Iso 22000 At Dfc Idf   110309   Final   180209
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Presentation on ISO 22000: 2005 at IDF/DFC/DPAC Conference on Food Safety in the Canadian Dairy Chain

Presentation on ISO 22000: 2005 at IDF/DFC/DPAC Conference on Food Safety in the Canadian Dairy Chain
Ottawa, Canada
11 -12 March 2009

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Iso 22000 At Dfc Idf 110309 Final 180209 Presentation Transcript

  • 1. The ISO 22000 Standards & Integrated Chain Management of Food Safety IDF/DFC/DPAC Conference on Food Safety in the Canadian Dairy Chain Ottawa, Canada 11 -12 March 2009 Albert F. Chambers Vice-Chair Canadian Advisory Committee, ISO/TC34 President Monachus Consulting Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 2. Presentation Outline
    • ISO 22000 Family of Standards
    • Buyer Recognition
    • Update on Adoption of ISO 22000
    • ISO 22000 & Canadian dairy industry
    • Summary
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 3. ISO 22000 Family of Standards
    • New Family – initiated in 2001
    • Four (4) Standards to date:
      • ISO 22000:2005 – Food safety management system – Requirements
      • ISO/TS 22003:2007 - Requirements for bodies providing audit and certification of food safety management systems
      • ISO/TS 22004:2005 - Guidance on the application of ISO 22000
      • ISO 22005:2007 – Traceability in the feed and food chain
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 4. ISO 22000 - Outline
    • Section 1 – Scope
    • Section 2 – Normative Reference
    • Section 3 – Terms & Definitions
    • Section 4 – Food Safety Management System
    • Section 5 – Management Responsibility
    • Section 6 – Resource Management
    • Section 7 – Planning & Realization of Safe Products
    • Section 8 – Verification, Validation & Improvement
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 5. ISO 22000 - Key Characteristics (1)
    • An auditable management system standard (based on ISO 9001:2000)
    • Specific to food safety management but open to integration (quality, environment, buyer specifications, etc)
    • Based on Codex HACCP with some innovations
    • Enables a food business to plan, implement, operate, maintain and update a system to provide safe end products and demonstrate conformity with applicable regulatory requirements
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 6. Key Characteristics (2)
    • Designed for all segments of food chain & all types of food business
      • Micro to global size
      • Direct - farm to final marketers
      • Indirect - input suppliers & service providers
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 7. ISO 22000 – Benefits/Requirements (1)
    • Strong management commitment to food safety
    • More efficient & dynamic control of food safety hazards
    • Rigorous hazard analysis as a firm foundation for all control measures
    • Systematic management of prerequisite programs
    • Better planning, less post-process verification
    • Better documentation
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 8. ISO 22000 – Benefits/Requirements (2)
    • Clear provisions for validation, verification & updating
    • Requires good communication internally & along the supply chain
    • Resource optimization (internally & along food chains)
    • Promotes a culture of food safety
    • Facilitates increased due diligence
    • Reduced costs due to overlapping audits
    • International acceptance
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 9. Regulatory Requirements
    • ISO 22000 requires food businesses to:
      • Demonstrate compliance with statutory & regulatory requirements
      • Makes regulatory requirements an essential input to Clause 7 – planning & realization of safe products
      • Uses the Codex principles, codes and standards (including concept of FSOs, etc in Guidance – ISO 22004:2005)
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 10. Section 7 – Planning & Realization
    • Prerequisite Programs (“Initial” & “Final”)
    • Preliminary Steps (team, product characteristics, inputs, intended use, process mapping, etc)
    • Hazard analysis (hazards, acceptable levels, assessment, control measures)
    • Design of Operational PRPs & CCPs
    • Updating “initial” system
    • Verification planning
    • Traceability system
    • Control of non-conformity (corrections & corrective action, recalls, etc)
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 11. ISO 22000 & SME’s
    • ISO 22000 recognizes that the capacities of food businesses differ (micro to very large)
    • Standard permits two options for hazard analysis
    • Site specific development
    • Externally-developed combination of control measures (HACCP-based programs) to specifically address SMEs, farms, etc.
      • Consistent with national/regional approaches (e.g. Canadian on-farm programs, international or national GAPs, EU industry/ ”branch” programs)
      • Industry “program” must demonstrate it meets ISO 22000 requirements – e.g. Section 7
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 12. ISO/TS 22003:2007 – Audit & Certification
    • Technical Specification – Food Safety Specific - covers
      • Requirements for accreditation of Certification Bodies (based on new ISO 17021:2006)
      • Qualifications & Competencies of auditors, certification officers, technical experts, etc
      • Certification Process (2 stage audit, etc)
      • Realistic Food Business Classifications
      • Minimum Audit Times
      • Multi-site Audits permitted for some
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 13. ISO 22005: 2007 - Traceability
    • Uses Codex definition of traceability
    • Requires food/feed business to:
