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Taking Program Risk Management
             To The Next Level
     on NASA’s Constellation Program




                           John V. Turner, PhD
                           Constellation Program Risk Manager

CxIRMA
Agenda
     •   CxP Overview
     •   Pre-Historic Risk Management
     •   Risk Informed Decision Making
         – CRM Process and Tools
         – Risk Informed Design
         – Integration with Systems Safety
         – Risk Informed Test Program
         – Knowledge Management
     •   CxP RIDM Status – Where are we Really on this?
     •   Areas for Improvement




Page 2                                  NASA CxP          John V. Turner, PMC 2009
CxP Lunar Mission Overview
                                                                                               MOON




                                                                                                 Ascent Stage
                                                     Altair Performs LOI                         Expended
                         100 km
                         Low Lunar Orbit

                                                                     EDS
                                                                     Expended




                                                                                                    Service
                                                                                                    Module
                 Low                                                                                Expended
                 Earth
                 Orbit
                                             Orion
                           EDS, Altair




                                                                                Direct Entry
                                                                                Land Landing

         EARTH



Page 3                                                  NASA CxP                         John V. Turner, PMC 2009
Constellation Systems

                                               Altair Lander




                               Orion Capsule




            Ares I and Ares V Rockets




Page 4              NASA CxP                       John V. Turner, PMC 2009
Lunar Outpost Concept




Page 5           NASA CxP        John V. Turner, PMC 2009
CxP Risk Management

     •   The complexity of the CxP, the ambitious nature of our
         mission, and the significant constraints placed on our
         program make effective RM essential

     •   We have to more proactive identify and manage our risks
         than previous human spaceflight programs




Page 6                              NASA CxP                      John V. Turner, PMC 2009
Early Risk Management

                                Continuous Risk
                               Management (CRM)




         A meeting….
                                        IRMA
         A scorecard…..
         A database…….
         Hierarchical risk roll-up

Page 7                               NASA CxP     John V. Turner, PMC 2009
Risk Informed Decision Making (RIDM)

         •   NASA NPR 8000.4A Agency Risk Management Procedural
             Requirements

         •   Integration of RIDM and CRM into a coherent framework:
              – to foster proactive risk management:
              – to better inform decision making through better use of risk
                information,
              – and then to more effectively manage implementation risks using
                the CRM process - which is focused on the baseline
                performance requirements emerging from the RIDM process.
         •   Within an RIDM process, decisions are made with regard to outcomes
             of the decision alternatives, taking into account applicable risks and
             uncertainties;
         •   As part of the implementation process, CRM is used to manage those
             risks in order to achieve the performance levels that drove the
             selection of a particular alternative
         •    Proactive risk management applies to programs, projects, and
             institutional or mission support offices.

Page 8                                     NASA CxP                     John V. Turner, PMC 2009
RIDM

         What Kind of Decisions?                      Where Are They Made?
          Acquisition Strategy Selection
                                                       Boards and Panels
          Mission Concept Definition
                                                       Tiger Teams
           Requirements Definition
                                                       ATP Milestones
           Design Trades
                                                       Safety Review Panels
           Establish Controls / Ops Safety Baseline
                                                       Flight/Test Readiness
           Mgt of Change                               Reviews

                                                       Source Boards
           Budget Scrubs                               .
                                                       .
                                                       .
           Design Risk Acceptance                      .
                                                       .
           Operational Risk Acceptance
           .
           .
           .
           .
           .
Page 9                                     NASA CxP                     John V. Turner, PMC 2009
Risk Informed Decision Making (RIDM)
                  Knowledge         • KBRs
                  Management        • PAL
                                    • Knowledge Capture
                                                                 Systems
                                                                Engineering
                                                               • Requirements and TPM
          ATP MMRs                     Ops/Test                  Achievability
                                                               • Analysis priorities
                                    • Test Objectives          • Iterative Design and
          • Risks Reviewed at                                    Analysis
            Authority to Proceed    • Readiness Reviews
          • C/S/T Baseline          • Real Time
            Decisions                                               Systems Safety

                                           Boards/Panels             • Systematic Analysis
                                                                     • Formal Risk Acceptance
                                                                     • Establish Operational Safety
                 Continuous Risk              • Managing risk          Baseline (OSB)
                                                through change
   IRMA         Management (CRM)
                                                               Probabilistic Design
                      • Standards for risk characterization
                      • CLAS for risks                            and Analysis
                      • Risk Communication and Reporting      • Standards of Practice
                        Process                               • LOC LOM Reqts
                      • Prioritization of risk mitigation     • Integrated Campaign,
                        proposals                               Architecture, System,
                                                                Element Analysis
Page 10                        Dynamic Information Linkages
                                          NASA CxP                                 John V. Turner, PMC 2009
CRM

      •   The CxP follows the NASA Continuous Risk Management
          Paradigm




Page 11                           NASA CxP               John V. Turner, PMC 2009
CRM
     •    The CxP has established Risk Management offices at the
          Directorate level, program level and project level
          – In some cases level IV (element) have a RM office as well


     •    RM policy is flowed from the agency to directorate, to
          program to project level, and in some cases to elements




Page 12                                  NASA CxP                       John V. Turner, PMC 2009
CRM
     •    A Risk Management Working Group (~bi-weekly) has been
          established to ensure common practice and guide the
          development of RM policies, practices, and tools
          – Including the CxP RM database application – IRMA
     •    A program risk scorecard has been put in place to help
          establish consistency in risk priorities




Page 13                                NASA CxP                John V. Turner, PMC 2009
CRM
     •    A Top Risk Review Process is used to escalate the most
          significant risks to higher levels for communication and
          action
          – Occurs ~ bi-monthly
          – Top Project risks are discussed
          – Risks requiring higher level awareness or action are escalated to the
            directorate risk review


     •    The CxP Risk Team provides training to all program elements
          in order to promote awareness, consistent practice,
          improvement
          – Several hundred personnel trained




Page 14                                   NASA CxP                       John V. Turner, PMC 2009
CRM - Risk Review Process

                                             ESMD


                                              CxP


           Ares                   Orion                   Altair                EVA
          Project                Project                 Project               Project



                    Ground Ops             Mission Ops         Lunar Surface
                      Project                Project             Systems



          SEI                    PPC                      SRQA                    OTI




Page 15                                     NASA CxP                           John V. Turner, PMC 2009
CRM - CxP Cost Threat Process

      • The PP&C organizations at all program levels are responsible for
        ensuring that the impact of risks on program reserves is identified
      • This effort involves the Cx program and projects identifying and
        quantifying new cost impacts related to risk mitigation planning
      • A threat is money required to mitigate a risk that is not currently in the
        Program or project budget
      • Cost threats are documented and tracked in CxIRMA
      • During the risk review, management considers risks with technical
        performance, operations, safety, cost and schedule impacts
          – Balances requests for new mitigation funding identified in threats
          – What is the best portfolio of risk mitigation options that can be funded
            based on threat profile and reserves?



Page 16                                    NASA CxP                        John V. Turner, PMC 2009
Fully Characterize the Risk
     Team
 Brainstorming      Integrated
 Project Control     Analysis       L2          SEI
      Data             (TDS)       IMS
PRA Risk Drivers                               SRQA
                                   Ares
Acc Risk Hazards                   IMS
    (FMEA)                                      OTI
                    Risk 2564     Orion
 Requirements
 Risks (CARD)                      IMS         Orion
   Integrated
 Analysis (TDS)                     .            .
Problem Reports       PRA           .            .
   (PRACA)
                                    .            .

  Identification   Assessment    Handling   Communication
                                            (stakeholders)
CxIRMA

     •    The CxP uses the IRMA risk database application to document,
          track, and communicate CxP risks
     •    CxIRMA users guide and training available in the tool
     •    IRMA is used in the ISS and Shuttle Programs and has been
          modified to complement the Cx risk process
     •    The CxIRMA database is accessed in the CxP through the ICE
          environment
     •    Users are assigned a role and to a Cx organization, and can be
          assigned to multiple organizations
          – Permissions are set by user type:
     •    All risks are visible in CxIRMA regardless of organization affiliation
     •    Candidates are only visible to those users assigned to the owning
          organization




Page 18                                  NASA CxP                  John V. Turner, PMC 2009
CxIRMA
     •    CxIRMA is based on a “homepage” concept
          – Each org has it’s own riskl list or homepage
             • Risk they own, risks for which they are stakeholder, escalated risks
          – Captures risk relationships
          – Easy to generate reports




Page 19                                   NASA CxP                       John V. Turner, PMC 2009
CxIRMA

     •    Significant updates in work
          – Update CxIRMA sw technology
              • Database, middleware, interface
          – New user friendly interface
          – Data relationships with other data systems
              • Requirements
              • Critical Analyses (TDS)
              • Schedule (IMS)
              • Hazards
              • PRACA
          – Embedded in Program Control Data System
          – Improved mitigation planning capability
              • MS Project type interface
          – Improved graphical reports
              • Mitigation Gant or “Waterfall” charts

Page 20                                 NASA CxP         John V. Turner, PMC 2009
Risk Informed Design (RID)
  •       Risk Informed Design means that the design of the CxP architecture will
          consider risk as a critical design commodity so that the designs
          produced most effectively balance risk against performance and cost.
          – The ESAS used risk analysis to prioritize various architecture approaches
             based on risk
          – The establishment and allocation of LOC and LOM requirements applies
             design pressure on architecture development at all levels
          – Various risk analysis methods are used to identify risk drivers and identify
             the most beneficial use of design commodities (mass, power, budget, etc)
             to better meet LOC and LOM
              • Hazard Analysis
              • FMEA
              • PRA
              • Physics models and simulations
          – Risk associated with Cost, Schedule, and other design commodities are
             also considered
          – The Iterative Design Analysis Process provides regular integration forums
             where design insights can be made


Page 21                                     NASA CxP                        John V. Turner, PMC 2009
Risk Informed Design (RID)
      •   RID uses LOC and LOM requirements to provide top down allocations of risk
          based on generic design reference mission configurations,
          – LOC and LOM were initially defined at the generic DRM level per the ESAS and
              architecture changes made after CxP startup
               •   These mission risk requirements were allocated to the system and
                   subsystem level
               •   PRA, simulation, and physics modeling methodologies were used to used
                   to evaluate adequacy of current designs and operational plans in meeting
                   these requirements
               •   LOC and LOM analysis addresses hardware, software, environments,
                   human reliability, external events, phenomenological events, etc.
               •   LOC and LOM analysis is part of the IDAC process
          – LOC and LOM is incorporated in diverse assessments and trade studies as
              integrated abort system design, launch order, land vs water landing, etc
      •   The program is developing a campaign analysis capability that will
          allow us to evaluate the integrated effect of current designs and
          plans over a campaign of missions
          –   Could result in a re-assessment of mission allocations and their allocations to
              the subsystem level
          –   Could result in new requirements to drive more specific design issues

Page 22                                      NASA CxP                             John V. Turner, PMC 2009
Risk Informed Design (RID)
      •   The program is using PRA to provide more robust risk
          characterization during the hazard analysis process
          –   Significant hazards will be quantified, and these incorporated in the PRA
              mission models
          –   Functional Hazard Analysis performed to provide a top down, mission based
              review of hazards to provide a basis for IHA and system HA allocations and a
              starting point for mission PRA models
          –   Mission PRA models and hazards will have a common basis
      •   Integration of PRA and HA through FHA, and the quantification of
          significant hazards, promotes better understanding and intelligent
          management of the operational safety risk baseline
              •    FMEA, Hazard Analysis, PRA
              •    Controls, Verifications




Page 23                                     NASA CxP                           John V. Turner, PMC 2009
Development of Mission Concepts
                                       and Architectures

                            M a rs M is s io n A rc h ite c tu re R is k A s s e s s m e n t



                         A rc hite c ture 6
                        A rc hite c ture 1 0                                                S ys te m s R e lia b ility
                         A rc hite c ture 5
                                                                                            E ntry / L a nd ing
          R isk F O M




                         A rc hite c ture 8
                         A rc hite c ture 3                                                 M a rs O rb it Ins e rtio n
                         A rc hite c ture 1                                                 L a unc h / Inte g ra tio n
                         A rc hite c ture 7                                                 Tra ns M a rs Inje c tio n
                         A rc hite c ture 4
                         A rc hite c ture 9                                                 M a rs A s c e nt
                         A rc hite c ture 2                                                 Tra ns E a rth Inje c tio n
                                          0 .0 0       1 .0 0         2 .0 0       3 .0 0   O the r H a za rd s

                                                   R e fe re n c e M is s io n s

                                Example Only – Not Real Data
Page 24                                                           NASA CxP                               John V. Turner, PMC 2009
Development of Mission Concepts
                            and Architectures

          Cut No.   % Cumul.   % Cut Set   Prob./Frequency                                        Cut Sets




            1         29          29         1.60E-04        Loss of crew due to common cause failure of parachutes during landing




            2         50          22         1.20E-04        Loss of crew due to MMOD impact




            3         67          16         9.08E-05        Loss of crew due to Capsule software failure




            4         78          11         6.16E-05        Loss of crew due to LV Upper Stage Engine Upper Stage Engine Catastrophic
                                                             Failure




            5         85          8          4.31E-05        Loss of crew due to Abort System separation jettison motor fails to function




            6         89          4          2.16E-05        Loss of crew due to ground operations induced malfunction




            7         95          5          3.02E-05        SRM case burst




                     Example Only – Not Real Data
Page 25                                           NASA CxP                                                          John V. Turner, PMC 2009
Systems Safety and Risk Management
      •   The CxP Risk Management program differentiates between risk
          acceptance decisions made during early design and operations, and
          longer term acceptance decisions
          –   The Safety Review Process considers residual risk hazards and makes initial
              acceptance decision
          –   These risk are captured in the program CRM process to decide if longer term
              mitigation is needed
          –   Periodic reviews are made of acceptance rationale to determine if further risk
              mitigation is warranted based on new information, new capabilities, evolving
              risk vulnerabilities, changes to designs and operating plans, or new funding




Page 26                                      NASA CxP                            John V. Turner, PMC 2009
The Life of a Safety/Mission Risk
Development                                   Operations

Systems Safety Process
                                              Hazard         Hazard                    Hazard                 Hazard
  HA, FMEA, PRA                              Acceptance     Acceptance                Acceptance            Acceptance


                                               CSERP          Ops MS                    Ops MS                Ops MS


   Define And         Implement
                                                                                Maintain Controls
 Characterize Risk     Controls




                                             CRM Process
                                  Residual




                                                                                                              CRM Risk
   “Top” residual Hazards                                                                                     Acceptance
   are entered in CRM
   process (Defined by                                                                                       Risk Review
   place on matrix)

                                                           Implement Strategic Mitigation           Cease Mitigation?




Page 27                                                   NASA CxP                                    John V. Turner, PMC 2009
Integrated Risk Management:
                                  CRM is the Glue
                         DDTE                                        Operations


                                           Acceptance
      Systems Safety
                                                         Continuous Risk Management
          • Define Risks and Controls
          • Residual Risk Acceptance                     • Capture most significant AR
          • Establish Operational Safety                   hazards as IRMA risks
            Baseline (OSB)                               • Continue to mitigate accepted
                                                           risk hazards as appropriate
     Boards/Panels
       • Evaluate risks associated with
         proposed changes                               • Document risks associated
       • Conscious risk acceptance                        with decisions in CR and
         assoicated with change                           mitigate

     ATP milestones
       • Define risks as part of ATP                    • Document risks identified as
         prep and consider these in                       part of MMR process and
         decision                                         mitigate
       • Conscious risk acceptance
       • Identify new risks
Page 28                                      NASA CxP                             John V. Turner, PMC 2009
Apollo Test Program
                2004        2005              2006     2007        2008           2009          2010                2011         2012

               Vision              ESAS                              LAS DFT                 LAS LAS                    RRF RRF RRF ISS
               Speech             Roll-Out                            1   1                   2   3                      1   2   3   1


               1957 1958 1959 1960 1961 1962 1963 1964 1965
               1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
                                                   Kennedy Speech 5/25                                11/7     5/13     12/8   5/19   6/29
 Apollo LES             Sputnik                  “…before this decade
                                                      Is out…”                                       PA-1 A-001        A-002 A-003 PA-2

                                     Saturn                              10/27   4/25   11/16 3/28           1/29
                                     1 ATP
                                                                         SA-1    SA-2   SA-3 SA-4        SA-45
                                                                          SO      SO     SO SO            SO
   Saturn I                                                                                                  5/28 9/18 2/16 5/25 7/30

                                                                                                                    SA-6 SA-7 SA-9 8 10




                                  Saturn I flew 4 times before adding an upper stage
   Saturn IB                      Saturn I flew 6 times with S-IV before moving to S-IVB
                                  Saturn IB flew 4 times before first manned flight
                                  Saturn V flew 2 times before first manned flight




Page 29                                                NASA CxP                                               John V. Turner, PMC 2009
Constellation’s Integrated Flight Test Strategy
                                                Low Earth Orbit Servicing Capability
           CEV CDR             CLV CDR            CxP CDR




                                                                                                                Validation Flight Tests
                                                                                                                (Production Systems)
  Ares I-X                                                                                         Ares I-Y      Orion 1           Orion 2     Orion 3       Orion 4

                     Development Flight Tests

                                                                                                High
               Orion                            Orion                                        Altitude
                                                                                               Abort
              Project                           Prime


                    AA-1                        AA-2     AA-3
                    Max q                  Transonic     Tumble
                    Abort                    Abort        Abort




PA-1                               PA-2




                                                                                          FIRST FEIT             MEIT
9/08 4/09    7/09    10/09   1/10 4/10   7/10   10/10   1/11 4/11   7/11   10/11   1/12   4/12   7/12   10/12   1/13   4/13 7/13    10/13    1/14   4/14   7/14   10/14



 Page 30                                                                   NASA CxP                                                   John V. Turner, PMC 2009
Risk Informed Test Planning
     •    Goals of Test Program
          –   Validate requirements
          –   Validate models
          –   Enhance reliability growth
          –   Better support Risk Acceptance

