Technologies

Product Range Digital Linear Actuators Frame sizes range from 20 mm (0.787 in.) to 57 mm (2.24 in.) Linear travel per step: 0.0127 mm (0.0005 in.) to 0.1016 mm (0.004 in.) Gearheads Torque range of 10.4 mNm (1.47 oz. in.) to 9,534 mNm (1,350 oz. in.) Reduction ratio of 5:1 to 49:1 and ratios go up to 3280:1 Electronics Provide drive solutions for speed, control, position, and current Magnetic and optical encoders can be integrated or adapted - Drives available for brush DC, brushless DC, and stepper technologies with features such as Pulse Width Modulation Brush DC Coreless Motors Frame si zes as small as 8 mm (0.3 in.) to 35mm (1.4 in) Speeds up to 12,000 rpm Torque range from 0.66 mNm (0.093 oz. in.) Brushless DC Motors (slotted and slotless) Frame sizes as small as 12.7 mm (0.5 in.) to 58 mm (2.3 in.) Speeds up to 100,000 rpm Continuous torque up to 276 mNm (39 oz. in.) Stepper Motors (Disc Magnet, Can Stack, Hybrid) Frame sizes as small as 10 mm (0.4 in.) Speeds up to 10,000 rpm

Digital Linear Actuators

Frame sizes range from 20 mm (0.787 in.) to 57 mm (2.24 in.)

Linear travel per step: 0.0127 mm (0.0005 in.) to 0.1016 mm (0.004 in.)

Gearheads

Torque range of 10.4 mNm (1.47 oz. in.) to 9,534 mNm (1,350 oz. in.)

Reduction ratio of 5:1 to 49:1 and ratios go up to 3280:1

Electronics

Provide drive solutions for speed, control, position, and current

Magnetic and optical encoders can be integrated or adapted - Drives available for brush DC, brushless DC, and stepper technologies with features such as Pulse Width Modulation

Brush DC Coreless Motors

Frame si zes as small as 8 mm (0.3 in.) to 35mm (1.4 in)

Speeds up to 12,000 rpm

Torque range from 0.66 mNm (0.093 oz. in.)

Brushless DC Motors (slotted and slotless)

Frame sizes as small as 12.7 mm (0.5 in.) to 58 mm (2.3 in.)

Speeds up to 100,000 rpm

Continuous torque up to 276 mNm (39 oz. in.)

Stepper Motors (Disc Magnet, Can Stack, Hybrid)

Frame sizes as small as 10 mm (0.4 in.)

Speeds up to 10,000 rpm

Product and Technology breadth Performance Price Performance Brushless Slotted Brushless Slotless Note: 1,000 pc price comparison TurboDisc Stepper Drives/Controllers Industrial Brushless Slotted Can Stack Stepper Brush DC Linear Actuator Steppers Gearhead Athlonix high power density Brush DC Encoders Stepper

Innovations Innovation is a passion at Portescap Collaborative Engineering Rapid Prototyping New innovations based on customer feedback Enterprise product development Demanding application? Brush DC high power density motors Ultra-compact Lower joule heating Sustainable performance Unparalleled speed-to-torque performance Energy efficient Need to shrink the size of your application? nuvo Disc flat brushless motors High torque High speed Small footprint (32mm diameter and 11.7mm length) Maximize throughput? stepper motors High energy Neodymium magnets Captured bearings Aluminum housing Optimized torque density

Innovation is a passion at Portescap

Collaborative Engineering

Rapid Prototyping

New innovations based on customer feedback

Enterprise product development

Demanding application?

Brush DC high power density motors

Ultra-compact

Lower joule heating

Sustainable performance

Unparalleled speed-to-torque performance

Energy efficient

Need to shrink the size of your application?

nuvo Disc flat brushless motors

High torque

High speed

Small footprint (32mm diameter and 11.7mm length)

Maximize throughput?

stepper motors

High energy Neodymium magnets

Captured bearings

Aluminum housing

Optimized torque density

Brushless Technologies Slotted • Slotless

Brushless Motors Slotless BLDC Motors Frame Size ranging from : 13 mm to 58 mm (0.5 to 2.3 in.) Speeds up to 100,000 rpm Torque range of 2.3 to 316 mNm (0.32 to 44.7 oz. in.) Slotted BLDC Motors Frame Size ranging from : 12.7 to 38 mm (0.5 to 1.5 in.) Speeds up to 100,000 rpm Torque range of 1.9 mNm to 1 NM peak (0.27 to 142 oz. in.) High Volume Custom Slotted BLDC Motors Frame Size ranging from : 57 to 98 mm (2.3 to 3.9 in.) No Load speeds from 1300 rpm to 9000 rpm

Slotless BLDC Motors

Frame Size ranging from : 13 mm to 58 mm (0.5 to 2.3 in.)

Speeds up to 100,000 rpm

Torque range of 2.3 to 316 mNm (0.32 to 44.7 oz. in.)

Slotted BLDC Motors

Frame Size ranging from : 12.7 to 38 mm (0.5 to 1.5 in.)

