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Tqm taguchi

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  • 1. Genichi TaguchiTAGUCHI’S QUALITY LOSS FUNCTION
  • 2. INTRODUCTION Taguchi Methods is a statistical methods developed largely by GENICHI TAGUCHI to improve quality of manufactured goods. The philosophy of off-line quality control. Innovations in the design of experiments.
  • 3. Taguchi Loss Function Definition  Taguchi defines Quality as “the loss imparted by the product to society from the time the product is shipped.”  LOSS = Cost to operate, Failure to function, maintenance and repair cost, customer satisfaction, poor design.  Product to be produced “being within specification”
  • 4. Taguchi’s Vs Traditional Approach Taguch’s TraditionalWhen a product There is Good or Badmoves from its Target Products only as perwill cause the loss Limitseven if the productlies or not withinLimits
  • 5. Taguchi’s Quadratic Quality LossFunction  Quality Loss Occurs when a product’s deviates from target or nominal value.  Deviation Grows, then Loss increases.  Taguchi’s U-shaped loss Function Curve.
  • 6. Taguchi’s U-shaped loss FunctionCurve. Taguchi loss Fn Scrap or Rework Cost. Loss Measured characteristic LTL Nominal UTL
  • 7. Formula to find Taguchi’s Loss FnTaguchi uses Quadratic Equation to determineloss Curve L (x) = k (x-N)²Where L (x) = Loss Function, k = C/d² = Constant of proportionality, where C – Loss associated with sp limit d - Deviation of specification from target value x = Quality Features of selected product, N = Nominal Value of the product and(x-N) = Tolerance
  • 8. Problem A part dimension on a power tool is specified as 32.25±0.25.Company records show±0.25 exceeded & 75% of the returned fo replacement. Cost of replacement is Rs.12,500.Determine k & QLF. Solution : Expected Cost of repair C = 0.75(12500) = Rs 9,375 k = C/d²= 9375/(90.25)² = Rs 1,50,000 QLF =L (x) 1,50,00(x-N)