundry Industry Necessary Investments (2012 – 2016)• Cast Iron : 2.7 billion US$ - > Installed Capacity + 2,100 th ton• Steel Casting : 150 million US$ - > Installed Capacity + 110 th ton• Aluminum : 800 million US$ - > Installed Capacity + 260 th ton• Other Non Ferrous: 100 million US$ - > Installed Capacity + 30 th ton• Total : 3.75 billion US$ - > Installed Capacity + 2,500 th ton 26
  27. 27. PRODUCTION FORCAST – 2012 METALS (t) % FORCAST INSTALLED OCCUPANCY CAPACITY RATE IRON 5 2940 4200 70% STEEL 15 310 420 74% NON FERROUS 9.5 300 380 79% TOTAL 6 3550 5000 71%
  28. 28. Foundry IndustryProduction x Installed Capacity (ton) 28
  29. 29. FOUNDRYA Brazilian vocationalways presents but werarely perceive. 29
  30. 30. THANK YOU ! 謝謝Associação Brasileira de Fundição - ABIFABrazilian Foundry Association – ABIFAAv. Paulista, 1274 – 20o. Andar – S.Paulo-SPPh: (+55 11) 3549-3344 and Fac (+55 11) 3549-3355www.abifa.org.br e-mail: presidencia@abifa.org.brDevanir Brichesi – president May/2012 30
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