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Elevator car
 

Elevator car

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    Elevator car Elevator car Document Transcript

    • ThyssenKruppA company ofThyssenKrupp Elevator ThyssenKrupp Elevator Mfg. Jordan ELEVATOR CAR Operation Manual 1
    • ThyssenKruppA Thyssen Auufzüge Division Com mpany Thy yssenK Krupp E Elevator Elev vator Car r Con ntents 1- 1 General vator Car Definition. 1.1 Elev 1.2 Car Types. 1.3 Car Size. 2 Product Description 2- t 2.1 Cab Assemb bin bly. 2.2 Car Floor. 2.3 Car Ceiling. 2.4 Car Walls. 2.5 Fron Portals. nt 2.6 Car Operating Panel (CO OP). 2.7 Han rail. nd 2.8 Fals Ceiling. se 2.9 Eme ergency Trap Door. 2.10 Ba alustrade. 3- 3 Installa ation 3.1 Pan Arrange nel ement. 3.2 Inst tallation Pro ocedures. 4- 4 Mainten nance 2
    • ThyssenKruppA Thyssen Auufzüge Division Com mpany Thy yssenK Krupp E Elevator 1. 1 Genera al 1.1 Elev vator Car Definition The elev vator car is the vehicle that travel between the different elevator stops e ls n carrying passengers and/or fre s eight. 3
    • ThyssenKruppA Thyssen Auufzüge Division Com mpany Thy yssenK Krupp E Elevator 1.2 Car Types r Regular elevator car (cabin) ca be classified according to number of entra an d ances and their location as follows: r s 4
    • ThyssenKruppA Thyssen Auufzüge Division Com mpany Thy yssenK Krupp E Elevator 1.3 Car Size r To preve overload ent ding of the car by pers sons, the av vailable area of the car shall a r be limite and relate to the no ed ed ominal (rate load of th elevator. ed) he . The follo owing table shows the standard ca sizes rela ar ated to the elevator nominal loads. The num mber of pass sengers sha be obtain from the formula, ( all ned e (rated load d/75), and the result round down to the neares whole number. ded o st 5
    • ThyssenKruppA Thyssen Auufzüge Division Com mpany Thy yssenK Krupp E Elevator 2. 2 Produc Descrip ct ption Elevator cabin shall be comple l etely enclos by walls floor and ceiling, the only sed s, e permissi opening being are the car doo emergen trap doo and ventilation ible g or, ncy or aperture es. 2.1 Cabin Assembly Emergency Trap Door Balustra ade Car Ceiling Blower Fa an Car Door Operator Fixing O g Brackets Upper P Portal Handra ail COP Car Panels s COP Panel Kick Plate Floor Coveri ing Apron C Floor Car Side Portal Car Door Track r 6
    • TK ElevatorA company of TKThyssenKrupp Eelevator = Cabin Exploded View. CAR COMPONENTS ITEM NO. PARTS DESCRIPTION ITEM NO. PARTS DESCRIPTION 1 Car Floor 8 Emergency Trap Door 2 Car Ceiling 9 False Ceiling 3 Side Panels 10 Car Door Sill 4 Back Panels 11 kick Plate 5 Car Operating Panel (COP) 12 Blower Fan 6 Side Portals 13 Floor Covering 7 Upper Portals 14 Balustrade 14 12 8 2 3 4 9 7 11 9 5 6 13 1 7
    • ThyssenKruppA Thyssen Auufzüge Division Com mpany Thy yssenK Krupp E Elevator 3. 3 Installa ation 3.1 Pane Arrangem el ment Panel ar rrangement is the sche ematic draw wing that sho the car layout including ows r number and size of side and p f panels, door opening a its locat and tion with respect to car ce enter line, COP position suspensio position a car slin gauge. n, on and ng The follo owing figure shows a s e standard pa anel arrange ement for a typical ele evator car of rated load 80 Kg and ce 00 entral opening door of 900 mm siz ze. 8
    • TK ElevatorA company of TKThyssenKrupp Eelevator 2.2 Car Floor. A- Car floor shall have sufficient mechanical strength to sustain forces which will be applied during normal operation, safety gear operation and impact of the car to its buffers. B- - Floor size is the same size of the car (width & depth). - Floor extension defines door opening, location and side portal depth. C- Car floor can be fixed to the lower transom of the car sling through a couple of fixing holes on each side. D- Recess varies a ccording to the type of floor covering, such as:- - In case of PVC covering, Recess is 2mm. - In case of marble stone, Recess is 20mm. - In case of granite, Recess is 30mm. it can be also customized a ccording to client requirements. CW-60 560 800 CD D.O Portal depth CW Floor Covering Floor Extension Fixation For Car Frame 9
    • TK ElevatorA company of TKThyssenKrupp Eelevator 2.3 Car Ceiling. - Car ceiling is designed to be able to support two persons during maintenance operation without permenent deformation. - Car ceiling is prepared also to mount emergency trap door, blower fan and balustrade. It is supported by car sling side frames using a couple of upper isolation sets, each is fixed by a sliding plate mounted in the ceiling side channel. - Car door operator can be fixed to the front channel through suitable brackets fixed to sliding plates mounted inside. CW 600 Trap Door Opening 400 (Options) CD Fan Opening Upper Isolation Fixing Plates Door Operating Bracket Place 10
