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We live our values.
Excellence • Passion • Integrity • Responsibility • GEA-versity

GEA Food Solutions
GEA Food Solutions...
Content

4 WELCOME
6 LEADING TECHNOLOGY
8 Preparation
14 Marination
20 Processing
32 Slicing and Loading
36 Horizontal Pac...
“ Food is our common ground,
a universal experience”

James Beard (1903 – 1985)
the father of American gastronomy and
insp...
Welcome
GEA Food Solutions Product and Application Catalogue
is designed to help you to come up with, develop and
produce ...
IT’S YOUR RESULT THAT COUNTS
Taste, appearance, variety and mouth feel; all vital ingredients for your next
product’s succ...
Leading Technology

Like no other company, GEA Food Solutions
provides complete solutions across the whole chain
in food p...
GEA GigaSlicer

GEA OptiScan

GEA SmartPacker

GEA MaxiFormer

GEA PowerPak

This is a selection of some of our machines.
...
Preparation

he c
e

i

i

ech

l

ic l e

e e si e

e ficie
e

e ie ce lies ehi d
d e le

e

les

i

e ise eli

i

e

i
li...
CUTTING/EMULSIFYING/MIXING

GEA CutMaster

CONTINUOUS EMULSIFYING

GEA EcoCut 225

MEAT RECOVERY

GEA RecoScreen

9
Preparation
Grinding

Ground meat

Chicken nugget

e

10

Analyzing

e

lls

Coarse dry sausage

Processed cheese

Pork cu...
Mixing/Grinding

e

S i less

e

s

Smoked sausage

s s

s

Mixing

e

s

es

Pork cutlet

Chicken nuggets

Minced meat

B...
Preparation
Cutting/Emulsifying/Mixing

Bologna

Ham sausage

Smoked sausages

Paté

Loaf

Mortadella

Wiener sausages

Bl...
Emulsifying

Bologna

Meat recovery

Frankfurter

Lyoner

Coarse sausage

Smoked sausage

e

lls

Fish sticks

Mortadella
...
Marination

Juicy, tasty and easy-to-prepare products – precisely what today’s consumers
demand. With our marinating equip...
MASSAGING/TUMBLING

GEA ScanMidi

S

GEA ColdSteam T

PROTEIN
ACTIVATION/
S

GEA MultiShaker

LINE SOLUTIONS

GEA BeltHopp...
Marination
Brine/Marinade Preparation

ll

l

i e

Marinade

Ham pickle

Injecting

Marinade

Salmon

Gravy

Whole chicken...
Injecting

Chicken leg

Chicken drumstick

si s fille

Whole turkey

ell

s

e

hic e

ee

Tenderizing

Whole duck

Chicken...
Marination
Massaging/Tumbling

Chicken leg

Mackerel

Chicken wing

Chicken drumstick

Half chicken

Salmon

hic e fille

c...
Defrosting

hic e fille

Pork middle

Chicken drumstick

S

e i

Whole chicken

e

e s fille

ell

Shrimps

Chicken wing

Po...
Processing

e e

de

d cs

ec

se

eh e

cessi

e

i

e

h

will preserve their quality, freshness, structure and weight. ...
FRYING

STEAMING/COOKING/
ROASTING/SMOKING

GEA EasyFry XL

GEA CookStar

GRILLING

GEA TwinGrill

21
Processing
Forming

e

S i less

e

s s s es

Skinless sausages

Corduroy patty

d

22

s ic

ed h

e

S c ed h

e

Pork c...
Forming

Boneless drumstick

Coated nuggets

Whole muscle product

ed chic e

Tempura chicken nuggets

Calamari

Fish shap...
Processing
(Pre-)dusted

Cutlet

Nuggets

s ic

hic e fille

Chicken wing

24

omest e ( o r) coated

Seasoning

ch

i h he...
Breaded

Croquettes

es le

e ded sch i el

Tempura

Oriental style schnitzel

Sch i el

ihc

se c

Schnitzel with rice cr...
Processing
Frying

Schnitzel

ie

l s le

e ded c le

Chicken Kiev

ch

26

i

Breakfast sausages

German “frikadel”

del
...
Frying

Fish portions

Vietnamese spring roll

Rösti sticks

Mushrooms

i

Rice patty / “nasi”