Speeds up to 100,000 rpm

Torque range of 1.9 mNm to 1 NM peak (0.27 to 142 oz. in.)

High Volume Custom Slotted BLDC Motors

Frame Size ranging from : 57 to 98 mm (2.3 to 3.9 in.)

No Load speeds from 1300 rpm to 9000 rpm

BLDC Motor Technology Housing Lamination Stack Winding Shaft Permanent Magnet Bearing Flange Print with Hall Sensors Advantages and Benefits Slotless BLDC No detent torque (no cogging or vibration) Reduced iron losses Excellent speed control Linear torque vs speed High speed operation characteristics High efficiency Slotted BLDC Very high power density Small thermal resistance coil/housing Can withstand high current draw (50A) Rugged environments Autoclavable option available High Volume Custom Slotted BLDC Quiet (as low as 30dB) Rugged environment Customizable On board electronics available Good speed stability over 1 turn (<0.25%)

Slotless BLDC

No detent torque (no cogging or vibration)

Reduced iron losses

Excellent speed control

Linear torque vs speed

High speed operation characteristics

High efficiency

Slotted BLDC

Very high power density

Small thermal resistance coil/housing

Can withstand high current draw (50A)

Rugged environments

Autoclavable option available

High Volume Custom Slotted BLDC

Quiet (as low as 30dB)

Rugged environment

Customizable

On board electronics available

Good speed stability over 1 turn (<0.25%)

Brushless Motor Advantages Ease of speed and position control Linear torque/speed curve - Torque proportional to current - Speed proportional to voltage DC Very long life High reliability Dust free motor Reduced audible output Electronic commutation - No mechanical commutation via brushes Brushless design Higher power density Overload capability Improved heat dissipation Static winding attached to motor housing Zero detent torque Excellent velocity smoothness at low speed operation No iron in the air gap Slotless configuration Cost effective Less sensitive to environment Only three connecting wires Mates easily with sensorless BLDC drive circuits No rotor position sensors Typically used in spindle applications Versions without hall sensor Very simple commutation circuitry Mates easily with six-step BLDC drives Rotor position sensors Typically used in applications with variations of speed or load Versions with hall effect sensor Very precise speed and position control Integral magnetic or optical encoder Typically used in incremental motion Versions with encoder or resolver Advantages Characteristics Details

Ease of speed and position control

Linear torque/speed curve

- Torque proportional to current

- Speed proportional to voltage

Very long life

High reliability

Dust free motor

Reduced audible output

Electronic commutation

- No mechanical commutation via brushes

Higher power density

Overload capability

Improved heat dissipation

Zero detent torque

Excellent velocity smoothness at low speed operation

No iron in the air gap

Cost effective

Less sensitive to environment

Only three connecting wires

Mates easily with sensorless BLDC drive circuits

No rotor position sensors

Typically used in spindle applications

Very simple commutation circuitry

Mates easily with six-step BLDC drives

Rotor position sensors

Typically used in applications with variations of speed or load

Very precise speed and position control

Integral magnetic or optical encoder

Typically used in incremental motion

Brushless Motor Applications Slotted Medical Respirators Cosmetic tools Pumps Dental drills BiPAP and C-Pap respirators Dental scanner Neuro-surgery hand tools Power surgical hand tools Pan & Tilt Cameras Engraving machines Lens crafting equipment Commercial hand tools High speed centrifuges Wafer handling Bar code readers Slotless HVAC Actuators Medical Pipettes Dental milling machines Textile machines Tape storage libraries Scanners Office automation Printers Copiers High volume slotted Carpet tufting machinery Marine radar dome ATM machine Residential air cleaning machine Pool cleaning robot

Slotted

Medical

Respirators

Cosmetic tools

Pumps

Dental drills

BiPAP and C-Pap respirators

Dental scanner

Neuro-surgery hand tools

Power surgical hand tools

Pan & Tilt Cameras

Engraving machines

Lens crafting equipment

Commercial hand tools

High speed centrifuges

Wafer handling

Bar code readers

Slotless

HVAC Actuators

Medical

Pipettes

Dental milling machines

Textile machines

Tape storage libraries

Scanners

Office automation

Printers

Copiers

High volume slotted

Carpet tufting machinery

Marine radar dome

ATM machine

Residential air cleaning machine

Pool cleaning robot

Brushless Motors Value Add & Customization Special shafts Longer or shorter Larger or smaller diameters Cross holes Axial holes Cannulated Special materials or coatings/platings Special construction for non-medical applications Aluminum housing/end bells Steel gearhead components Steel bearings/hardware Special windings Higher voltage Different speeds Special lead terminations No connections Special connectors Integral connectors Special colors Special mounting features Design for application Alternate lam materials Lower operating temps due to lower core loss Permits use of higher energy product magnets More corrosion resistant Alternate magnet materials Higher, lower energy samarium Various energy products of neodymium Autoclave option Thermoset potted PCB and stator Optional Parylene PCB Thixogrease bearing and gearhead lube Encoder option Danaher Controls E9 and US Digital E4 modular Low cost Minimum features Quantum Devices and Scancon hollow shaft High line counts Full featured Most of the BLDC products can be customized with special features that include:

