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Elevating Supply Chain (SC) planning IQ via data analytics.


Overview

Supply Chain (SC) is the largest expense for any product company, generally accounting for 60% to 90% of all costs1. Research
suggests the existence of a statistically significant relationship between analytical capabilities and SC performance. In other
words, data analysis can assist in controlling SC costs. Further, an analysis of 310 companies from different industries in the U.S,
Europe, Canada, Brazil and China indicate that analytics of the SC plan has the second biggest influence on SC performance2.


This article details out Supply Chain Analytics from supply chain (SC) planning perspective. SC planning is the strategic & most
critical component of Supply Chain Management (SCM) which drives other components i.e. raw material sourcing,
manufacturing, goods delivery, goods return etc.


Traditional SC planning is majorly supported by reports generated by an Enterprise Resource Planning (ERP) system. The best an
ERP system can offer is historical transactional data and a standard demand forecasting algorithm. Some critical challenges faced
by ERP dependent CPG companies are:


     Inability to provide insights that optimize SC planning decisions. Example, how much should individual demand
     driven/s be varied to control forecast bias
     Stretched lead time to understand how interdependency among Key Performance Indicators (KPIs) result in experience /
     gut-feel based optimized decision making
     Standard demand forecasting techniques don’t accommodate ever-changing product behavior during its product lifecycle
     (sudden growth, seasonality, demand stability, etc.)
     Absence of future outlook / prediction feature


SC planners are keen to link planning related metrics to business critical KPIs. Connecting demand drivers, estimated demand,
planned / actual production / dispatch, planned logistics cost, opening inventory, etc., to on-time in-full (OTIF), sales target
achievement, excess / low inventories, actual raw material and logistics cost, lane optimization.


Analytics addresses traditional SC planning challenges by providing solutions for future outlook generation, optimization,
inter-KPI dynamics, quantification of impact of SCM metrics, accurate forecasting, etc. This leads to better,
more informed decisions.


SC planning analytics is a combination of business analysis supported by analytics techniques, such as exploratory data analysis,
forecasting, regression, correlation, etc., and software tools, depending on scenario. Dependency on different components of
analytics varies from case to case.


Measuring Supply Chain Performance - SCOR
1


Ellram, L. M., and Cooper, M. C.: The Relationship Between Supply Chain Management and Keiretsu. The International Journal of
2


Logistics Management 4(1), 1–12 (1993).
SCM (planning) analytics as a concept

The SCM planning department primarily targets accurate forecasts regarding product demands in the near future. Demand
forecast figures further drives production, distribution, freight cost, budgeting, etc.


Like any other business activity, inefficient SCM planning stumbles upon varied issues such as:


     Demand volatility: Continuously over- or under-forecasting trend during the last 3-6 months. A constant biased product is
     detrimental for the supply chain




                Increased cost due to excess                                               Sales lost due to
                   inventory in the system                                               unmet market demand




     Low market serviceability: Example, a particular market demand for 1000 tonnes within a week was unmet because only
     750 tonnes could be dispatched on time, and the remaining only after two weeks. In other words, OTIF is approx. 75%.
     Below the market threshold of 90%


     Excess / insufficient inventory: Example, a new medicinal soap was developed and launched via an intensive advertisement
     campaign. The development and advertisement costs millions. But, though customers are excited about the new product,
     demand planning under-forecasted. So, the estimated demand is less than actual orders, causing insufficient inventory at
     distribution centers


     On the other hand, where demand is over-forecasted and there are actually fewer sales, the enterprise could end up with
     excessive inventory. Resulting in a sudden decrease in profits because of the expense of carrying this excess


     Misguided future outlook on the SC efficiency: When a 100% order fulfillment is expected in the coming month, but on
     analyzing, the production plan states insufficient planned production to meet the forecasted demand


     Sales growth analysis: When the enterprise is aiming at a 20% Q-on-Q sales growth supported by accurate demand
     planning figures, but production and dispatch non-compliances result in a 15% sales growth


     Inefficiencies in an organized and unorganized offline trade environment with multi-layered sales and
     inter-dependencies: Multi-layered sales implies a combination of primary sales, to private distributors, and secondary
     sales, to retail outlets
Analytical capability will assist SC planning to mitigate issues by way of:


     Analyzing sales data vis-à-vis SCM planning KPIs and interpretation of trends and patterns
     Analyzing different aspects of SC production efficiency, stocking norms and distribution efficiency
     Analyzing variations and inefficiencies in logistics costs incurred at various legs of stock movement till it reaches
     the end consumer
     Utilizing statistical techniques to identify controlling parameters towards SC planning, efficiency KPIs and quantify
     the impact of individual parameters. For example, Forecast bias (positive / negative) = fn (base demand, demand
     drivers, adjustments, etc.)
     Provide future outlook on KPIs such as SC efficiency, forecast bias polarity (under / over-forecasting), etc.
     Statistics-based customized forecasting approach for individual products, categorized into different scenarios like strong /
     weak seasonality, stability, small packs, etc.