     •    Methodology
          1) Identify Hazards Early using Functional Hazard Analysis (FHA)
               1) High level functional hazards vs Cause level
          2) Evaluate likelihood of occurrence using available knowledge and historical analogs
          3) Determine the capability of analysis, ground test, flight test to characterize risks and
             reduce uncertainty
          4) Recommend analysis and test activities needed to balance uncertainty reduction and
             achieve reliability growth
          5) As hazard analysis and PRA mature, re-assess

     Pilot Project
     • Examine 10-12 hazards, evaluate the adequacy of current planned
        activities

Page 31                                        NASA CxP                             John V. Turner, PMC 2009
RM and KM Integration

     •    In pursuit of becoming a learning organization, CxP risk management will
          include the integration of knowledge management and risk management
          processes into the program/project life cycle
     •    Designing a complex architecture of hardware, software, ground and
          space-based assets to return to the Moon and then on to Mars will require
          an effective strategy to generate, capture and distribute knowledge
     •    Premise: Risk Managers, who already use lessons-learned as a source of
          information for risk identification, are in a unique position within the
          organization to effectively perform these functions
     •    Strategies
           – Knowledge-Based Risks
           – Pause and Learn (PAL) Events
           – Knowledge Capture/Integration



Page 32                                 NASA CxP                      John V. Turner, PMC 2009
Cx Knowledge-Based Risks

          •   NASA’s Cx Program plans to create KBRs from pre-existing program risks
              (housed inside of CxIRMA) as well as incorporate KBRs into new program risks
              as they are identified.
          •   As the Cx Program evolves, KBRs will be integrated into the existing
              continuous risk management (CRM) process.
                – Similar to CRM, the Cx KBR process includes Identification, Disposition,
                   Documentation, and Distribution. KBR identification will become synonymous
                   with risk identification.
                – The process also interacts with all levels and members of the Cx Program
                   including: Cx Orgs, Cx Risk Management Working Group (RMWG), KBR Owners
                   (similar to risk owners), ESMD, and SE&I.
          •   If the Cx Program decides a KBR is “significant,” the program has identified
              the need for further exploration (including interviewing subject matter experts
              on the topic, collecting related documentation, etc…) into how this KBR relates
              to other NASA programs and projects. ESMD is responsible for significant
              KBR development.
          •   Once the KBR implementation process has been tested successfully within the
              Cx Program, other programs will have the ability to participate in the process,
              creating a continuous KBR operation across the agency.


Page 33                                        NASA CxP                         John V. Turner, PMC 2009
CxP RM Status
     • The CxP RM program is very strong
          – Established Program Risk Management plan, risk review process, RM
            tool, RM working group, and RM training (over 500 trained)
          – All Cx Projects are actively identifying and mitigating risks and
            participating in the top risk reporting process
          – Integration of RM process & tools between levels I, II, and III going well
          – Risk Management is integrated with project control and ATP Milestone
            processes
          – Overall, level of detail and fidelity of mitigation planning is excellent for this
            stage of the program’s life and improves monthly
          – Risk identification processes such as Reqts Design Compliance, HA,
            FHA, Independent Cost Analysis, and PRA are in place to provide legs to
            the RM process
          – Integration of Technical Requirements, TPMs, TDSs, Cost Threats,
            Safety Analysis, Cost and Schedule under way
          – CxIRMA continues to develop improved capability to support new risk
            integration initiatives and ease of use

Page 34                                      NASA CxP                          John V. Turner, PMC 2009
CxP RM Status
          • Results are Evident
              – Risk is driving the design of Ares, Orion, and Altair to obtain a more optimal
                balance of risk across the architecture and mission timeline
              – Significant decisions are informed by risk analysis, including technical,
                safety, cost, schedule, and mission success factors
              – RM practice is present at all levels and in all decision making forums in the
                CxP
              – The CxP has created a RIDM culture

          • Having said that….there are areas where we can improve on this
            practice
              – Policy / Practice
                      •     Streamline and focus risk reviews, Continue to improve the
                            quality of our risks. Integration of risks with other critical data
                            elements
              – Tools
                      •     Risk Informed Test Planning Methodology. IRMA
                            Enhancements. Knowledge Based Risks
              – Training
                      •     Case based training


Page 35                                          NASA CxP                              John V. Turner, PMC 2009
Backup




Page 36   NASA CxP   John V. Turner, PMC 2009
Page 37   NASA CxP   John V. Turner, PMC 2009
RIDM relies on being able to both: 1) compare risks to resolve
            design trades, and 2) aggregate risks to understand risk posture
            at the mission and campaign level

     •    The Risk Informed Design paradigm has been adopted by Ares, Orion,
          Lander, and CxAT to establish a more optimal use of design commodities
          to balance risk
           – Adaptation of NESC recommended methodology (RP-06-108: Design, Development,
             Test, and Evaluation (DDT&E) Considerations for Safe and Reliable Human Rated
             Spacecraft Systems)
           – Define Needs, Objectives, Constraints
           – Define Minimum Functionality
           – Make it Work
           – Make it Safe
           – Make it Reliable
           – Make it Affordable




Page 38                                    NASA CxP                        John V. Turner, PMC 2009
Technical Risk Scenario
                                                                                             Conditional   Conditional   Conditional
                                                                          Initiating
                                                                                              Event 1       Event 2       Event 3
                                                            Outcome
                                                                            Event

                                     A
                                                            Nominal                                                                           LOC
   Desirability of Outcome




                                                             Minor
                                                            Damage                                                                            LOM
                                                           Catastrophic
                                                                                                                                              LOM
                                      Mitigation Events
                                      Initiating Event

                                                                                                                                              NOM
                                         Time




                             • Paradigm works well for safety risk scenarios where discrete probabilities
                               can be assigned to specific events in an accident sequence
                             • Each sequence of events or risk trajectory, has a unique probability,
                               derived from the combination of conditional probability events




Page 39                                                                                NASA CxP                                   John V. Turner, PMC 2009
Mission Success Depends Upon a
                    Combination of Many Variables