    • TK ElevatorA company of TKThyssenKrupp Eelevator 2.4 Car Walls. Folded steel panels are used to enclose elevator car with different types, sizes and finishing. * We have three main type of car panels as shown in the figure:- - Side panels, which are the most common used panels, they can be used in side walls and in the intermediate back wall. - Back panels, which are used only in right hand and left hand back corners. - COP panel, which is used to mount COP unit. * Car walls can be lined with stainless steel with defferent finishing styles or painted in selected color upon client requirements. Side Panel Back Banel Right Side Back Banel Left Side Side Panel CD COP Panel L.P D.O R.P Front Portals CW Panel To Panel Fixation Car Ceiling Fixation Ventilation apertures COP Opening Kick Plate Drilling Car Floor Fixation Side Panel Back Panel COP Panel 11
    • TK ElevatorA company of TKThyssenKrupp Eelevator 2.5 Front Potrals. There are two types of front portals, side and upper portals as shown, front portal assembly defines door opening height and location. Upper Portal Holder CH Upper PortalSide Panel LH DH Side Panel RH L.P D.O R.P CW+60 Side Panel Upper Portal Portals Assembly 12
    • TK ElevatorA company of TKThyssenKrupp Eelevator 2.6 Car Operating Panel (COP). COP unit shall be mounted in its panel as shown. COP Housing Overload & Car position indicator COP Cover COP Panel Instruction Plate Alarm button Fireman button Door open button Floors button Door close button Fan button Half height COP Panel 13
    • TK ElevatorA company of TKThyssenKrupp Eelevator Keys that must be put in the Car Operating Panel (COP) is :- 1. Door-close-button The door-close-button can be used to close the door immediately after a car call is given, which reduces the waiting time. 2. Door-open-button The door-open-button can be used to open the door or to hold the door open. On operating the door-open-button the closing movement will be stopped and the door will be re-opened. After some seconds the door will close. 3. Alarm button On operating the alarm button the alarm device will be activated and a voice communication with the emergency service established. The alarm button serves as emergency light which remains active by means of standby-power even in the case of power failure. 4. Fan button The fan button switches the fan in the car on / off. 5. Overload indicator The overload indicator gives an optical and / or acoustic signal to indicate that the car is overloaded. If the car is overloaded, it will remain at the floor with doors open. The signal stops automatically as soon as overload is removed. Then normal operation can be continued. 6. Car position indicator / direction indicator The car position indicator permits the floor to be read on which the car is located at the moment or displays special information, e.g. inspection operation. 7. Fireman button. Used in the event of a fire in the elevator. 8. Floors button. Used to choose the floor that you want to get him. 9. Instruction plate. Be Stick on the COP to show how to handle passengers in the car lift in case of emergency. Instruction Plate 14
    • A company of TK Elevator TKThyssenKrupp Eelevator 2.7 Hand Rail Elevator car in most cases is prvided by a handrail at one side, two side or on all sides of the cabin. There are some rules must be considered in case of using the elevator for passengers including persons with disabilities such as: - At least on one side wall of the car, a hand rail shall be installed. - The gripping part of the hand rail shall have cross-sectional dimension between 30 and 45 mm with a minimum radius of 10 mm. - The free space between wall and the gripping part shall be minimum 35 mm. - The height of the top edge of the gripping part shall be within (900±25) mm from the car floor. Many types of supports are used to fix hand rail to the car walls, the most common used supports are shown in the figure. 38 Standard Aluminum Support Threaded Rod St. Steel Tube End Cap Fixing Flange  38 Sliding Support St. Steel Tube 15
    • A company of TK Elevator TKThyssenKrupp Eelevator 2.8 False Ceiling False Ceiling is the main source of lighting in the elevator car, we have many designs with different appearance. Fluorescent lighting and spot lights are the most common lighting elements used in our designs, some false ceiling use one of them and others use a combination of both such as the shown type. Modern Blend false ceiling is one of the most desired designs with its various patterns and finishing styles (painted or st. steel finishing); It consists of a fixed frame (1) that is decorated by two side rows of equally arranged spot lights (2). This frame is fixed to the car ceiling by four corner angles (5) using two bolted connections M6 in each one. Two or more split pattern pieces (3) are set on the fixed frame inner edges and separation jamb (4). these pieces can be easily removed and assembled from inside the car for maintenance of fluorescent lighting and from outside of it in case of using the trap door opening. Car Width-40 110 1 2 2 3 3 4 5 16