SCM (planning) analytical construct

SCM planning analytical construct comprises of hindsight, insight and foresight. It can be better understood through a
consumer promotion scenario thus: the analyzing impact of SC planning numbers on a particular promotional event as per
the Temporary Price Reduction (TPR) on the promotion calendar is scheduled during January and February. A 200% uplift is
expected. For the desired outcome, supply chain planning should be aligned to promotion-related operations. The following
scenarios can be envisioned:



                                                              Advance analytics model
                                                              A what-if scenario, to arrive at an approximate uplift based on SCM
                                                              variables e.g. forecast bias, OTIF, delivery compliance (%), etc.
                    Foresight
                                                              Hypothesis testing of causals: E.g. does market serviceability
                                                              support a positive uplift during TPR promotion type?
                      Insight
                                                              Basic analysis based on SCM cube slice-n-dice: E.g. visualization of
                                                              supply chain KPIs during past instances of TPR

                    Hindsight                                 KPI conceptualization and calculation




Best practices for SC planning analytics capability

     Conceptualization of an SCM analytics cell for smooth churn-out of analysis request/s via
        Faster data extraction and cleaning methodology
        Documented analytics frameworks and analysis reports
        Project governance
     Regular interactions between analysts and SC planners, in terms of the existing SCM process, SCM reports
     and KPIs, business logic, etc.
     SLA-driven processing of analytics requests
Conclusion

In conclusion, analytics plays a role of support system for a SC planner by providing business specific insights in identifying
issues and helping mitigate those issues. It not only provides a means to act in the present, based on the past but also provides a
future outlook. Supported by data-driven insights, an SC planner will be able to improve forecasting accuracy, understand
patterns, trim inventory fat, reduce stock-outs, optimize raw material and logistics costs.


Romi Malik is an expert in analytics consulting and data analysis. A manager with the Data and Analytics Solution (DAS) practice,
he has more than eight years of experience in the manufacturing and analytics industry. He has been working in the CPG and
retail domain with CPG giants and retailers, delivering analytics projects for over five years now. Romi was involved in
developing SC analytics cell for a leading CPG organization in India.




     About author

     Romi Malik is a Manager in the Data & Analytics Solution (DAS) practice with more than 8 years of experience in the
     manufacturing & analytics industry. For the past 5+ years, he has been working in CPG & Retail domain with CPG giants
     and retailers, delivering analytics projects. Analytics consulting and data analysis are his areas of expertise. Romi was
     involved in developing supply chain analytics cell for a leading CPG organization in India.




About Mindtree
Mindtree is a global information technology solutions company with revenues of over USD 400 million. Our team of 11,000 experts engineer
meaningful technology solutions to help businesses and societies flourish. We enable our customers achieve competitive advantage through
flexible and global delivery models, agile methodologies and expert frameworks.


www.mindtree.com                                                                                                    ©Mindtree Ltd 2012

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Elevating Supply Chain (SC) planning IQ via data analytics