Special shafts

Longer or shorter

Larger or smaller diameters

Cross holes

Axial holes

Cannulated

Special materials or coatings/platings

Special construction for non-medical applications

Aluminum housing/end bells

Steel gearhead components

Steel bearings/hardware

Special windings

Higher voltage

Different speeds

Special lead terminations

No connections

Special connectors

Integral connectors

Special colors

Special mounting features

Design for application

Alternate lam materials

Lower operating temps due to lower core loss

Permits use of higher energy product magnets

More corrosion resistant

Alternate magnet materials

Higher, lower energy samarium

Various energy products of neodymium

Autoclave option

Thermoset potted PCB and stator

Optional Parylene PCB

Thixogrease bearing and gearhead lube

Encoder option

Danaher Controls E9 and US Digital E4 modular

Low cost

Minimum features

Quantum Devices and Scancon hollow shaft

High line counts

Full featured

Brushless Motor Product Strengths Product Breadth Brushless slotted and slotless technologies Halls, sensorless, resolver, and encoder commutations Autoclavable solutions Prototype delivery time typical lead time is 1 to 2 weeks, but can be produced in 24 hours for standard offerings Rapid Prototype Program Technology No commutator-and-brush system life is not limited by brush wear Higher motor power per unit volume Manufactured to RoHS compliance Autoclavable option on request Design Flexibility Customizable electromagnetic circuit for higher efficiency Available with and without gearheads Ability to provide value added solutions

Product Breadth

Brushless slotted and slotless technologies

Halls, sensorless, resolver, and encoder commutations

Autoclavable solutions

Prototype delivery time

typical lead time is 1 to 2 weeks, but can be produced in 24 hours for standard offerings

Rapid Prototype Program

Technology

No commutator-and-brush system life is not limited by brush wear

Higher motor power per unit volume

Manufactured to RoHS compliance

Autoclavable option on request

Design Flexibility

Customizable electromagnetic circuit for higher efficiency

Available with and without gearheads

Ability to provide value added solutions

Brushless Motor Innovations Innovation is a passion at Portescap Need to breathe easier? 16 & 22mm Brushless DC motors Avg 3dBA reduced noise level and 10% lower inertia 10% reduction in length 400% reduction in vibration with a 10% increase in power Great for Bi-level respirators and compact respiratory support equipment Need to shrink the size of your application? nuvo Disc flat Brushless motors High torque High speed Small footprint (32mm diameter and 11.7mm length) Available with or without shaft Need control? EBL Brushless driver Ideal for applications where efficiency, high acceleration or safety features are key Clearly identified inputs and outputs allow for easy startup Full programmable features Broad supply voltage range Controls 13mm to 30mm BLDC motors

Innovation is a passion at Portescap

Need to breathe easier?

16 & 22mm Brushless DC motors

Avg 3dBA reduced noise level and 10% lower inertia

10% reduction in length

400% reduction in vibration with a 10% increase in power

Great for Bi-level respirators and compact respiratory support equipment

Need to shrink the size of your application?

nuvo Disc flat Brushless motors

High torque

High speed

Small footprint (32mm diameter and 11.7mm length)

Available with or without shaft

Need control?

EBL Brushless driver

Ideal for applications where efficiency, high acceleration or safety features are key

Clearly identified inputs and outputs allow for easy startup

Full programmable features

Broad supply voltage range

Controls 13mm to 30mm BLDC motors

Stepper Technologies h3 • CanStack • TurboDisc • CanStack Vector

Stepper Motors Permanent Magnet Stepper Frame Size ranging from : Outer diameter 15 to 60 mm (0.6 to 2.4 in.) Step Angle - 3.6º, 7.5°, 15º & 18º Holding Torque - Up to 320 mNm (45.3 oz. in.) Synchronous Motors Frame Size ranging from : Outer diameter 26 to 60 mm (1.0 to 2.4 in.) Operating Voltage - 12 to 230 VAC. Operating Speed - 250 to 720 rpm Synchronous Torque - Up to 135 mNm (19.1 oz. in.) Linear Actuators Frame Size ranging from : Outer diameter 20 to 57 mm (0.8 to 2.2 in.) Linear travel per step: 0.0127 mm (0.0005 in.) to 0.1016 mm (0.004 in.) Output force up to 120 N (27 lbf) Gear Train Motors Frame Size ranging from : Outer diameter 26 to 57 mm (1.0 to 2.2 in.) Gear Ratio - 2 : 1 to 1350 : 1 Output Angle - 0.0055º to 3.75º Running Torque - 70.6 to 950mNm (10 to 134.5 oz. in.) Hybrid Step Motors Frame Size ranging from: size 17, 23, 34 ( 42 , 56, 87 mm/ 1.7, 2.2, 3.4 in.) Step Angle 1.8º Holding Torque – up to 6.7Nm (948.8 oz. in.) Disc Magnet Motors Frame Size ranging from : Outer diameter - 10 to 52 mm (0.4 to 2.0 in.) Variable speed - Up to 10,000 rpm Output Torque - Up to 2.1 Nm (297.4 oz. in.) Added features - Encoders, gearbox & etc.

Permanent Magnet Stepper

Frame Size ranging from : Outer diameter 15 to 60 mm (0.6 to 2.4 in.)

Step Angle - 3.6º, 7.5°, 15º & 18º

Holding Torque - Up to 320 mNm (45.3 oz. in.)

Synchronous Motors

Frame Size ranging from : Outer diameter 26 to 60 mm (1.0 to 2.4 in.)

Operating Voltage - 12 to 230 VAC.

Operating Speed - 250 to 720 rpm

Synchronous Torque - Up to 135 mNm (19.1 oz. in.)

Linear Actuators

Frame Size ranging from : Outer diameter 20 to 57 mm (0.8 to 2.2 in.)

Linear travel per step: 0.0127 mm (0.0005 in.) to 0.1016 mm (0.004 in.)

Output force up to 120 N (27 lbf)

Gear Train Motors

Frame Size ranging from : Outer diameter 26 to 57 mm (1.0 to 2.2 in.)

Gear Ratio - 2 : 1 to 1350 : 1

Output Angle - 0.0055º to 3.75º

Running Torque - 70.6 to 950mNm (10 to 134.5 oz. in.)

Hybrid Step Motors

Frame Size ranging from: size 17, 23, 34 ( 42 , 56, 87 mm/ 1.7, 2.2, 3.4 in.)

Step Angle 1.8º

Holding Torque – up to 6.7Nm (948.8 oz. in.)

Disc Magnet Motors

Frame Size ranging from : Outer diameter - 10 to 52 mm (0.4 to 2.0 in.)

Variable speed - Up to 10,000 rpm

Output Torque - Up to 2.1 Nm (297.4 oz. in.)

Added features - Encoders, gearbox & etc.

Stepper Motor Technology CanStack Excellent open loop control, no encoders necessary High continuous output torque per mm ³ Digitally controlled – easy to use with a  -processor Affordable Gear Trains Higher resolution by step angle division Increased output torque Reduced load inertia Full utilization of motor power Integration of damping due to friction in the gear train Digital Linear Actuators Higher resolution in an integrated package size Forces up to 120N Direct coupling to load Greater flexibility in customizing our product Multi-pole permanent magnet rotor & shaft Front stator cup, teeth & mounting plate Rear coil Multi-pole PM rotor, internal nut and directly coupled screw Front coil, end cap and ball bearing housing

CanStack

Excellent open loop control, no encoders necessary

High continuous output torque per mm ³

Digitally controlled – easy to use with a  -processor

Affordable

Gear Trains

Higher resolution by step angle division

Increased output torque

Reduced load inertia

Full utilization of motor power

Integration of damping due to friction in the gear train

Digital Linear Actuators

Higher resolution in an integrated package size

Forces up to 120N

Direct coupling to load

Greater flexibility in customizing our product

Stepper Motor Technology TurboDisc (Disc Magnet) Low Inertia (especially the ratio torque vs inertia) Angular accuracy High Acceleration Low detent torque h3 Hybrid Best in Class - patented Higher Torque Runs Cooler Mechanically extremely stable O-ring Aluminum housing Neodymium-iron-boron high energy magnets Stator enhanced magnets Larger bearings End bells Bearings Stator windings Retainer

TurboDisc (Disc Magnet)

Low Inertia (especially the ratio torque vs inertia)

Angular accuracy

High Acceleration

Low detent torque

h3 Hybrid

Best in Class - patented

Higher Torque

Runs Cooler

Mechanically extremely stable

Can Stack Motor Advantages Machine size reduction High torque to size ratio Radially magnetized permanent magnet rotor Tailoring to exact needs of application Unipolar/Bipolar windings can be designed for optimum performance Bobbin wound coil design Increased warranty on machine Long life lubrication Sintered bronze bearing design - ball bearings optional Finer resolution as required Design capability for finer mechanical resolution Step angle variation from 3.6° - 20° Customization to meet application demands Simple mechanical construction with proven design characteristics Simple motor construction Advantages Characteristics Details

Machine size reduction

High torque to size ratio

Tailoring to exact needs of application

Unipolar/Bipolar windings can be designed for optimum performance

Increased warranty on machine

Long life lubrication

Finer resolution as required

Design capability for finer mechanical resolution

Customization to meet application demands

Simple mechanical construction with proven design characteristics

Linear Actuator Advantages Optimized per application requirements Windings can be designed for optimum performance Can stack design with threaded rotor and bobbin wound coil Fast, powerful and precise positioning Various linear step resolutions - .0005 to .0040 inch Stub acme thread design Machine size reduction Options to conform to space requirements Captive and non-captive designs Increased motor lifetime equals longer machine life Long life lubrication Precision radial ball bearing design Customization to meet application demands External components reduced in application Simple mechanical construction with proven design characteristics Simple motor construction Advantages Characteristics Details

Optimized per application requirements

Windings can be designed for optimum performance

Fast, powerful and precise positioning

Various linear step resolutions - .0005 to .0040 inch

Machine size reduction

Options to conform to space requirements

Increased motor lifetime equals longer machine life

Long life lubrication

Customization to meet application demands

External components reduced in application

Simple mechanical construction with proven design characteristics

TurobDisc Motor Advantages High acceleration Low rotor inertia Thin Multipole rare earth disc magnet High start/stop frequencies High speeds Low iron losses More torque at high step rates Short iron circuit made of SiFe laminations; coils placed near to air gap High power/volume ratio No coupling between phases Independent magnetic circuit Superior angular resolution in microstep mode Sinusoidal torque function Low detent torque Simple magnetic circuit High peak torques Torque constant is linear up to 2 - 3 times nominal current Optimally designed magnetic circuit Increased torque in same motor diameter High power to weight ratio High energy magnet Advantages Characteristics Details

High acceleration

Low rotor inertia

High start/stop frequencies

High speeds

Low iron losses

More torque at high step rates

High power/volume ratio

No coupling between phases

Superior angular resolution in microstep mode

Sinusoidal torque function

Low detent torque

High peak torques

Torque constant is linear up to 2 - 3 times nominal current

Increased torque in same motor diameter

High power to weight ratio

Hybrid Motor Advantages Increased duty cycle improves torque output Superior heat dissipation Aluminum housing Design Higher precision in application Fine mechanical resolution Multi-toothed rotor and stator - step angles down to 0.9° Noise reduced during operation Linear axis eliminates slippage during operation Prevents bearing spinout Linear actuator axial play reduced to zero Captured bearings Reduced size on each axis Up to 40% more torque in same package Stator enhanced magnets Customization to meet application needs Mechanical and electrical modifications available Flexibility in design Advantages Characteristics Details

Increased duty cycle improves torque output

Superior heat dissipation

Higher precision in application

Fine mechanical resolution

Noise reduced during operation

Linear axis eliminates slippage during operation

Prevents bearing spinout

Linear actuator axial play reduced to zero

Reduced size on each axis

Up to 40% more torque in same package

Customization to meet application needs

Mechanical and electrical modifications available

Stepper Motor Applications Office Automation Printers Data storage units Copiers Paper feed devices Plotters Medical and Lab Automation Pipettes Pill dispensing Infusion and dosing pumps Portable analyzers and printers Diagnostics analyzers Dental Imaging Telecommunication Antenna positioning Cellular phone masts and arrays Radar arrays Satellite dish radomes GPS Heating Ventilation Air-Conditioning and Refrigeration Variable air valve Flap and damper actuators Gas valve actuation systems Refrigeration valve actuation systems Textile machinery Autoconers Winders Yarn guides Sewing machines Stitching and cutting tables Factory Automation Semiconductor equipment Electronics assembly Packaging equipment Conveyors Other markets and applications Robotics Timers and counters Locking mechanisms Vending and gaming machines

Office Automation

Printers

Data storage units

Copiers

Paper feed devices

Plotters

Medical and Lab Automation

Pipettes

Pill dispensing

Infusion and dosing pumps

Portable analyzers and printers

Diagnostics analyzers

Dental Imaging

Telecommunication

Antenna positioning

Cellular phone masts and arrays

Radar arrays

Satellite dish radomes

GPS

Heating Ventilation Air-Conditioning and Refrigeration

Variable air valve

Flap and damper actuators

Gas valve actuation systems

Refrigeration valve actuation systems

Textile machinery

Autoconers

Winders

Yarn guides

Sewing machines

Stitching and cutting tables

Factory Automation

Semiconductor equipment

Electronics assembly

Packaging equipment

Conveyors

Other markets and applications

Robotics

Timers and counters

Locking mechanisms

Vending and gaming machines

Stepper Motors Value Add & Customization Special shafts Longer or shorter Larger or smaller diameters Cross holes Axial holes Cannulated Special materials or coatings/platings Special construction for non-medical applications Aluminum housing/end bells Steel gearhead components Steel bearings/hardware Special windings Higher voltage Different speeds Special lead terminations No connections Special connectors Integral connectors Special colors Special mounting features Design for application Alternate lam materials Lower operating temps due to lower core loss Permits use of higher energy product magnets More corrosion resistant Alternate magnet materials Higher, lower energy samarium Various energy products of neodymium Most of the Stepper products can be customized with special features that include:

Special shafts

Longer or shorter

Larger or smaller diameters

Cross holes

Axial holes

Cannulated

Special materials or coatings/platings

Special construction for non-medical applications

Aluminum housing/end bells

Steel gearhead components

Steel bearings/hardware

Special windings

Higher voltage

Different speeds

Special lead terminations

No connections

Special connectors

Integral connectors

Special colors

Special mounting features

Design for application

Alternate lam materials

Lower operating temps due to lower core loss

Permits use of higher energy product magnets

More corrosion resistant

Alternate magnet materials

Higher, lower energy samarium

Various energy products of neodymium

Stepper Motors Value Add & Customization Stepper with flexi-circuit, threaded shaft & nut Stepper with threaded shaft & nut Stepper with special threaded shaft Stepper with planetary gear box Stepper with PCBA, clutch magnet assembly, plastic bracket, etc

Stepper Motors Product Strengths Product Breadth largest selection of step motor technologies in the industry Prototype delivery time typical lead time is 1 to 2 weeks, but can be produced in 24 hours Reduces time to market for OEM Technology Engineering expertise in can stack, DLA, disc magnet, geared & Hybrid Design Flexibility Multiple product range allows OEM engineers to select the best step motor for their application Ability to provide value added solutions

Product Breadth

largest selection of step motor technologies in the industry

Prototype delivery time

typical lead time is 1 to 2 weeks, but can be produced in 24 hours

Reduces time to market for OEM

Technology

Engineering expertise in can stack, DLA, disc magnet, geared & Hybrid

Design Flexibility

Multiple product range allows OEM engineers to select the best step motor for their application

Ability to provide value added solutions

Stepper Motor Innovations Innovation is a passion at Portescap Maximize throughput? S tepper motors High energy Neodymium magnets Captured bearings Aluminum housing Optimized torque density Need high linear force in a compact package? Linear Actuators Forces to 600N for NEMA 17; 1,400N for NEMA 23 Captive, Non-Captive and External Linear designs Up to 50% better linear force than competing brands Direct drive linear force offers easy integration and improved machine throughput/capacity Need compact, powerful, precise and smooth motion control? Integrated Electronics Step and direction driver Programmable motion controller Closed loop stepping system Multiple system options offer increased design flexibility

Innovation is a passion at Portescap

Maximize throughput?

S tepper motors

High energy Neodymium magnets

Captured bearings

Aluminum housing

Optimized torque density

Need high linear force in a compact package?

Linear Actuators

Forces to 600N for NEMA 17; 1,400N for NEMA 23

Captive, Non-Captive and External Linear designs

Up to 50% better linear force than competing brands

Direct drive linear force offers easy integration and improved machine throughput/capacity

Need compact, powerful, precise and smooth motion control?

Integrated Electronics

Step and direction driver

Programmable motion controller

Closed loop stepping system

Multiple system options offer increased design flexibility

Brush Technologies

Brush DC Motors Brush DC Motors Frame Size ranging from : 8 to 35 mm (0.3 to 1.4 in.) No load speeds up to 15,700 rpm Torque range of 0.66 to 158.6 mNm (0.093 to 22.45 oz. in.) Gearheads Diameters ranging from : 08 to 40 mm (0.3 to 1.6 in.) Encoders Magnetic, Magneto Resistive (MR) and Optical Line counts up to 1024

Brush DC Motors

Frame Size ranging from : 8 to 35 mm (0.3 to 1.4 in.)

No load speeds up to 15,700 rpm

Torque range of 0.66 to 158.6 mNm (0.093 to 22.45 oz. in.)

Gearheads

Diameters ranging from : 08 to 40 mm (0.3 to 1.6 in.)

Encoders

Magnetic, Magneto Resistive (MR) and Optical

Line counts up to 1024

Brush DC Motor Advantages High acceleration Ideal for incremental motion Linear high speed torque function Insensitive to shocks High efficiency and low losses from friction Longer battery life High peak torques without risk of demagnetization Lower inertia No hysteresis and eddy current losses No magnetic saturation Ironless rotor Ideal for portable or small equipment or applications requiring small dimensions High power per size and weight Central stator magnet High peak speeds Very low speed dependent losses Low viscous damping Low starting voltage Compact bearings Low losses and wear Low electromagnetic interference Low audible output Low friction Little electrical noise Precious metal commutation system High continuous and peak torques without risk of demagnetizing motor Very long life Ideal for chopper drivers Continuous torque exceptionally high for motor size, reducing the weight, dimensions and the cooling system Excellent resistance to shock and vibration High acceleration, short mechanical time constant High current densities may be commuted Rated rotor temperature up to 155°C Very compact commutation system High torque to inertia ratio Copper-graphite commutation Advantages Characteristics Details

High acceleration

Ideal for incremental motion

Linear high speed torque function

Insensitive to shocks

High efficiency and low losses from friction

Longer battery life

High peak torques without risk of demagnetization

Lower inertia

No hysteresis and eddy current losses

No magnetic saturation

Ideal for portable or small equipment or applications requiring small dimensions

High power per size and weight

High peak speeds

Very low speed dependent losses

Low viscous damping

Low starting voltage

Low losses and wear

Low electromagnetic interference

Low audible output

Low friction

Little electrical noise

High continuous and peak torques without risk of demagnetizing motor

Very long life

Ideal for chopper drivers

Continuous torque exceptionally high for motor size, reducing the weight, dimensions and the cooling system