Vegetarian rice patty

Veg...
Processing
Pasteurizing

Steaming

Cooked ham

Sausages

Marinated mussels

Chicken

hic e

e s fille

Shrimps

Chicken str...
Cooking

Chicken nuggets

e

ed

e

ih

i

Cutlet

i

Roasting

ed chic e fille s

Coated chicken nuggets

Pork roll

S

e ...
Processing
Smoking

Mackerel

Shrimps

Chicken leg

Chicken thigh

hic e fille

30

S

e i

hic e fille

c

e s

Chicken win...
Grilling

e

e

Meat on stick

Sausage

Fish portion

hic e fille

Herring

hic e fille

Steak

Salmon

ed chic e fille

e

h...
Slicing and Loading

Get on the cutting edge of innovative slicing and loading technology for
c

h

s

s

ed ced i e
Slici...
GEA ShingleLoader

GEA FlexLoader

GEA RobotLoader

GEA InlineLoader

33
Slicing and Loading
Bacon - Ham - Sausage - Meat - Cheese

Shaved salami

Folded ham

Oval shingled salami

Interleaved pr...
Bacon - Ham - Sausage - Meat - Cheese

Overlapped processed cheese

Folded mortadella

Paté

Stacked salami

Zig-zag stack...
Horizontal Packaging

d

c

ese

i

eli

ili
se le s

i

s s is
eeds
c

d c s dis i

ih
i

d e ic l

e

c
i

c

e
c es

es...
TRAYSEALING

GEA PowerPakNT

GEA Twinstar

37
Thermoforming
Vacuum Packages

Sausages

Ham

Smoked pork sausage

Turkey salami

Half chicken

Turkey sausage

Fish slice...
Contour Cut

Reclosable Packages

Turkey sausage slices

Poultry sausage

Salami

e i

fille i c e

Leerdammer cheese

Stac...
Thermoforming
Modified Atmosphere Packages (MAP)

Pork chops

Sliced salami and ham

Sliced salami and cheese

Sliced ham

...
Modified Atmosphere Packages (MAP)

Smoked ham

Sliced salami

Sausages

Sausages

Salami

Wiener

Curry sausage

Wiener sa...
Thermoforming
Modified Atmosphere Packages (MAP)

Cheese

Cheese Parmesan

Cheese

Cheese slices

Sliced mozzarella

Cheese...
Modified Atmosphere Packages (MAP)

i

e d

Hot dogs

Baguettes

i

e d

Chocolate pastry

Wrap

Cereals

Pancakes

i

Pizz...
Thermoforming
Skin Packages

Scalded sausage

Scalded sausage and salami

Fish

Cooked sausages

44

s l

S

i sliced

ed ...
ShrinkPak

Beef joint

Marinated meat

Roast

heese l c s

Salami sausage

Cooked ham

Roast

Whole chicken

Roast meat

S...
Traysealing
Formed trays

S l d

Curry snack

Ready meal

Ham paté

Shaved ham

Chunky cod

ish fille

Cutlets

Marinated m...
Formed trays

Filet American

Filet American

Fresh sausage

Corduroy patty

e e

les

hic e fille

Luxury chocolates

esh ...
Vertical packaging

e

i l

c

es di e e i e

d cs

d he e

e

s s s les

That’s why our Vertical Form-Fill-Seal packaging...
GEA SmartPacker TwinTube

GEA SmartPacker LowDrop

49
ertica
Pi o

o

pack
Block bottom

Quatro seal

Confectionery

Confectionery

IQF

IQF

IQF

IQF

Salad

Salad

Cheese

Ch...
Zipper

Envelope

Ultrasone

Confectionery

Confectionery

Salad

IQF

Cheese

Cheese

Protein

Protein

51
Labelling
Label on
e i e ag

Labelled and Printed Packages

Half ring pork sausage

Twin package poultry sausage

s ic l c...
Printing

Various sliced poultry products

e

e s

hic e

e s file

Sliced smoked ham

Breakfast sausage

Smoked sausage

H...
Lollipops

e isi

e

s

i s

chi e

d

s s ch s

ll

c

d d l lli

c

h

es

ih

c ed

s is e s
ici

ec

ih
s

e

demands ...
WRAPPING

GEA BunchWrapper

GEA FormWrapper

GEA TwistWrapper

55
Lollipops
Forming

Cooling

Ball, cylindrical

Flat, spherical

Ball, cylindrical

Flat, spherical

Ball, cylindrical

Fla...
Wrapping

Bunchwrap

Twistwrap

Sandwichwrap

Bunchwrap

Twistwrap

Sandwichwrap

Bunchwrap

Twistwrap

Sandwichwrap

Bunc...
Sugar

ih

e

he d

e se
ced desi

i d s

hich

chi es
i di id
c

e ie ce

l

d

e

ee

ed
hi c

ld
d
e

e ec
c

e ed

chi...
PACKAGING

GEA ElbaPacker

GEA ElbaPacker

59
Forming/Drying
Forming/Drying

Lingot

Bulk

S li c

Bulk

Circulair

id ec

e

60

e

e

Bulk

id ec

e
Packing
Packing

ih

i d

ih

i d

61
Complete Line Solutions
Beyond our equipment, technologies and ability
to engineer preferred solutions for specific
applica...
F or m
ing/C
o

TRADITIONAL NUGGET LINE

ating
Fr yin
g
Cook
ing
Freez
ing
Pack
a

ging

63
Minced Meat Products
Preparation
Processing

64

Packaging
Burger Products
Preparation

Processing

Packaging

65
Fresh Enhanced
Preparation

66

Marination

Packaging
Fully Cooked Roasted Meat
Marination

Processing

Packaging

67
Sliced/Diced Products
Preparation

68

Marination
Processing

Packaging
Natural Cooked (Roasted) Poultry Products
Preparation

Marination

Processing

Packaging
Coated Products

Preparation

70

Processing

Packaging
Size-portioned Whole Muscle Products
Preparation

Processing

Packaging

71
Sausages
Preparation

Slicing

Packaging
Sliced products with

ri ble output
Slicing

high flexibility

Packaging

73
Sliced products with highest flexibility
Slicing

74

Packaging
Sliced products with highest output
Slicing

Packaging

75
Ready meals
Post Chill Packing
o

C
Pasteurisation value
High care zone
Assembly

Chilling

Cooking

Packing
(thermoformer...
Post Chill Packing
Assembly

Cooking

Chilling

Packaging

Cooking

Packing

Chilling

Packing

Cooking

Chilling

Pre Chi...
GEA Food Solutions
Technology Centers

We have built the largest, most modern and complete
technology centers in the indus...
COME VISIT US TO EXPLORE NEW POSSIBILITIES
AT OUR TECHNOLOGY CENTERS

Our Technology Centers provide a unique opportunity ...
Global Services with Local Touch

Taking our service to a whole new
customer satisfaction level.

What our customers say
“...
WE DO MORE
The GEA network of production sites, sales and service offices enables us to
provide global service. At the same...
Notes

82
Content

4 WELCOME
6 LEADING TECHNOLOGY
8 Preparation
14 Marination
20 Processing
32 Slicing and Loading
36 Horizontal Pac...
We live our values.
Excellence • Passion • Integrity • Responsibility • GEA-versity

GEA Food Solutions
GEA Food Solutions...
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GEA Food Solutions Product and application guide

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GEA Food Solutions Product and Application guide

Full overview of all Food Solutions and possible Applications in GEA Food Processing, Marination, Preparation, Slicing, Loading, Packaging, Thermoforming, Traysealing and vertical form fill seal bagging (VFFS).

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Transcript of "GEA Food Solutions Product and application guide"

  1. 1. We live our values. Excellence • Passion • Integrity • Responsibility • GEA-versity GEA Food Solutions GEA Food Solutions GmbH Peter-Müller-Str. 10, 40468 Düsseldorf, Germany Phone: +49 (0) 211-9136-1552 gea.com, gea-foodsolutions.info@gea.com © GEA Group AG. All rights reserved. Version Number: B00.00.03 / 122013 GEA Group is a global engineering company with multi-billion euro sales and operations in more than c ies ded i he c is e he l es ide s i i ee i e d process technology. GEA Group is listed in the STOXX® Europe 600 Index. Taking you forward Product and Application Catalogue engineering for a better world dS l i s
  2. 2. Content 4 WELCOME 6 LEADING TECHNOLOGY 8 Preparation 14 Marination 20 Processing 32 Slicing and Loading 36 Horizontal Packaging 48 Vertical Packaging 54 Lollipops 58 Sugar 62 COMPLETE LINE SOLUTIONS 78 TECHNOLOGY CENTERS 80 GLOBAL SERVICES WITH LOCAL TOUCH Imprint Publisher dS l i s Peter-Müller-Str. 10 40468 Düsseldorf Germany Website: www.gea.com All rights reserved © No part of this document may be reproduced or transmitted in any form or by any means, without prior written permission dS l i s
  3. 3. “ Food is our common ground, a universal experience” James Beard (1903 – 1985) the father of American gastronomy and inspiration for creative culinary arts 3
  4. 4. Welcome GEA Food Solutions Product and Application Catalogue is designed to help you to come up with, develop and produce appetizing new products as cost-effectively as possible, and focuses on food as our common ground. ONE GEA FOOD SOLUTIONS Being part of the GEA Group, we are an integral part of a truly global technology company, geared up to deliver complete solutions anywhere in the world. Complete lines from a single source, individual solutions or a global service can only be supplied by a highly integrated business partner, who has gained profound experience in building one of the largest installed bases in the industry. That is exactly what GEA Food Solutions offers. We strive to continuously improve our business structure, ensuring that you talk to the right person at any time, no matter where you are; no matter where we are. 4
  5. 5. IT’S YOUR RESULT THAT COUNTS Taste, appearance, variety and mouth feel; all vital ingredients for your next product’s success. Add innovative, economical and appealing packages to sharpen its competitive edge. And then produce it cost effectively without compromising d c li e i l e i ili At GEA Food Solutions, we are committed to helping you achieve these goals with innovative food processing equipment and solutions. This is our promise. So whether you need a single machine or packaging material or a complete line, we are with you all the way. 5
  6. 6. Leading Technology Like no other company, GEA Food Solutions provides complete solutions across the whole chain in food processing. For each step in the food processing chain, we have machines that have changed the game and are leading in their respective segments. Benefiting form our long legacy in the industry, our machines and their technology help build and expand business. GEA PowerGrind GEA ColdSteam T GEA CutMaster 6 GEA CookStar GEA MultiJector
  7. 7. GEA GigaSlicer GEA OptiScan GEA SmartPacker GEA MaxiFormer GEA PowerPak This is a selection of some of our machines. 7
  8. 8. Preparation he c e i i ech l ic l e e e si e e ficie e e ie ce lies ehi d d e le e les i e ise eli i e i li le e l e i le i ise ield i ee i e d i e i ls d e s e esi e ide he es i ed e ssi le results in your production environment. ANALYZING GEA PowerGrind 8 GEA MultiTrack MIXING GEA CombiGrind GEA UniMixer
  9. 9. CUTTING/EMULSIFYING/MIXING GEA CutMaster CONTINUOUS EMULSIFYING GEA EcoCut 225 MEAT RECOVERY GEA RecoScreen 9
  10. 10. Preparation Grinding Ground meat Chicken nugget e 10 Analyzing e lls Coarse dry sausage Processed cheese Pork cutlet Chicken nuggets Bologna Salami Smoked German sausage e
  11. 11. Mixing/Grinding e S i less e s Smoked sausage s s s Mixing e s es Pork cutlet Chicken nuggets Minced meat Bologna Salami Ground meat e 11
  12. 12. Preparation Cutting/Emulsifying/Mixing Bologna Ham sausage Smoked sausages Paté Loaf Mortadella Wiener sausages Black pudding Surimi Fine paté 12 Salami Coarse paté s s es Italian salami Pepper salami
  13. 13. Emulsifying Bologna Meat recovery Frankfurter Lyoner Coarse sausage Smoked sausage e lls Fish sticks Mortadella Lyoner Chicken ish es Coarse sausage 13
  14. 14. Marination Juicy, tasty and easy-to-prepare products – precisely what today’s consumers demand. With our marinating equipment you can turn an ordinary cut of e l dds i l e e se BRINE PREPARATION GEA ScanBrine 14 fish i che he e c s sis s cc le ls c e es e e l d cs i i l i h hei file INJECTING GEA MultiJector ZING GEA TenderCarve
  15. 15. MASSAGING/TUMBLING GEA ScanMidi S GEA ColdSteam T PROTEIN ACTIVATION/ S GEA MultiShaker LINE SOLUTIONS GEA BeltHopper 15
  16. 16. Marination Brine/Marinade Preparation ll l i e Marinade Ham pickle Injecting Marinade Salmon Gravy Whole chicken c Beef pieces S e i hic e fille Chicken wing Top side/silver side pork 16 Pork loin Tuna
  17. 17. Injecting Chicken leg Chicken drumstick si s fille Whole turkey ell s e hic e ee Tenderizing Whole duck Chicken ham e s fille Half chicken Pork ham e s c Mackerel Turkey ham Shrimps Pork ham Pork shank 17
  18. 18. Marination Massaging/Tumbling Chicken leg Mackerel Chicken wing Chicken drumstick Half chicken Salmon hic e fille c Pork loin Whole chicken si s fille S 18 e i es Pork chop Beef c es
  19. 19. Defrosting hic e fille Pork middle Chicken drumstick S e i Whole chicken e e s fille ell Shrimps Chicken wing Pork shank Topside/silverside pork 19
  20. 20. Processing e e de d cs ec se eh e cessi e i e h will preserve their quality, freshness, structure and weight. You can create all shapes and sizes, coated products for extra appeal and taste, cook, roast, steam or smoke products to perfection. GEA processing equipment meets all h ie e i FORMING GEA MultiFormer 20 d e i ili e ie e s WET COATING GEA MultiDrum GEA OptiCoater MIXING GEA TempuMixer
  21. 21. FRYING STEAMING/COOKING/ ROASTING/SMOKING GEA EasyFry XL GEA CookStar GRILLING GEA TwinGrill 21
  22. 22. Processing Forming e S i less e s s s es Skinless sausages Corduroy patty d 22 s ic ed h e S c ed h e Pork cutlet Minced meat nugget Minced meat nugget Sc ed ee Corduroy patty Corduroy patty in tray Chicken on stick Chicken nuggets hic e sh ed fille Nuggets with cheese Chicken kiev e lls chic e fille s
  23. 23. Forming Boneless drumstick Coated nuggets Whole muscle product ed chic e Tempura chicken nuggets Calamari Fish shapes ish fille Fish portion Spinach Vegetarian rice patty Potato dragon Potato Flinstones Rösti e Cheese crocodile 23
  24. 24. Processing (Pre-)dusted Cutlet Nuggets s ic hic e fille Chicken wing 24 omest e ( o r) coated Seasoning ch i h he s Shrimps with seasoning s ic ell i h se s ihd i Chicken popcorn Chicken drumstick Chicken tender hic e fille Chicken chunk hic e Fried shrimps ie
  25. 25. Breaded Croquettes es le e ded sch i el Tempura Oriental style schnitzel Sch i el ihc se c Schnitzel with rice crisps Shrimps with Japanese s le c s Mushroom Chicken patty with s ee c e Chicken nuggets s Calamari Fish portion Shrimps ish e lls Chicken nugget 25
  26. 26. Processing Frying Schnitzel ie l s le e ded c le Chicken Kiev ch 26 i Breakfast sausages German “frikadel” del Sch i el ihc Croquettes e ded fish es Meat on stick e lls Breaded shrimps Breaded drumstick d le Breaded chicken nuggets Shrimp with tempura
  27. 27. Frying Fish portions Vietnamese spring roll Rösti sticks Mushrooms i Rice patty / “nasi” Vegetarian rice patty Vegetarian products Boneless drumstick Homestyle drumstick Spring roll Homestyle shrimps dle e e i e Homestyle chicken chunk 27
  28. 28. Processing Pasteurizing Steaming Cooked ham Sausages Marinated mussels Chicken hic e e s fille Shrimps Chicken stripes 28 e filled ih hic e c es e e les e
  29. 29. Cooking Chicken nuggets e ed e ih i Cutlet i Roasting ed chic e fille s Coated chicken nuggets Pork roll S e i Pork loin BL steak Chicken leg Chicken wings s ee Whole chicken Yakitori hic e fille Lasagna 29
  30. 30. Processing Smoking Mackerel Shrimps Chicken leg Chicken thigh hic e fille 30 S e i hic e fille c e s Chicken wing
  31. 31. Grilling e e Meat on stick Sausage Fish portion hic e fille Herring hic e fille Steak Salmon ed chic e fille e hic e fille Beef Salmon 31
  32. 32. Slicing and Loading Get on the cutting edge of innovative slicing and loading technology for c h s s ed ced i e Slici e e cheese es d di e e i h h h he c s s i i e e el i e efi s ed ee ield e hh d si ie e d safety standards, our machine portfolio provides high slicing performance c i ed ihs l di d ll ic h ds ee d ci SLICING GEA UniSlicer 32 GEA MegaSlicer GEA DualSlicer GEA GigaSlicer GEA OptiScan
  33. 33. GEA ShingleLoader GEA FlexLoader GEA RobotLoader GEA InlineLoader 33
  34. 34. Slicing and Loading Bacon - Ham - Sausage - Meat - Cheese Shaved salami Folded ham Oval shingled salami Interleaved processed cheese Shaved cheese Shaved meat Shingled cheese Interleaved cheese Round shingled salami Stacked cheese Chunks 34 Shi led c
  35. 35. Bacon - Ham - Sausage - Meat - Cheese Overlapped processed cheese Folded mortadella Paté Stacked salami Zig-zag stacked salami Stacked ham Stacked cheese Shingled cheese Interleaved processed cheese Interleaved dry cured ham Shingled salami c c 35
  36. 36. Horizontal Packaging d c ese i eli ili se le s i s s is eeds c d c s dis i ih i d e ic l e c i c e c es ese he e ficie c e h s i i d s eed d i cl des he ell s l elle s es d i es improve attractiveness of your product. THERMOFORMING GEA PowerPak XT 36 GEA PowerPakRT
  37. 37. TRAYSEALING GEA PowerPakNT GEA Twinstar 37
  38. 38. Thermoforming Vacuum Packages Sausages Ham Smoked pork sausage Turkey salami Half chicken Turkey sausage Fish slices Cheese strings 38 ei fille ih Cheese sticks e es s e Salami hic e i de e s fille S i i fish s ic s Military survival kit Fine salami Wiener sausage 2x2 ish fille Cooked cheese
  39. 39. Contour Cut Reclosable Packages Turkey sausage slices Poultry sausage Salami e i fille i c e Leerdammer cheese Stacked cheese Various types of cheese Ham slices Meat salad heese l c Flat loaf Fresh salad portion packs Cake Pizza Zipper pack Turkey Sliced sausage Cream cheese e e s Cheese 39
  40. 40. Thermoforming Modified Atmosphere Packages (MAP) Pork chops Sliced salami and ham Sliced salami and cheese Sliced ham Sliced salami Ham sticks Sliced sausage Minced meat Smoked ham Sliced smoked ham Minced meat Sliced salami Bacon Schinkenwürfel Fillet of ham Prepared meat Sliced ham Ham Minced meat variations 40 Mortadella
  41. 41. Modified Atmosphere Packages (MAP) Smoked ham Sliced salami Sausages Sausages Salami Wiener Curry sausage Wiener sausage Sausage Chicken wings Turkey ham sliced Turkey ham sliced Chicken schnitzel Cooked salmon ham sliced Hering salad Sliced fish Crab sticks Stacked cheese “Almkäse” Cheese 41
  42. 42. Thermoforming Modified Atmosphere Packages (MAP) Cheese Cheese Parmesan Cheese Cheese slices Sliced mozzarella Cheese Cheese Chili cheese Rolls Flatbread Pastry Rolls Pita bread Pita bread Pita bread Pappadums 42 Cheese Bread Wrap Pita bread
  43. 43. Modified Atmosphere Packages (MAP) i e d Hot dogs Baguettes i e d Chocolate pastry Wrap Cereals Pancakes i Pizza Pizza Pizza slices Quiche Lorraine Ready meal Ready meal d cs Marinated drumsticks Pasta 43
  44. 44. Thermoforming Skin Packages Scalded sausage Scalded sausage and salami Fish Cooked sausages 44 s l S i sliced ed fish Sliced salami Fresh meat Marinated meat Bacon sausage Fresh meat Fresh meat
  45. 45. ShrinkPak Beef joint Marinated meat Roast heese l c s Salami sausage Cooked ham Roast Whole chicken Roast meat Sausages Feta cheese Cheese heese l c Sausages Liver sausage heese l c s Smoked sausage heese l c Bacon 45
  46. 46. Traysealing Formed trays S l d Curry snack Ready meal Ham paté Shaved ham Chunky cod ish fille Cutlets Marinated meat 46 l Cheese Snacks Sliced raw ham
  47. 47. Formed trays Filet American Filet American Fresh sausage Corduroy patty e e les hic e fille Luxury chocolates esh chic e fille s Cutlets Sliced cooked ham e e i fille s Olives 47
  48. 48. Vertical packaging e i l c es di e e i e d cs d he e e s s s les That’s why our Vertical Form-Fill-Seal packaging equipment provides a wide ie h i h s d ls l i e es ih e ll c s s l i s e shi c ll i ds i i i d cs in a wide range of vertical packaging styles. This guarantees outstanding d c di e e i i he l es c s e VERTICAL PACKAGING GEA SmartPacker SX 48 GEA SmartPacker CX
  49. 49. GEA SmartPacker TwinTube GEA SmartPacker LowDrop 49
  50. 50. ertica Pi o o pack Block bottom Quatro seal Confectionery Confectionery IQF IQF IQF IQF Salad Salad Cheese Cheese Cheese Cheese Protein Protein Protein 50 Confectionery Doy Protein Confectionery
  51. 51. Zipper Envelope Ultrasone Confectionery Confectionery Salad IQF Cheese Cheese Protein Protein 51
  52. 52. Labelling Label on e i e ag Labelled and Printed Packages Half ring pork sausage Twin package poultry sausage s ic l c ecl s le l el Skin package with cooked sausage Salami Bavarian veal sausage ecl s le l el Poultry sausage Pistachio mortadello Sliced cheese i l el “Feldkieker” d c l se e 52 e s e s file Smoked ham pieces Smoked ham eel el ese l l el
  53. 53. Printing Various sliced poultry products e e s hic e e s file Sliced smoked ham Breakfast sausage Smoked sausage Ham slices Soft cheese Salami Pepper pork sausage Breakfast snack sausage Pepper ham Salami “Feldkieker” Salami Corduroy patty 53
  54. 54. Lollipops e isi e s i s chi e d s s ch s ll c d d l lli c h es ih c ed s is e s ici ec ih s e demands with the tastiest lollipops and matched with the most popular packaging styles s ch s s d ich ch d is As a world leader with over 60 year track record GEA Aquarius stands out in innovation, d d FORMING GEA FlexFormer 54 ili eli es i ili e ih s ield e celle de e ce ili e i ili li e s l i dc s s i e shi COOLING GEA PopCooler B GEA PopCooler F he
  55. 55. WRAPPING GEA BunchWrapper GEA FormWrapper GEA TwistWrapper 55
  56. 56. Lollipops Forming Cooling Ball, cylindrical Flat, spherical Ball, cylindrical Flat, spherical Ball, cylindrical Flat, spherical Ball, cylindrical Flat, spherical Ball, cylindrical Flat, spherical ll s he ic l ll s he ic l 56 l s he ic l
  57. 57. Wrapping Bunchwrap Twistwrap Sandwichwrap Bunchwrap Twistwrap Sandwichwrap Bunchwrap Twistwrap Sandwichwrap Bunchwrap Twistwrap Sachetwrap Sandwichwrap 57
  58. 58. Sugar ih e he d e se ced desi i d s hich chi es i di id c e ie ce l d e ee ed hi c ld d e e ec c e ed chi es ies e i de he ide i ed S e e he le di i he l s eci lis i s he s s d ee es l ic l ll d s l s h e ee i s lled i c i e h h e h e s SUGAR CUBING GEA Sugar cube line 58 GEA ElbaDryer GEA ElbaDryer
  59. 59. PACKAGING GEA ElbaPacker GEA ElbaPacker 59
  60. 60. Forming/Drying Forming/Drying Lingot Bulk S li c Bulk Circulair id ec e 60 e e Bulk id ec e
  61. 61. Packing Packing ih i d ih i d 61
  62. 62. Complete Line Solutions Beyond our equipment, technologies and ability to engineer preferred solutions for specific applications, we offer complete line solutions. We provide customized machines, solutions and services. Defr ostin g Mi x i ng/G r indin g Highly reliable machines, working in synergy with each other, deliver outstanding business results. A common operator interface and integrated line control increase efficiency. Not all machines are the same. Our line proven equipment and specific knowledge of installing complete lines that serve individual application needs best, make us a perfect partner for success. We can offer the experience of one of the largest installed bases in the business to fulfill and exceed your personal expectations in food production. 62
  63. 63. F or m ing/C o TRADITIONAL NUGGET LINE ating Fr yin g Cook ing Freez ing Pack a ging 63
  64. 64. Minced Meat Products Preparation Processing 64 Packaging
  65. 65. Burger Products Preparation Processing Packaging 65
  66. 66. Fresh Enhanced Preparation 66 Marination Packaging
  67. 67. Fully Cooked Roasted Meat Marination Processing Packaging 67
  68. 68. Sliced/Diced Products Preparation 68 Marination Processing Packaging
  69. 69. Natural Cooked (Roasted) Poultry Products Preparation Marination Processing Packaging
  70. 70. Coated Products Preparation 70 Processing Packaging
  71. 71. Size-portioned Whole Muscle Products Preparation Processing Packaging 71
  72. 72. Sausages Preparation Slicing Packaging
  73. 73. Sliced products with ri ble output Slicing high flexibility Packaging 73
  74. 74. Sliced products with highest flexibility Slicing 74 Packaging
  75. 75. Sliced products with highest output Slicing Packaging 75
  76. 76. Ready meals Post Chill Packing o C Pasteurisation value High care zone Assembly Chilling Cooking Packing (thermoformer) time Pre Chill Packing o C Pasteurisation value High care zone Assembly Cooking Packing (traysealer) Chilling time Post Pack Pasteurisation o C Pasteurisation value Packing Assembly (traysealer) Cooking Chilling time 76
  77. 77. Post Chill Packing Assembly Cooking Chilling Packaging Cooking Packing Chilling Packing Cooking Chilling Pre Chill Packing Assembly Post Pack Pasteurisation Assembly 77
  78. 78. GEA Food Solutions Technology Centers We have built the largest, most modern and complete technology centers in the industry. What our customers say “For over twenty years, GEA’s Technology Center has played a role in our decisions to buy particular machines. Not only did we see the equipment in action, but GEA’s application specialists also carried out trials with our products. We were confident the solution would meet our expectations.” “There’s no substitute for hands-on experience. All equipment suppliers make performance promises, but through the Technology Center GEA Food Solutions can actually demonstrate our objectives are achievable. So no surprises, delays or disappointments after delivery.” “The food industry has a reputation for being conservative with new ideas. GEA Food Solutions breaks through this by using its Technology Center (or seminars) to show us that their innovations really do deliver measurable benefits to our processes and profits.” 78
  79. 79. COME VISIT US TO EXPLORE NEW POSSIBILITIES AT OUR TECHNOLOGY CENTERS Our Technology Centers provide a unique opportunity to explore the possibilities of our solutions and technologies. Our facilities can be used for testing new applications, processes and techniques, using our solutions and applying our knowledge. We closely team up with you in our Technology Centers, fulfilling our ambition to turn our relationships into real partnerships. At GEA Food Solutions we will continue to expand these centers to offer more possibilities to test your application ideas or recipes before you invest. 79
  80. 80. Global Services with Local Touch Taking our service to a whole new customer satisfaction level. What our customers say “This company sells more than just machines - they give us solutions!“ “All from one hand – delivery straightforward from one contract partner. Therefore we have clear responsibilities, efficient project management, as well as service from one single source supplier. That enables us to operate extremely fast and very effective.” “Maximum product utilization, optimum output, product safety by virtue of the hygienic machine design, durability, flexibility and future-proofness – these are the success factors that GEA Food Solutions offers us with the latest technology.” “Optimum accessibility and a hygienic design are from my point of view the key factors behind the high degree of product safety as well as short and thus economical cleaning times.” 80
  81. 81. WE DO MORE The GEA network of production sites, sales and service offices enables us to provide global service. At the same time, our global presence allows us to provide local service. You always get a voice helping you out. To reduce downtime and to ensure the highest possible yield, we have made service reliability one of our top priorities. Our services are supported with the latest remote and online monitoring technologies, giving you full control over your system performance and enabling you to anticipate on irregularities or system drop outs at the earliest possible stage, no matter where you are. 81
  82. 82. Notes 82
  83. 83. Content 4 WELCOME 6 LEADING TECHNOLOGY 8 Preparation 14 Marination 20 Processing 32 Slicing and Loading 36 Horizontal Packaging 48 Vertical Packaging 54 Lollipops 58 Sugar 62 COMPLETE LINE SOLUTIONS 78 TECHNOLOGY CENTERS 80 GLOBAL SERVICES WITH LOCAL TOUCH Imprint Publisher dS l i s Peter-Müller-Str. 10 40468 Düsseldorf Germany Website: www.gea.com All rights reserved © No part of this document may be reproduced or transmitted in any form or by any means, without prior written permission dS l i s
  84. 84. We live our values. Excellence • Passion • Integrity • Responsibility • GEA-versity GEA Food Solutions GEA Food Solutions GmbH Peter-Müller-Str. 10, 40468 Düsseldorf, Germany Phone: +49 (0) 211-9136-1552 gea.com, gea-foodsolutions.info@gea.com © GEA Group AG. All rights reserved. Version Number: B00.00.03 / 122013 GEA Group is a global engineering company with multi-billion euro sales and operations in more than c ies ded i he c is e he l es ide s i i ee i e d process technology. GEA Group is listed in the STOXX® Europe 600 Index. Taking you forward Product and Application Catalogue engineering for a better world dS l i s
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