The Bridge DSM Biomedical Implant Materials

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    The Bridge DSM Biomedical Implant Materials - Presentation Transcript

    1. A world class portfolio of Biomedical Materials
    2. Solutions for Medical Implants
    3. MEDICAL IMPLANTS Go back millennia
    4. Oldest Implant?
      • Neolithic cemetery near Gebel Ramlah, Egypt
      • 5500 years ago
      • Implant material: Red Sea shell
    5. First suture?
      • Pharaonic Egypt: Medicine practices described in Smith Papyrus
      • First suture: linen thread with copper needle
    6. 20th century: Revolution in Implants
      • Multitude of implants made from metals, natural products and synthetic polymers
    7. Orthopedics
      • Orthopedics has been a major focus area for implants
      • Requiring strong and durable materials
    8. Orthopedics
      • Orthopedics becomes more important
      • With an aging community, more active lifestyles, and obesity
      • All lead to more frequent and more complex orthopedic surgeries
    9. Orthopedics
      • Orthopedics is a lot like “Mechanical Engineering”
      • Correcting structural elements when they are broken
    10. Orthopedic Devices Bridging the gap between tissues
      • Orthopedic surgical procedures require advanced implants
      • Implants that close the gaps between separated tissues
      Orthopedics
    11. Orthopedic Devices Bridging the gap between tissues Elastomeric / Shock Absorption material Wear Resistance / Surface Bearing Material Rigid Construction Material Strong Fiber for Suspension 4 Material Segments
    12. Orthopedic Devices Bridging the gap between tissues Elastomeric / Shock Absorption material Wear Resistance / Surface Bearing Material Rigid Construction Material Strong Fiber for Suspension 4 Material Segments
    13. Orthopedic Devices Bridging the gap between tissues Strong Fiber for Suspension 4 Material Segments
    14.  
    15. World's strongest fiber™ Ligaments: 50 – 105 MPa Hair: 190 MPa Bone: 120 – 150 MPa … is soft as silk Spider Silk: 1400 MPa Dyneema Purity ® : 3000 MPa
    16. The gold standard in rotator cuff repair Pictures provided by
    17. Orthopedic Devices Bridging the gap between tissues Strong Fiber for Suspension 4 Material Segments
    18. Orthopedic Devices Bridging the gap between tissues Wear Resistance / Surface Bearing Material 4 Material Segments
    19. Surface Bearing - UHMwPE
      • DSM is a major manufacturer of UHMwPE-
      • Polyethylene, with a unique product / process
      • technology
      • Batch process which enables unique molecular architectures
      • Process technology developed for high quality and high purity products
      deformation resistant wear & fatigue resistant high purity
    20. UHMwPE Activities - Overview
      • Developing our next generation optimized UHMwPE
        • Easy cross-linkable material
      • Offering various processing/application technologies for custom development
      • Proprietary HALS stabilization technology
      • First generation UHMwPE Homopolymer MG003 available
        • currently being tested by major orthopedic companies.
    21. Orthopedic Devices Bridging the gap between tissues Wear Resistance / Surface Bearing Material 4 Material Segments
    22. Orthopedic Devices Bridging the gap between tissues Elastomeric / Shock Absorption material 4 Material Segments
    23. Elastomeric Materials Leader in Polyurethanes
      • Extensively tested, long-term implantable biomedical polyurethanes
      • Unmatched biocompatibility for chronic implants
      • Unique combination of outstanding strength and flexibility
      • Comprehensive FDA Master Files
      • Specialty polymer design and process development (SAME ® )
      Biomedical Polyurethanes
      • Durable
      • Biostable
      • Biocompatible
      • Abrasion Resistant
    24. DSM Biomedical Polyurethanes Some of the most extensively tested polymers for chronic implants
      • Bionate ® polycarbonate-urethane
        • Excellent mechanical strength; good oxidative stability; abrasion resistant
      • PurSil ® silicone-polyether-urethane
        • Aromatic or aliphatic versions
        • Outstanding elasticity; non-adhesive silicone surface; thromboresistant; hydrolytically stable
      • CarboSil ® silicone-polycarbonate-urethane