  • 1. Elevating Supply Chain (SC) planning IQ via data analytics. Overview Supply Chain (SC) is the largest expense for any product company, generally accounting for 60% to 90% of all costs1. Research suggests the existence of a statistically significant relationship between analytical capabilities and SC performance. In other words, data analysis can assist in controlling SC costs. Further, an analysis of 310 companies from different industries in the U.S, Europe, Canada, Brazil and China indicate that analytics of the SC plan has the second biggest influence on SC performance2. This article details out Supply Chain Analytics from supply chain (SC) planning perspective. SC planning is the strategic & most critical component of Supply Chain Management (SCM) which drives other components i.e. raw material sourcing, manufacturing, goods delivery, goods return etc. Traditional SC planning is majorly supported by reports generated by an Enterprise Resource Planning (ERP) system. The best an ERP system can offer is historical transactional data and a standard demand forecasting algorithm. Some critical challenges faced by ERP dependent CPG companies are: Inability to provide insights that optimize SC planning decisions. Example, how much should individual demand driven/s be varied to control forecast bias Stretched lead time to understand how interdependency among Key Performance Indicators (KPIs) result in experience / gut-feel based optimized decision making Standard demand forecasting techniques don’t accommodate ever-changing product behavior during its product lifecycle (sudden growth, seasonality, demand stability, etc.) Absence of future outlook / prediction feature SC planners are keen to link planning related metrics to business critical KPIs. Connecting demand drivers, estimated demand, planned / actual production / dispatch, planned logistics cost, opening inventory, etc., to on-time in-full (OTIF), sales target achievement, excess / low inventories, actual raw material and logistics cost, lane optimization. Analytics addresses traditional SC planning challenges by providing solutions for future outlook generation, optimization, inter-KPI dynamics, quantification of impact of SCM metrics, accurate forecasting, etc. This leads to better, more informed decisions. SC planning analytics is a combination of business analysis supported by analytics techniques, such as exploratory data analysis, forecasting, regression, correlation, etc., and software tools, depending on scenario. Dependency on different components of analytics varies from case to case. Measuring Supply Chain Performance - SCOR 1 Ellram, L. M., and Cooper, M. C.: The Relationship Between Supply Chain Management and Keiretsu. The International Journal of 2 Logistics Management 4(1), 1–12 (1993).
  • 2. SCM (planning) analytics as a concept The SCM planning department primarily targets accurate forecasts regarding product demands in the near future. Demand forecast figures further drives production, distribution, freight cost, budgeting, etc. Like any other business activity, inefficient SCM planning stumbles upon varied issues such as: Demand volatility: Continuously over- or under-forecasting trend during the last 3-6 months. A constant biased product is detrimental for the supply chain Increased cost due to excess Sales lost due to inventory in the system unmet market demand Low market serviceability: Example, a particular market demand for 1000 tonnes within a week was unmet because only 750 tonnes could be dispatched on time, and the remaining only after two weeks. In other words, OTIF is approx. 75%. Below the market threshold of 90% Excess / insufficient inventory: Example, a new medicinal soap was developed and launched via an intensive advertisement campaign. The development and advertisement costs millions. But, though customers are excited about the new product, demand planning under-forecasted. So, the estimated demand is less than actual orders, causing insufficient inventory at distribution centers On the other hand, where demand is over-forecasted and there are actually fewer sales, the enterprise could end up with excessive inventory. Resulting in a sudden decrease in profits because of the expense of carrying this excess Misguided future outlook on the SC efficiency: When a 100% order fulfillment is expected in the coming month, but on analyzing, the production plan states insufficient planned production to meet the forecasted demand Sales growth analysis: When the enterprise is aiming at a 20% Q-on-Q sales growth supported by accurate demand planning figures, but production and dispatch non-compliances result in a 15% sales growth Inefficiencies in an organized and unorganized offline trade environment with multi-layered sales and inter-dependencies: Multi-layered sales implies a combination of primary sales, to private distributors, and secondary sales, to retail outlets
  • 3. Analytical capability will assist SC planning to mitigate issues by way of: Analyzing sales data vis-à-vis SCM planning KPIs and interpretation of trends and patterns Analyzing different aspects of SC production efficiency, stocking norms and distribution efficiency Analyzing variations and inefficiencies in logistics costs incurred at various legs of stock movement till it reaches the end consumer Utilizing statistical techniques to identify controlling parameters towards SC planning, efficiency KPIs and quantify the impact of individual parameters. For example, Forecast bias (positive / negative) = fn (base demand, demand drivers, adjustments, etc.) Provide future outlook on KPIs such as SC efficiency, forecast bias polarity (under / over-forecasting), etc. Statistics-based customized forecasting approach for individual products, categorized into different scenarios like strong / weak seasonality, stability, small packs, etc. SCM (planning) analytical construct SCM planning analytical construct comprises of hindsight, insight and foresight. It can be better understood through a consumer promotion scenario thus: the analyzing impact of SC planning numbers on a particular promotional event as per the Temporary Price Reduction (TPR) on the promotion calendar is scheduled during January and February. A 200% uplift is expected. For the desired outcome, supply chain planning should be aligned to promotion-related operations. The following scenarios can be envisioned: Advance analytics model A what-if scenario, to arrive at an approximate uplift based on SCM variables e.g. forecast bias, OTIF, delivery compliance (%), etc. Foresight Hypothesis testing of causals: E.g. does market serviceability support a positive uplift during TPR promotion type? Insight Basic analysis based on SCM cube slice-n-dice: E.g. visualization of supply chain KPIs during past instances of TPR Hindsight KPI conceptualization and calculation Best practices for SC planning analytics capability Conceptualization of an SCM analytics cell for smooth churn-out of analysis request/s via Faster data extraction and cleaning methodology Documented analytics frameworks and analysis reports Project governance Regular interactions between analysts and SC planners, in terms of the existing SCM process, SCM reports and KPIs, business logic, etc. SLA-driven processing of analytics requests
  • 4. Conclusion In conclusion, analytics plays a role of support system for a SC planner by providing business specific insights in identifying issues and helping mitigate those issues. It not only provides a means to act in the present, based on the past but also provides a future outlook. Supported by data-driven insights, an SC planner will be able to improve forecasting accuracy, understand patterns, trim inventory fat, reduce stock-outs, optimize raw material and logistics costs. Romi Malik is an expert in analytics consulting and data analysis. A manager with the Data and Analytics Solution (DAS) practice, he has more than eight years of experience in the manufacturing and analytics industry. He has been working in the CPG and retail domain with CPG giants and retailers, delivering analytics projects for over five years now. Romi was involved in developing SC analytics cell for a leading CPG organization in India. About author Romi Malik is a Manager in the Data & Analytics Solution (DAS) practice with more than 8 years of experience in the manufacturing & analytics industry. For the past 5+ years, he has been working in CPG & Retail domain with CPG giants and retailers, delivering analytics projects. Analytics consulting and data analysis are his areas of expertise. Romi was involved in developing supply chain analytics cell for a leading CPG organization in India. About Mindtree Mindtree is a global information technology solutions company with revenues of over USD 400 million. Our team of 11,000 experts engineer meaningful technology solutions to help businesses and societies flourish. We enable our customers achieve competitive advantage through flexible and global delivery models, agile methodologies and expert frameworks. www.mindtree.com ©Mindtree Ltd 2012