      • Set objectives (food safety, quality, etc)
      • Design system to meet regulatory & customer requirements
      • Specify the information to be obtained from its suppliers, collected within itself & provided to its customers
      • Establish procedures, documentation, etc
      • Implement the system (training, etc)
      • Monitor the system
      • Review it regularly & Update
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 14. ISO 22000 – Buyer Recognition
    • Retailers & Manufacturers demanding food safety assurances thru audit & certification
    • Global Food Safety Initiative (GFSI) – private sector benchmarking initiative supported by Wal-Mart, major retailers, etc
    • ISO 22000 + BSI PSA 220 – GFSI benchmarking initiative supported Kraft, Danone, Unilever, Nestle & EU food manufacturer’s association – likely by Spring 2009
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 15. IS0 22000 versus Private Standards Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper Source: US GMA Presentation – USDA National Advisory Committee for Meat & Poultry Inspection (27/08/08) Number of Criteria CODEX G eneral Principles of Food Hygiene (Rev. 4- 2003) AIB Consolidated Standards for Food Safety NSF Cook & Thurber Food Safety, Quality & Food Defence SAFE GMA Version 11 Silliker GMP & Food Safety Audit System 2006 ISO 22000 : 2005 BRC Version 4 Dutch HAACP Option B: HACCP Based Food Safety System IFS Version 4 SQF 2000 level 3 GFSI Guidance Document Version 5 CODEX: 37 Criteria 37 37 37 36 36 34 37 37 36 37 37 37 Avg All % 100% 100% 97% 97% 92% 100% 100% 97% 100% 100% 100% Audits Avg non-GFSI benchmarked audits 36 Avg GFSI benchmarked audits 37 36 97% 99% 98% ALL 67 KEY CRITERIA: (Food Safety, Regulatory, Quality Management) 67 37 63 62 62 56 64 62 54 63 61 61 Avg All % 55% 94% 93% 93% 84% 96% 93% 81% 94% 91% 91% Audits Avg non-GFSI benchmarked audits 61 Avg GFSI benchmarked audits 60 61 92% 90% 91%
  • 16. Update on ISO 22000 adoption (1)
    • ISO 22000 published in September 2005
    • Monachus Consulting survey published in ISO Management Systems magazine (May/June 2008)
      • Survey is informal & incomplete – 1,152 in 72 countries
      • Input from industry contacts & publicly available websites
      • Not all certification bodies provide open access
    • ISO to include in annual survey in 2008
      • 2007 “estimate” was 4,000 certifications in 93 countries
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 17. Update on ISO 22000 adoption (2) Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper ISO Management Systems , May/June 2008, page 11 Canada now exceeds - 125 certifications
  • 18. Update on ISO 22000 adoption (3) Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper ISO Management Systems May/June 2008, page 10 Dairy Ranked 3 rd
  • 19. Adoption in the Dairy Sector (1)
    • Global Firms
      • Arla Foods – adopting ISO 22000 in its plants in 12 countries (e.g. 2008 - 20 sites in Denmark , 5 in Sweden, etc)
      • Kraft Foods – ISO 22000 is its preferred standard
      • Danone – implementing group-wide: 30+ sites in early 2008
      • Nestlè - manufacturing sites to be certified against ISO 14001, OHSAS 18001 and ISO 22000.
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 20.
    • Milk, Cheese, Ice Cream, Yoghurt plants certified to ISO 22000 in:
      • Argentina, Australia, Brazil, Georgia, Hong Kong, India, Iran, Israel, Kazakhstan, Saudi Arabia, Tunisia, Turkey, Vietnam
      • Denmark, France, Germany, Greece, Italy, Ireland, Hungary, Japan, Latvia, Lithuania, Netherlands, Poland, Romania, Saudi Arabia, Sweden, Switzerland, UK, Ukraine
      • ( Monachus survey – 2008)
    Adoption in the Dairy Sector (2) Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 21. Integration along the supply chain Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper Grain Farm Feed Mill Dairy Farm Processor Further Processor Distribution Centre Retailer Consumer Trucker Caterer - Potentially using organization-specific (red) - Potentially using externally-developed (green)
  • 22.
    • Dairy Processors (may face demand from retailers/manufacturers for GFSI benchmarked)
      • FSEP/HACCP = strong base
      • Management system requirements – upgrade needed
    • Trucking/Distribution (possible GFSI demand)
      • CTA HACCP-based = external combination
      • Management system requirements – upgrade needed
    • Dairy Farms (ISO 22000 may not be necessary)
      • CQM™ Program = external combination
      • Management system requirements – upgrade needed
    Adoption in Canadian Dairy Sector Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 23.
    • A 2007 publication, in collaboration with ITC: ISO 22000 , Food safety management systems - An easy-to-use checklist for small business - Are you ready?
    • Enables small businesses to assess their readiness to implement the new ISO 22000 standard
    • Published in English, French & Spanish (available on Amazon)
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper ISO 22000 Publication
  • 24. ISO 22000 Family - Summary
    • Strong management system requirements
    • Innovates on Codex HACCP foundation
    • Useable by full supply chain (input suppliers, farms, processors, transporters, final marketers) & all sizes (micro to global)
    • Integrates Food Safety & Traceability
    • Requires Regulatory compliance
    • Strongly supported by global dairy firms
    • Internationally Recognized Audit & Certification
    • Soon to be benchmarked to GFSI
    • Managed for the Future
    Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  • 25. Merci & Questions Albert F. Chambers Monachus Consulting [email_address] Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper