Development of Grocery Shopping and the Retail Trade in Asia

Case Study Manage Transportation using RFID by: Mr. Guenther Nadolny Managing Director Vinythai Public Company Limited October 8, 2010

Welcome to VINYTHAI Plant -

Vinythai Profile Production (ktpa) S-PVC : 253 E-PVC : 27 Caustic Soda : 270 VCM : 400 Location : Thailand Office : Bangkok Plant : Map Ta Phut / Rayong Employees Bangkok : 32 Map Ta Phut : 340 Total : 372

Window Profiles Roofing Furnitures Automotive Toys Inflatables Swimming Pool Gutters Hose Wire & Cable Packaging Door Profiles Piping Recycling Industrial equipments Vinyl Siding Building Shoes Fencing Floor covering Decking Credit Cards Leather Goods Partition walls Blister pack Computer Cords & Ducts Electric Appliances Advertising Clothing Transport PVC in your life Source: Solvin Leather Bottles Wall Paper Curtain Shutters Medical Table Cloth

PVC – Serving Basic Needs Consumer Goods Automotive & Modern Technology Medical Applications Construction & Residence Clothing

Caustic Soda in Daily Life Water Treatment

Scope of Plant Activity
Integrated and equilibrated complex chlor-alkali + Vinyls+ PVC
We are producing
PVC suspension,
PVC paste resins,
VC Monomer,
Caustic Soda 32% and 50%
Valuable Co-products
Sodium hypochlorite 12.5%
Hydrogen
Ethylene Dichloride (EDC)
Hydrochloric acid 20% (for internal use only)…

VCM Chlorine Caustic Soda 32% and 50% Conc. PVC Suspension PVC Paste Pimai Salt IEAT Salt Water Electricity GLOW Group Ethylene Crude Oil EDC-VCM Plant Chlor-Alkali Plant PVC Plant VNT Production Structure Fully Integrated Plant SIAMVIC PVC Caustic Soda .

Case Background
Double size of production capacity in mid of 2006
Adding more gate and transporter parking area?
Using technology to manage transporter queue?
Now more than triple size of production capacity comparing with 2005

Objective & Strategy
Better control of goods receiving and goods delivery
Computerize manage in and out vehicle
Reduce human steps and human error
Reduce overall time consuming in each steps
Provide faster and semi-automated operation via related electronic equipments
Preparation for expansion of production

WEB PORTAL WEB PORTAL BUSINESS FLOW OF SUPPLY CHAIN & LOGISTICS AUTOMATION • • Receive delivery order, plan truck and book time window • • VNT receive truck planning time • • Update delivery order send to VNT • • Schedule truck queuing for VNT • • Send update delivery order back to transporter • Truck entry plant follow queue management. • Sending truck follow queue management • Customer send order to sale • • Truck identification by RFID technology and automatic weight in/out PVC NaOH &SALT • Sale PVC • Sale NaOH 110 trucks/day NaOH 100 trucks/day • Bar Code system Salt 50 trucks/day technology • VNT create delivery order • Upload to transporter • Approved order • Delivery goods to customer • Receive updated truck queuing from VNT

Principal of the Process

RFID INFRASTRUCTURE RFID SYSTEM LOCATION IN VINYTHAI PLANT

RFID together with other device

RFID equipment RFID reader Antennas for wide angle detection Truck RFID tag embedded in ID card

RFID Technology on Truck on weight bridge Queue Management System Print Slip Calling Queue

Web application - Queue Management System

WHAT BENEFIT DO WE GET? SAVING OF INVESTMENT
With the RFID device, developed Queue management program integrated with SAP system, we can avoid traffic jam, run out of parking space or adding new gate & weight bridges just to relief the inbound/outbound traffic.
CUSTOMER SATISFACTION
Our customer will directly benefit from precise arrival time of their order.
We and our partner - transporter and suppliers both gain from unproductive parking time during delivery process .
PARTNER SHIP

PLANT LOADING CAPACITY
Without RFID system = 170 truck/day
by 600 ton raw material.
700 ton of liquid
by lorry bulk 10wheels and semi-trailer.
800 ton of resin
by 10wheels,semi-Trailer, Tank car, Export container 20’ and 40’.
With RFID system = 260 truck/day
by 1,300 ton raw material
1,400 ton of liquid
by lorry bulk 10wheels and semi-trailer.
1,050 ton of resin
by 10wheels,semi-Trailer, Tank car, Export container 20’ and 40’.

Technical & Technology remark
Need skill personal for engineering and application development. - Hardware installation and testing. - Interface between hardware and application. - Performance tuning.
As RFID technology is only a kind of device/equipment, business process and contingency-handling design still play the major role of applying this technology.

Thank You VINY THAI PROJECT TEAM

http://ecr-all.org	107
http://www.ecr-all.org	13
http://translate.googleusercontent.com	1

Development of Grocery Shopping and the Retail Trade in Asia

by ECR Community on Oct 08, 2010

Accessibility

Upload Details

Usage Rights

3 Embeds 121

Statistics

Development of Grocery Shopping and the Retail Trade in Asia — Presentation Transcript