        • Excellent flexibility; hydrophobic; thromboresistant; good oxidative stability
      • Elasthane™ polyether-urethane
        • Excellent Strength; low extractables; high molecular weight; hydrolytically stable
      • BioSpan ® segmented polyurethane
        • Excellent flexibility; hydrolytically stable
        • For dipping, spinning, casting or spraying applications
    25. DSM TPE Medical New Material development in Elastomer Portfolio
      • Unique, patented block - copolymer platform
      • Combining hard polyester with soft polycarbonate
        • Hard block (crystalline) – gives strength
        • Soft segment (amorphous) – gives flexibility
      • Improved Creep performance
      • Co-moldable with DSM Rigid Platform
      Molecular equivalent of chain-link fence
    26. Orthopedic Devices Bridging the gap between tissues Elastomeric / Shock Absorption material 4 Material Segments
    27. Orthopedic Devices Bridging the gap between tissues Rigid Construction Material 4 Material Segments
    28. DSM Rigid Concept New material development SYNERGY: DSM Rigid and DSM TPE are co-moldable and will form strong bonds Optimize all functionalities by combination of 4 building blocks Fibers Potential Reinforcement to tune the strength and stiffness to exactly the values necessary TPE Medical Toughening agent – will remove brittleness, introduced by adding particulates Osteoconductivity Inducer Potential adding of particulates to enhance bone adhesion DSM Rigid Our polyester base material, providing the material backbone
    29. DSM Rigid New material development
      • DSM Rigid platform compared to PEEK offers:
        • Sufficient strength – properties even closer to bone
        • Higher toughness
        • Improved processability, better flow @ lower temperatures
        • Hard–soft combination potential in combination with TPE Medical
          • Two material platforms adhere extremely well to each other
        • Potential for osteoconductivity enhancement without loss of mechanical properties
          • Usually brittleness increases, not so with the DSM Rigid platform
    30. TPE – Rigid : A perfect union
      • TPE and Rigid Platforms use similar chemical backbones
        •  perfectly blendable
        •  perfect adhesion
      • Implant concept for hard/soft material combinations:
      • IP Filed
      TPE Rigid TPE Can be customized for individual designs
    31. Orthopedic Devices Bridging the gap between tissues Rigid Construction Material 4 Material Segments
    32. Orthopedic Devices Bridging the gap between tissues Elastomeric / Shock Absorption material Wear Resistance / Surface Bearing Material Rigid Construction Material Strong Fiber for Suspension 4 Material Segments
    33. A world class portfolio of Biomedical Materials
    34. Solutions for Medical Implants From the Leader in Biomedical Polymer Solutions
    35. DSM Biomedical A world class Biomedical Portfolio
      • Drug Delivery
      • Resorbable Polymer Platform for local delivery
      • Biomedical Materials
      • Ophthalmic Materials
      • UHMwPE
      • UHMwPE Fibers
      • Polyurethanes
      • TPE Medical
      • Rigid Polymer
      • Solutions
      • Design Support
      • Prototyping
      • Component Fabrication
      • Device Assembly
      • Medical Coatings
      • Lubricious
      • Anti-Microbial
      • Anti-Fouling
      Bionate ® BioSpan ® CarboSil ® Elasthane ™ PurSil ® Drug Delivery ™
    36. Contact us P.O. Box 18 6160 MD Geleen The Netherlands +31 46 4760278 [email_address] www.dsmbiomedical.com Disclaimer The description by DSM Biomedical of the characteristics and properties of its products and services as contained in this presentation are supported by research and believed to be reliable. They are for general information purposes only and may not be relied upon in individual situations. All materials offered by DSM Biomedical are supplied under contract containing detailed product specifications, and the user shall be exclusively responsible to assess the suitability and fitness for purpose of the product as specified by the user for any individual application or use . materials that belong to the body

    + Leo SmitLeo Smit, 4 months ago

    custom

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    Orrthopedic Implants are just like bridges - they b more

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