Excellent resistance to shock and vibration

High acceleration, short mechanical

time constant

High current densities may

be commuted

Rated rotor temperature up to 155°C

Very compact commutation system

High torque to inertia ratio

DC Coreless Motor Technology Advantages and Benefits Low brush pressure Low friction Low no-load current Low motor regulation Ironless Rotor Coil Enables High Acceleration High Efficiency Design - Ideal for Battery-Fed Applications Optional Gearboxes and Magnetic or Optical Encoders Are Easily Added Long-life Patented Commutator System Virtually Eliminates Brush Maintenance Select Either Sleeve or Ball Bearings Models Available from 8mm to 35mm Diameter Longer battery life Smaller/lighter products Higher performance product Low starting voltage Long life due to low rotor inductance Lower inertia Energy savings cost Lower maintenance cost Higher productivity

Advantages and Benefits

Low brush pressure

Low friction

Low no-load current

Low motor regulation

Longer battery life

Smaller/lighter products

Higher performance product

Low starting voltage

Long life due to low rotor inductance

Lower inertia

Energy savings cost

Lower maintenance cost

Higher productivity

DC Ironcore Motor Technology Lamination Stack (Screwed) Conventional Winding All Metal Housing Advantages and Benefits Easy to manufacture (winding) Easy to change motor length Mass production/lower cost

Advantages and Benefits

Easy to manufacture (winding)

Easy to change motor length

Mass production/lower cost

2 types of commutation system gold alloy brushes silver alloy commutator Ironless rotor motors with copper-graphite commutation Rotafente TM fiber wrapping carbon brushes Copper commutator High RMS currents High peak currents High torque Long life Advantages and Benefits Low brush pressure Low friction Low no-load current Low starting voltage High acceleration Higher temperature Long life due to low rotor inductance

High RMS currents

High peak currents

High torque

Long life

Advantages and Benefits

Low brush pressure

Low friction

Low no-load current

Low starting voltage

High acceleration

Higher temperature

Long life due to low rotor inductance

DC Coreless Motor performance The light of a candle has an extremely low energy content and the flux captured by the solar cell with its few cm 2 is just about 1% of it... The 22N28-216P requires a starting voltage of only 0,03 volts....

Brush DC Motors Value Add & Customization Shaft extensions and double shaft options Custom coil design (different voltages) Mounting plates Gear pulleys and pinion Shock absorbing damper and laser welding Special lubrication for aerospace & defense and medical applications EMI Filtering Cables and Connectors Gearboxes Splash proof for protection Explosion and shock proof for special application Feedback and positioning systems Most of the Brush DC products can be customized with special features that include:

Shaft extensions and double shaft options

Custom coil design (different voltages)

Mounting plates

Gear pulleys and pinion

Shock absorbing damper and laser welding

Special lubrication for aerospace & defense and medical applications

EMI Filtering

Cables and Connectors

Gearboxes

Splash proof for protection

Explosion and shock proof for special application

Feedback and positioning systems

Brush DC Motor Product Strengths Product Breadth Technology Engineering expertise Design Flexibility Ability to provide value added solutions Drive trains based on motor gearbox solutions Rapid prototyping Higher savings throughout life of the product Diverse applications State-of-the-art manufacturing

Product Breadth

Technology

Engineering expertise

Design Flexibility

Ability to provide value added solutions

Drive trains based on motor gearbox solutions

Rapid prototyping

Higher savings throughout life of the product

Diverse applications

State-of-the-art manufacturing

Brush DC Motor Applications Medical: Powered surgical instruments Dental instruments Infusion and insulin pumps Diagnostic equipment Medical analyzers Scanners Security and Access Security camera Locks Bar code readers Paging systems Aerospace and Defense Cockpit gauge Indicators Satellites Optical scanners Gas mask (respirator) Robotics and Factory Automation Conveyors Remote controlled vehicles Industrial robots Power Hand Tools Shears Pruners Nail Guns Other applications Document handling Semiconductors Office equipment Model trains Optics Automotive and transportation Audio and video Watch winders Kebab cutters

Medical:

Powered surgical instruments

Dental instruments

Infusion and insulin pumps

Diagnostic equipment

Medical analyzers

Scanners

Security and Access

Security camera

Locks

Bar code readers

Paging systems

Aerospace and Defense

Cockpit gauge

Indicators

Satellites

Optical scanners

Gas mask (respirator)

Robotics and Factory Automation

Conveyors

Remote controlled vehicles

Industrial robots

Power Hand Tools

Shears

Pruners

Nail Guns

Other applications

Document handling

Semiconductors

Office equipment

Model trains

Optics

Automotive and transportation

Audio and video

Watch winders

Kebab cutters

Brush DC Innovations Innovation is a passion at Portescap Demanding application? Athlonix Brush DC high power density motors Ultra-compact Lower joule heating Sustainable performance Unparalleled speed-to-torque performance Energy efficient Lowest motor regulation in their range Low motor maintenance Need to maximize your torque? 35GLT Brush DC motors 40% increase in torque to volume ratio Multi-layer coil offers improved performance and heat dissipation Outstanding continuous torque of 158.6 mNm Compact frame size weights in at 360 grams Energy efficiency approaching 85% Low rotor inertia at high power Very low motor regulation Need accurate positioning at a controlled speed? MR2-512 (Magneto Resistive Encoder) Offers ease of integration with flexible resolution programming Ease of system upgrade without the rigorous qualifications Supports multiple generation product upgrades High resolutions of up to 512 lines per revolution Excellent closed loop feedback

Innovation is a passion at Portescap

Demanding application?