                               Launch Strategy:
    Launch:                    • Two launch
                                                            Vehicle Reliability:
    • Time increment                                        • LOM/LOC
                               • Single Launch
      between launches
    • Launch Availability
                                                            Target Characteristics:
    • Launch Probability
                                                            • Redundant Landing Sites
    • Order of Launches
                                                            • Multiple opportunities to
                                                              access a select landing
                                                              site
   LEO Loiter:                                              • Lighting constraints at
   • LEO Loiter Duration                                      target
   • Ascent Rendezvous
                            Vehicle Performance:
     Opportunities          • Orbital Mechanics Variation
                              Tolerance
   • TLI Windows
                            • Additional Propulsive
                              Capability
                            • Vehicle Life
                            • Launch Mass Constraints

Page 40                                NASA CxP                      John V. Turner, PMC 2009
Example – Functional Risk Timeline




             Example Only – Not Real Data
Page 41                  NASA CxP       John V. Turner, PMC 2009
Saturn / Apollo Development Testing

   • Saturn “Block 1” Sub-Orbital Flights
          – First Stage Ascent Tests with Inert Upper Stages (no
            separation)
          – Validation of ascent performance, structural loads,
            functionality of gimbaled nozzles on the outboard
            engines for S&C.
          – SA-4 flight included intentional “engine-out”
            checkout.
   • Saturn Block II Flights
          – Functional S-IV Upper Stage
          – SA-6 through SA-10 flights carried prototype Crew
            Modules
          – Test of nominal LES jettison on SA-6 and SA-7.
   • Un-Crewed SI-B Flights
          – Functional SIV-B upper stage powered by J-2
            Engine.
          – CM separated and returned to Earth.

   • Launch Escape System Testing
          – Abort Test Booster to test the LES at transonic,
            maximum dynamic pressure, low altitude, and
            power-on tumbling abort conditions.
Page 42                                          NASA CxP             John V. Turner, PMC 2009
Mars First?
                                         MOON




                                                                      MARS


          Earth



                                  ISS




    •     Exploration Campaign Analysis: Identify the activities and architectures
          required to optimally produce mission success and crew safety within
          cost and schedule constraints
    •     The high risk associated with manned Mars exploration make risk
          informed design essential
    •     ISS and Lunar missions are also essential to accomplishing this goal
           – Technology demonstration
           – Reliability growth
           – Operational experience
Page 43                                    NASA CxP                    John V. Turner, PMC 2009

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Turner.john

  • 1. Taking Program Risk Management To The Next Level on NASA’s Constellation Program John V. Turner, PhD Constellation Program Risk Manager CxIRMA
  • 2. Agenda • CxP Overview • Pre-Historic Risk Management • Risk Informed Decision Making – CRM Process and Tools – Risk Informed Design – Integration with Systems Safety – Risk Informed Test Program – Knowledge Management • CxP RIDM Status – Where are we Really on this? • Areas for Improvement Page 2 NASA CxP John V. Turner, PMC 2009
  • 3. CxP Lunar Mission Overview MOON Ascent Stage Altair Performs LOI Expended 100 km Low Lunar Orbit EDS Expended Service Module Low Expended Earth Orbit Orion EDS, Altair Direct Entry Land Landing EARTH Page 3 NASA CxP John V. Turner, PMC 2009
  • 4. Constellation Systems Altair Lander Orion Capsule Ares I and Ares V Rockets Page 4 NASA CxP John V. Turner, PMC 2009
  • 5. Lunar Outpost Concept Page 5 NASA CxP John V. Turner, PMC 2009
  • 6. CxP Risk Management • The complexity of the CxP, the ambitious nature of our mission, and the significant constraints placed on our program make effective RM essential • We have to more proactive identify and manage our risks than previous human spaceflight programs Page 6 NASA CxP John V. Turner, PMC 2009
  • 7. Early Risk Management Continuous Risk Management (CRM) A meeting…. IRMA A scorecard….. A database……. Hierarchical risk roll-up Page 7 NASA CxP John V. Turner, PMC 2009
  • 8. Risk Informed Decision Making (RIDM) • NASA NPR 8000.4A Agency Risk Management Procedural Requirements • Integration of RIDM and CRM into a coherent framework: – to foster proactive risk management: – to better inform decision making through better use of risk information, – and then to more effectively manage implementation risks using the CRM process - which is focused on the baseline performance requirements emerging from the RIDM process. • Within an RIDM process, decisions are made with regard to outcomes of the decision alternatives, taking into account applicable risks and uncertainties; • As part of the implementation process, CRM is used to manage those risks in order to achieve the performance levels that drove the selection of a particular alternative • Proactive risk management applies to programs, projects, and institutional or mission support offices. Page 8 NASA CxP John V. Turner, PMC 2009
  • 9. RIDM What Kind of Decisions? Where Are They Made? Acquisition Strategy Selection Boards and Panels Mission Concept Definition Tiger Teams Requirements Definition ATP Milestones Design Trades Safety Review Panels Establish Controls / Ops Safety Baseline Flight/Test Readiness Mgt of Change Reviews Source Boards Budget Scrubs . . . Design Risk Acceptance . . Operational Risk Acceptance . . . . . Page 9 NASA CxP John V. Turner, PMC 2009
  • 10. Risk Informed Decision Making (RIDM) Knowledge • KBRs Management • PAL • Knowledge Capture Systems Engineering • Requirements and TPM ATP MMRs Ops/Test Achievability • Analysis priorities • Test Objectives • Iterative Design and • Risks Reviewed at Analysis Authority to Proceed • Readiness Reviews • C/S/T Baseline • Real Time Decisions Systems Safety Boards/Panels • Systematic Analysis • Formal Risk Acceptance • Establish Operational Safety Continuous Risk • Managing risk Baseline (OSB) through change IRMA Management (CRM) Probabilistic Design • Standards for risk characterization • CLAS for risks and Analysis • Risk Communication and Reporting • Standards of Practice Process • LOC LOM Reqts • Prioritization of risk mitigation • Integrated Campaign, proposals Architecture, System, Element Analysis Page 10 Dynamic Information Linkages NASA CxP John V. Turner, PMC 2009
  • 11. CRM • The CxP follows the NASA Continuous Risk Management Paradigm Page 11 NASA CxP John V. Turner, PMC 2009
  • 12. CRM • The CxP has established Risk Management offices at the Directorate level, program level and project level – In some cases level IV (element) have a RM office as well • RM policy is flowed from the agency to directorate, to program to project level, and in some cases to elements Page 12 NASA CxP John V. Turner, PMC 2009
  • 13. CRM • A Risk Management Working Group (~bi-weekly) has been established to ensure common practice and guide the development of RM policies, practices, and tools – Including the CxP RM database application – IRMA • A program risk scorecard has been put in place to help establish consistency in risk priorities Page 13 NASA CxP John V. Turner, PMC 2009
  • 14. CRM • A Top Risk Review Process is used to escalate the most significant risks to higher levels for communication and action – Occurs ~ bi-monthly – Top Project risks are discussed – Risks requiring higher level awareness or action are escalated to the directorate risk review • The CxP Risk Team provides training to all program elements in order to promote awareness, consistent practice, improvement – Several hundred personnel trained Page 14 NASA CxP John V. Turner, PMC 2009
  • 15. CRM - Risk Review Process ESMD CxP Ares Orion Altair EVA Project Project Project Project Ground Ops Mission Ops Lunar Surface Project Project Systems SEI PPC SRQA OTI Page 15 NASA CxP John V. Turner, PMC 2009
  • 16. CRM - CxP Cost Threat Process • The PP&C organizations at all program levels are responsible for ensuring that the impact of risks on program reserves is identified • This effort involves the Cx program and projects identifying and quantifying new cost impacts related to risk mitigation planning • A threat is money required to mitigate a risk that is not currently in the Program or project budget • Cost threats are documented and tracked in CxIRMA • During the risk review, management considers risks with technical performance, operations, safety, cost and schedule impacts – Balances requests for new mitigation funding identified in threats – What is the best portfolio of risk mitigation options that can be funded based on threat profile and reserves? Page 16 NASA CxP John V. Turner, PMC 2009
  • 17. Fully Characterize the Risk Team Brainstorming Integrated Project Control Analysis L2 SEI Data (TDS) IMS PRA Risk Drivers SRQA Ares Acc Risk Hazards IMS (FMEA) OTI Risk 2564 Orion Requirements Risks (CARD) IMS Orion Integrated Analysis (TDS) . . Problem Reports PRA . . (PRACA) . . Identification Assessment Handling Communication (stakeholders)
  • 18. CxIRMA • The CxP uses the IRMA risk database application to document, track, and communicate CxP risks • CxIRMA users guide and training available in the tool • IRMA is used in the ISS and Shuttle Programs and has been modified to complement the Cx risk process • The CxIRMA database is accessed in the CxP through the ICE environment • Users are assigned a role and to a Cx organization, and can be assigned to multiple organizations – Permissions are set by user type: • All risks are visible in CxIRMA regardless of organization affiliation • Candidates are only visible to those users assigned to the owning organization Page 18 NASA CxP John V. Turner, PMC 2009
  • 19. CxIRMA • CxIRMA is based on a “homepage” concept – Each org has it’s own riskl list or homepage • Risk they own, risks for which they are stakeholder, escalated risks – Captures risk relationships – Easy to generate reports Page 19 NASA CxP John V. Turner, PMC 2009
  • 20. CxIRMA • Significant updates in work – Update CxIRMA sw technology • Database, middleware, interface – New user friendly interface – Data relationships with other data systems • Requirements • Critical Analyses (TDS) • Schedule (IMS) • Hazards • PRACA – Embedded in Program Control Data System – Improved mitigation planning capability • MS Project type interface – Improved graphical reports • Mitigation Gant or “Waterfall” charts Page 20 NASA CxP John V. Turner, PMC 2009