    • A company of TK Elevator TKThyssenKrupp Eelevator 2.9 Emergency Trap Door Assembly Emergency trap door can be easily opened from inside the car by using triangular key (1) and from outside the car without a key by turing the link (2) to pull locking arms (3). Electrical safety switch (4) that is fixed to the side frame of trap door causes the lift to stop if the locking ceases to be effective; Restoring the lift to service shall only be possible after deliberate relocking. Emergeny trap door size is 600X400 mm to permit the rescue and evacuation of passengers. 4 3 2 3 50 600 Opening Direction 400 Car Ceiling Plate Pushed by Closing 4 4 1 17
    • A company of TK Elevator TKThyssenKrupp Eelevator 2.10 Balustrade Car Roof shall be provided with a balustrade where the free distance between the car ceiling and the shaft wall exceeds 0,30 m. Figure shows the assembly of balustrade to the ceiling outer frame. Hex. Bolt M8X25 Corner Bracket C B C B DVertical Post A Vertical Post U Bolt M8 Hex. Bolts M8X50 Ceiling Frame A D 18
    • ThyssenKruppA Thyssen Auufzüge Division Com mpany Thy yssenK Krupp E Elevator 3.2 Insta allation Pro ocedures General: Install sling and the car and low the assembly into the well by means of crane, e wer c this is th easiest w of installation, if this is not possible, read the instruc he way d ctions and des scriptions b below which are inten h nded to pro ovide you w with a tech hnical backgrou to make your insta und allation easier. How to proceed in case of ins stallation in the shaft t • Read G GAD drawin carefully and define all requir data du ng y red uring installation process s. • Car slin should b installed in the well and completely prepared to insta the ng be all cabin (s car sling installatio section). see on • Install car floor on the lower isolation of the car s n r o sling lower transom. Before B tightening guidanc bolts, ad ce djust floor le evel, alignm ment, positio of suspension on earances be and cle etween floor edges and landing door sill. r • Install u tion, false ceiling, trap door and bl upper isolat lower fan to car ceiling. o • Suspend car ceiling carefully by means of hoist to the most closed positi to y ion car slin upper transom. ng • Install car wall panels accord ding to panel arrangem ment startin from the back ng corners (side and back pane then com s el) mplete the remained p panels. I ca of ase tight sh haft, side wa panels can be asse alls embled together outsid the shaft then de t mounte to the car floor as on piece. ed ne • After in nstallation o all side and back panels, the car ceiling can be slowly of e g s lowered to be fixed to the car walls by bo d d olted connec ctions. • Install s and up side pper portals in sequenc ce. • Ensure that all bolted connec ctions of ca walls are completely assembled and ar y d tightened. • Install c door sill with apron and check again the distance b car n between car door r and lan nding door t tracks (the m comm distance is 30 mm) most mon e ). • Install c door op car perator and adjust its correct posit c tion using t sliding plates the p mounte in the ceiling front channel. ed 19
    • ThyssenKruppA Thyssen Auufzüge Division Com mpany Thy yssenK Krupp E Elevator • Suspen car doo panel to the opera nd or ator keeping the standard cleara g ances betwee door panels and fron portals to be 5 mm. en nt o • Make a overall check of car componen before s an r nts starting elec ctrical wiring and g connec ctions. 4. 4 Cleanin ng Only use cleaning m e materials as for norma household cleaning and do no use al ot any cleaning powde ers. For su upply of s special cle eaning ma aterials for stainless steel co r s ontact ThyssenKrupp Eleva Jordan. ator • Clean the stainless steel with a dry cloth, cleaning i the direc in ction of the satin finish an if neces nd, ssary, using a cloth da g ampened w soapy w with water to prevent scratchin ng. • Do not u alcohol, fuels, solv use vents or any other corrosive materials for cleaning y the eleva car ope ator eration pane as both the buttons and the indicator elem el, s ments could be damaged. e Mat terial Clean Materia ning al Met thod of Clea aning Stainless steel stainless Stainlless steel cle eaner Lighhting soapy water y clea off, rub d an dry Plasstic tiles p plastic cleaneer Butttons, indica ators, displays dampened cloth Glass / mirror glass cleaning liqu uid spra clean off rub dry ay, f, Synnthetic / rub bberized house ehold cleaner rs wip pe floo coverings or s Stone / tiles soapy water y Wip pe Thrreshold and tread plates s vacuu cleaner, um rem move loose d and dirt soapy water y dus from grooves, rub dry st y Las ser-inscribed materials d water and r wip rub dry pe, washing-up liquid Caution: n HER R ANING MAT . NEITH WATER NOR CLEA TERIAL MU NOT BE ALLOWED TO UST E D FLOW IN THE EL NTO LEVATOR S SHAFT. 20
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