Athlonix Brush DC high power density motors

Ultra-compact

Lower joule heating

Sustainable performance

Unparalleled speed-to-torque performance

Energy efficient

Lowest motor regulation in their range

Low motor maintenance

Need to maximize your torque?

35GLT Brush DC motors

40% increase in torque to volume ratio

Multi-layer coil offers improved performance and heat dissipation

Outstanding continuous torque of 158.6 mNm

Compact frame size weights in at 360 grams

Energy efficiency approaching 85%

Low rotor inertia at high power

Very low motor regulation

Need accurate positioning at a controlled speed?

MR2-512 (Magneto Resistive Encoder)

Offers ease of integration with flexible resolution programming

Ease of system upgrade without the rigorous qualifications

Supports multiple generation product upgrades

High resolutions of up to 512 lines per revolution

Excellent closed loop feedback

Gearheads and Encoders

Gearhead Technology Spur Technology Single point of contact between stages Lower friction Higher efficiency Lower audible noise Output rotation may vary from input Divers material used (metal, plastic) Planetary technology Multiple points of contact between stages Higher friction Lower efficiency Higher load carrying capacity Output rotates the same direction as input Divers material & coating used (metal, plastic)

Spur Technology

Single point of contact between stages

Lower friction

Higher efficiency

Lower audible noise

Output rotation may vary from input

Divers material used (metal, plastic)

Planetary technology

Multiple points of contact between stages

Higher friction

Lower efficiency

Higher load carrying capacity

Output rotates the same direction as input

Divers material & coating used (metal, plastic)

Encoder Technology Analogue encoder Continuous signal Possibility of interpolation Possibility to derive a speed signal Sensitivity to temperature Digital encoder Discrete signal Direct interface to logic and microprocessors Speed signal more problematic at low speeds Analog vs. Digital

Analogue encoder

Continuous signal

Possibility of interpolation

Possibility to derive a speed signal

Sensitivity to temperature

Digital encoder

Discrete signal

Direct interface to logic and microprocessors

Speed signal more problematic at low speeds

Type E9 : Transparency Disc Diameter: 13 mm Resolution: up to 512 [ppr] Type C : Reflective Disc Diameter down to 13 mm Resolution: up to 32 [ppr] Type B : Reflective Disc Diameter down to 20 mm Resolution: up to 128 [ppr] Portescap Optical Encoder + - + - + -

Type E9 : Transparency

Disc Diameter: 13 mm

Resolution: up to 512 [ppr]

Type C : Reflective

Disc Diameter down to 13 mm

Resolution: up to 32 [ppr]

Type B : Reflective

Disc Diameter down to 20 mm

Resolution: up to 128 [ppr]

E9 encoder + - + - + - Light Detectors rotor disk

Portescap Integrated Magnetic Encoder Type D: Disc Diameter down to 15 mm Resolution: up to 12 [ppr] Type F : Disc Diameter down to 16 mm Resolution: up to 16 [ppr]

Type D:

Disc Diameter down to 15 mm

Resolution: up to 12 [ppr]

Type F :

Disc Diameter down to 16 mm

Resolution: up to 16 [ppr]

Portescap Magnetic Encoder Type MR: Magneto-Resistive analog sensor, extrapolation Disc Diameter: 12.6 mm Resolution: up to 512 [ppr] Coming Soon

Type MR: Magneto-Resistive analog

sensor, extrapolation

Disc Diameter: 12.6 mm

Resolution: up to 512 [ppr]

Product Capabilities Most of the DC motors are customized products from existing motor / gearhead / encoder platforms such as: Special shaft (D-cut, slotted) Special coil Special cables & connector Mix or special product motor assembly including gearbox, encoder, tachometer, brakes, drive systems,… Gearbox special ratio Customized gearbox (spur, planetary, worm & wheel, belt, right angled…) Special/different material or material treatment Special lubricant (A&D applications) Rotor reinforced EMC filter in the motor end-cap Better product integration into customer application gearbox, encoder better integrated (length optimization) product sub-assemblies with customer value added motor diameter optimization

Most of the DC motors are customized products from existing motor / gearhead / encoder platforms such as:

Special shaft (D-cut, slotted)

Special coil

Special cables & connector

Mix or special product motor assembly including gearbox, encoder,

tachometer, brakes, drive systems,…

Gearbox special ratio

Customized gearbox (spur, planetary, worm & wheel, belt, right angled…)

Special/different material or material treatment

Special lubricant (A&D applications)

Rotor reinforced

EMC filter in the motor end-cap

Better product integration into customer application

gearbox, encoder better integrated (length optimization)

product sub-assemblies with customer value added

motor diameter optimization

© 2009, Portescap, A Danaher Motion Company. All rights reserved.

© 2009, Portescap, A Danaher Motion Company. All rights reserved.