  • 21. Risk Informed Design (RID) • Risk Informed Design means that the design of the CxP architecture will consider risk as a critical design commodity so that the designs produced most effectively balance risk against performance and cost. – The ESAS used risk analysis to prioritize various architecture approaches based on risk – The establishment and allocation of LOC and LOM requirements applies design pressure on architecture development at all levels – Various risk analysis methods are used to identify risk drivers and identify the most beneficial use of design commodities (mass, power, budget, etc) to better meet LOC and LOM • Hazard Analysis • FMEA • PRA • Physics models and simulations – Risk associated with Cost, Schedule, and other design commodities are also considered – The Iterative Design Analysis Process provides regular integration forums where design insights can be made Page 21 NASA CxP John V. Turner, PMC 2009
  • 22. Risk Informed Design (RID) • RID uses LOC and LOM requirements to provide top down allocations of risk based on generic design reference mission configurations, – LOC and LOM were initially defined at the generic DRM level per the ESAS and architecture changes made after CxP startup • These mission risk requirements were allocated to the system and subsystem level • PRA, simulation, and physics modeling methodologies were used to used to evaluate adequacy of current designs and operational plans in meeting these requirements • LOC and LOM analysis addresses hardware, software, environments, human reliability, external events, phenomenological events, etc. • LOC and LOM analysis is part of the IDAC process – LOC and LOM is incorporated in diverse assessments and trade studies as integrated abort system design, launch order, land vs water landing, etc • The program is developing a campaign analysis capability that will allow us to evaluate the integrated effect of current designs and plans over a campaign of missions – Could result in a re-assessment of mission allocations and their allocations to the subsystem level – Could result in new requirements to drive more specific design issues Page 22 NASA CxP John V. Turner, PMC 2009
  • 23. Risk Informed Design (RID) • The program is using PRA to provide more robust risk characterization during the hazard analysis process – Significant hazards will be quantified, and these incorporated in the PRA mission models – Functional Hazard Analysis performed to provide a top down, mission based review of hazards to provide a basis for IHA and system HA allocations and a starting point for mission PRA models – Mission PRA models and hazards will have a common basis • Integration of PRA and HA through FHA, and the quantification of significant hazards, promotes better understanding and intelligent management of the operational safety risk baseline • FMEA, Hazard Analysis, PRA • Controls, Verifications Page 23 NASA CxP John V. Turner, PMC 2009
  • 24. Development of Mission Concepts and Architectures M a rs M is s io n A rc h ite c tu re R is k A s s e s s m e n t A rc hite c ture 6 A rc hite c ture 1 0 S ys te m s R e lia b ility A rc hite c ture 5 E ntry / L a nd ing R isk F O M A rc hite c ture 8 A rc hite c ture 3 M a rs O rb it Ins e rtio n A rc hite c ture 1 L a unc h / Inte g ra tio n A rc hite c ture 7 Tra ns M a rs Inje c tio n A rc hite c ture 4 A rc hite c ture 9 M a rs A s c e nt A rc hite c ture 2 Tra ns E a rth Inje c tio n 0 .0 0 1 .0 0 2 .0 0 3 .0 0 O the r H a za rd s R e fe re n c e M is s io n s Example Only – Not Real Data Page 24 NASA CxP John V. Turner, PMC 2009
  • 25. Development of Mission Concepts and Architectures Cut No. % Cumul. % Cut Set Prob./Frequency Cut Sets 1 29 29 1.60E-04 Loss of crew due to common cause failure of parachutes during landing 2 50 22 1.20E-04 Loss of crew due to MMOD impact 3 67 16 9.08E-05 Loss of crew due to Capsule software failure 4 78 11 6.16E-05 Loss of crew due to LV Upper Stage Engine Upper Stage Engine Catastrophic Failure 5 85 8 4.31E-05 Loss of crew due to Abort System separation jettison motor fails to function 6 89 4 2.16E-05 Loss of crew due to ground operations induced malfunction 7 95 5 3.02E-05 SRM case burst Example Only – Not Real Data Page 25 NASA CxP John V. Turner, PMC 2009
  • 26. Systems Safety and Risk Management • The CxP Risk Management program differentiates between risk acceptance decisions made during early design and operations, and longer term acceptance decisions – The Safety Review Process considers residual risk hazards and makes initial acceptance decision – These risk are captured in the program CRM process to decide if longer term mitigation is needed – Periodic reviews are made of acceptance rationale to determine if further risk mitigation is warranted based on new information, new capabilities, evolving risk vulnerabilities, changes to designs and operating plans, or new funding Page 26 NASA CxP John V. Turner, PMC 2009
  • 27. The Life of a Safety/Mission Risk Development Operations Systems Safety Process Hazard Hazard Hazard Hazard HA, FMEA, PRA Acceptance Acceptance Acceptance Acceptance CSERP Ops MS Ops MS Ops MS Define And Implement Maintain Controls Characterize Risk Controls CRM Process Residual CRM Risk “Top” residual Hazards Acceptance are entered in CRM process (Defined by Risk Review place on matrix) Implement Strategic Mitigation Cease Mitigation? Page 27 NASA CxP John V. Turner, PMC 2009
  • 28. Integrated Risk Management: CRM is the Glue DDTE Operations Acceptance Systems Safety Continuous Risk Management • Define Risks and Controls • Residual Risk Acceptance • Capture most significant AR • Establish Operational Safety hazards as IRMA risks Baseline (OSB) • Continue to mitigate accepted risk hazards as appropriate Boards/Panels • Evaluate risks associated with proposed changes • Document risks associated • Conscious risk acceptance with decisions in CR and assoicated with change mitigate ATP milestones • Define risks as part of ATP • Document risks identified as prep and consider these in part of MMR process and decision mitigate • Conscious risk acceptance • Identify new risks Page 28 NASA CxP John V. Turner, PMC 2009
  • 29. Apollo Test Program 2004 2005 2006 2007 2008 2009 2010 2011 2012 Vision ESAS LAS DFT LAS LAS RRF RRF RRF ISS Speech Roll-Out 1 1 2 3 1 2 3 1 1957 1958 1959 1960 1961 1962 1963 1964 1965 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 Kennedy Speech 5/25 11/7 5/13 12/8 5/19 6/29 Apollo LES Sputnik “…before this decade Is out…” PA-1 A-001 A-002 A-003 PA-2 Saturn 10/27 4/25 11/16 3/28 1/29 1 ATP SA-1 SA-2 SA-3 SA-4 SA-45 SO SO SO SO SO Saturn I 5/28 9/18 2/16 5/25 7/30 SA-6 SA-7 SA-9 8 10 Saturn I flew 4 times before adding an upper stage Saturn IB Saturn I flew 6 times with S-IV before moving to S-IVB Saturn IB flew 4 times before first manned flight Saturn V flew 2 times before first manned flight Page 29 NASA CxP John V. Turner, PMC 2009
  • 30. Constellation’s Integrated Flight Test Strategy Low Earth Orbit Servicing Capability CEV CDR CLV CDR CxP CDR Validation Flight Tests (Production Systems) Ares I-X Ares I-Y Orion 1 Orion 2 Orion 3 Orion 4 Development Flight Tests High Orion Orion Altitude Abort Project Prime AA-1 AA-2 AA-3 Max q Transonic Tumble Abort Abort Abort PA-1 PA-2 FIRST FEIT MEIT 9/08 4/09 7/09 10/09 1/10 4/10 7/10 10/10 1/11 4/11 7/11 10/11 1/12 4/12 7/12 10/12 1/13 4/13 7/13 10/13 1/14 4/14 7/14 10/14 Page 30 NASA CxP John V. Turner, PMC 2009
  • 31. Risk Informed Test Planning • Goals of Test Program – Validate requirements – Validate models – Enhance reliability growth – Better support Risk Acceptance • Methodology 1) Identify Hazards Early using Functional Hazard Analysis (FHA) 1) High level functional hazards vs Cause level 2) Evaluate likelihood of occurrence using available knowledge and historical analogs 3) Determine the capability of analysis, ground test, flight test to characterize risks and reduce uncertainty 4) Recommend analysis and test activities needed to balance uncertainty reduction and achieve reliability growth 5) As hazard analysis and PRA mature, re-assess Pilot Project • Examine 10-12 hazards, evaluate the adequacy of current planned activities Page 31 NASA CxP John V. Turner, PMC 2009
  • 32. RM and KM Integration • In pursuit of becoming a learning organization, CxP risk management will include the integration of knowledge management and risk management processes into the program/project life cycle • Designing a complex architecture of hardware, software, ground and space-based assets to return to the Moon and then on to Mars will require an effective strategy to generate, capture and distribute knowledge • Premise: Risk Managers, who already use lessons-learned as a source of information for risk identification, are in a unique position within the organization to effectively perform these functions • Strategies – Knowledge-Based Risks – Pause and Learn (PAL) Events – Knowledge Capture/Integration Page 32 NASA CxP John V. Turner, PMC 2009
  • 33. Cx Knowledge-Based Risks • NASA’s Cx Program plans to create KBRs from pre-existing program risks (housed inside of CxIRMA) as well as incorporate KBRs into new program risks as they are identified. • As the Cx Program evolves, KBRs will be integrated into the existing continuous risk management (CRM) process. – Similar to CRM, the Cx KBR process includes Identification, Disposition, Documentation, and Distribution. KBR identification will become synonymous with risk identification. – The process also interacts with all levels and members of the Cx Program including: Cx Orgs, Cx Risk Management Working Group (RMWG), KBR Owners (similar to risk owners), ESMD, and SE&I. • If the Cx Program decides a KBR is “significant,” the program has identified the need for further exploration (including interviewing subject matter experts on the topic, collecting related documentation, etc…) into how this KBR relates to other NASA programs and projects. ESMD is responsible for significant KBR development. • Once the KBR implementation process has been tested successfully within the Cx Program, other programs will have the ability to participate in the process, creating a continuous KBR operation across the agency. Page 33 NASA CxP John V. Turner, PMC 2009
  • 34. CxP RM Status • The CxP RM program is very strong – Established Program Risk Management plan, risk review process, RM tool, RM working group, and RM training (over 500 trained) – All Cx Projects are actively identifying and mitigating risks and participating in the top risk reporting process – Integration of RM process & tools between levels I, II, and III going well – Risk Management is integrated with project control and ATP Milestone processes – Overall, level of detail and fidelity of mitigation planning is excellent for this stage of the program’s life and improves monthly – Risk identification processes such as Reqts Design Compliance, HA, FHA, Independent Cost Analysis, and PRA are in place to provide legs to the RM process – Integration of Technical Requirements, TPMs, TDSs, Cost Threats, Safety Analysis, Cost and Schedule under way – CxIRMA continues to develop improved capability to support new risk integration initiatives and ease of use Page 34 NASA CxP John V. Turner, PMC 2009
  • 35. CxP RM Status • Results are Evident – Risk is driving the design of Ares, Orion, and Altair to obtain a more optimal balance of risk across the architecture and mission timeline – Significant decisions are informed by risk analysis, including technical, safety, cost, schedule, and mission success factors – RM practice is present at all levels and in all decision making forums in the CxP – The CxP has created a RIDM culture • Having said that….there are areas where we can improve on this practice – Policy / Practice • Streamline and focus risk reviews, Continue to improve the quality of our risks. Integration of risks with other critical data elements – Tools • Risk Informed Test Planning Methodology. IRMA Enhancements. Knowledge Based Risks – Training • Case based training Page 35 NASA CxP John V. Turner, PMC 2009
  • 36. Backup Page 36 NASA CxP John V. Turner, PMC 2009
  • 37. Page 37 NASA CxP John V. Turner, PMC 2009
  • 38. RIDM relies on being able to both: 1) compare risks to resolve design trades, and 2) aggregate risks to understand risk posture at the mission and campaign level • The Risk Informed Design paradigm has been adopted by Ares, Orion, Lander, and CxAT to establish a more optimal use of design commodities to balance risk – Adaptation of NESC recommended methodology (RP-06-108: Design, Development, Test, and Evaluation (DDT&E) Considerations for Safe and Reliable Human Rated Spacecraft Systems) – Define Needs, Objectives, Constraints – Define Minimum Functionality – Make it Work – Make it Safe – Make it Reliable – Make it Affordable Page 38 NASA CxP John V. Turner, PMC 2009
  • 39. Technical Risk Scenario Conditional Conditional Conditional Initiating Event 1 Event 2 Event 3 Outcome Event A Nominal LOC Desirability of Outcome Minor Damage LOM Catastrophic LOM Mitigation Events Initiating Event NOM Time • Paradigm works well for safety risk scenarios where discrete probabilities can be assigned to specific events in an accident sequence • Each sequence of events or risk trajectory, has a unique probability, derived from the combination of conditional probability events Page 39 NASA CxP John V. Turner, PMC 2009
  • 40. Mission Success Depends Upon a Combination of Many Variables Launch Strategy: Launch: • Two launch Vehicle Reliability: • Time increment • LOM/LOC • Single Launch between launches • Launch Availability Target Characteristics: • Launch Probability • Redundant Landing Sites • Order of Launches • Multiple opportunities to access a select landing site LEO Loiter: • Lighting constraints at • LEO Loiter Duration target • Ascent Rendezvous Vehicle Performance: Opportunities • Orbital Mechanics Variation Tolerance • TLI Windows • Additional Propulsive Capability • Vehicle Life • Launch Mass Constraints Page 40 NASA CxP John V. Turner, PMC 2009
  • 41. Example – Functional Risk Timeline Example Only – Not Real Data Page 41 NASA CxP John V. Turner, PMC 2009
  • 42. Saturn / Apollo Development Testing • Saturn “Block 1” Sub-Orbital Flights – First Stage Ascent Tests with Inert Upper Stages (no separation) – Validation of ascent performance, structural loads, functionality of gimbaled nozzles on the outboard engines for S&C. – SA-4 flight included intentional “engine-out” checkout. • Saturn Block II Flights – Functional S-IV Upper Stage – SA-6 through SA-10 flights carried prototype Crew Modules – Test of nominal LES jettison on SA-6 and SA-7. • Un-Crewed SI-B Flights – Functional SIV-B upper stage powered by J-2 Engine. – CM separated and returned to Earth. • Launch Escape System Testing – Abort Test Booster to test the LES at transonic, maximum dynamic pressure, low altitude, and power-on tumbling abort conditions. Page 42 NASA CxP John V. Turner, PMC 2009
  • 43. Mars First? MOON MARS Earth ISS • Exploration Campaign Analysis: Identify the activities and architectures required to optimally produce mission success and crew safety within cost and schedule constraints • The high risk associated with manned Mars exploration make risk informed design essential • ISS and Lunar missions are also essential to accomplishing this goal – Technology demonstration – Reliability growth – Operational experience Page 43 NASA CxP John V. Turner, PMC 2009