© 2014 Mentor Graphics Corp.
www.mentor.com1
The Lean NPI Flow:
Seamless Integration of PCB Design
& Manufacturing Process...
© 2014 Mentor Graphics Corp.
www.mentor.com2
www.mentor.com
© 2014 Mentor Graphics Corp. Company Confidential
The New Prod...
© 2014 Mentor Graphics Corp.
www.mentor.com3
www.mentor.com
© 2014 Mentor Graphics Corp. Company Confidential
Product Cost...
© 2014 Mentor Graphics Corp.
www.mentor.com4
www.mentor.com
© 2014 Mentor Graphics Corp. Company Confidential
Best Practic...
© 2014 Mentor Graphics Corp.
www.mentor.com5
www.mentor.com
© 2014 Mentor Graphics Corp. Company Confidential
DFM Left-Shi...
© 2014 Mentor Graphics Corp.
www.mentor.com6
www.mentor.com
© 2014 Mentor Graphics Corp. Company Confidential
ODB++ v8 in ...
© 2014 Mentor Graphics Corp.
www.mentor.com7
www.mentor.com
© 2014 Mentor Graphics Corp. Company Confidential
Process-NPI:...
© 2014 Mentor Graphics Corp.
www.mentor.com8
www.mentor.com
© 2014 Mentor Graphics Corp. Company Confidential
 We started...
© 2014 Mentor Graphics Corp.
www.mentor.com9
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Mentor Graphic Lean NPI Solution 2014

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Mentor Graphic Lean NPI Solution 2014

  1. 1. © 2014 Mentor Graphics Corp. www.mentor.com1 The Lean NPI Flow: Seamless Integration of PCB Design & Manufacturing Processes Better for Design, Better for Manufacturing David Wiens & Michael Ford Mentor Graphics www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential Mentor Graphics 2  Electronic design automation (EDA) industry pioneer and global innovator of advanced design solutions  Founded in 1981  Revenue ~$1.15B; 7% CAGR  Market share ~23% of worldwide EDA market; ~45% of PCB Source: EDAC Market Statistics
  2. 2. © 2014 Mentor Graphics Corp. www.mentor.com2 www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential The New Product Introduction (NPI) Process PCB Design Define the Product NPI  Optimize Product to Processes  Prepare Process Instructions Executing PCB Fabrication Execute Manufacturing Process Executing PCB Assembly Execute Assembly Process Design-Through-Manufacturing www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential Why NPI Matters 4
  3. 3. © 2014 Mentor Graphics Corp. www.mentor.com3 www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential Product Costs Are Committed In The Design Phase $ 70% Design Manufacturing/Execution/Realization Design NPI Ramp to volume Volume Sustain – End-of-Life Cost incurred Cost committed Reduce costs by left shifting towards design www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential Traditional NPI Process  Where is the waste in the NPI flow? – Call-backs from manufacturing – Data reconstruction, misunderstandings & mistakes  How many design revision spins during the NPI phase? – Industry average: 2.8 design revision spins, per design – (Aberdeen Research, Printed Circuit Design Integrity)
  4. 4. © 2014 Mentor Graphics Corp. www.mentor.com4 www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential Best Practice NPI Flow Until Today – Putting Pieces Together DFM verification at the design level: – Based on manufacturing rules – Reduced cost and first-pass yield – With fewer design revision spins Manufacturing-level product-data: – Control over what is manufactured – Eliminates data reconstruction & guesswork Consistency in manufacturing: – Multiple vendors, fabrication and assembly, from the same model www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential Valor NPI Lean NPI Flow 2014 - Let’s Look At How This Works
  5. 5. © 2014 Mentor Graphics Corp. www.mentor.com5 www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential DFM Left-Shifted - Now Embedded Into Design  Valor DFM technology embedded in Xpedition: – DFM in the context of the layout process – Rules managed centrally for all designers on the network – Designer need not have manufacturing domain knowledge – Improve manufacturability at source – Good news for manufacturing! www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential Valor NPI Intelligent, Integrated Product-Model Hand-Off
  6. 6. © 2014 Mentor Graphics Corp. www.mentor.com6 www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential ODB++ v8 in the Xpedition Lean NPI Flow  Complete product-model  Links product-NPI and process-NPI  De-facto standard  Structured, integrated  No need for drawings – Direct load into software-driven processes – High automation – High repeatability – High quality – Reduced supply-chain risk www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential Process-NPI: Fabrication
  7. 7. © 2014 Mentor Graphics Corp. www.mentor.com7 www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential Process-NPI: Assembly & Test Valor Process Preparation www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential Enterprise Global Build Process Preparation 14  NPI once, not NPI again, over and over  Central engineering libraries  Auto-generation & simulation  Product portability  Integrated NPI & process preparation, for EMS
  8. 8. © 2014 Mentor Graphics Corp. www.mentor.com8 www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential  We started with a complicated problem: – A major bottleneck to business innovation & success Summary www.mentor.com © 2014 Mentor Graphics Corp. Company Confidential  We started with a complicated problem: – A major bottleneck to business innovation & success Summary  We have achieved an industry first: – A complete lean NPI flow – DFM fully embedded into design – Enhanced manufacturing product-model hand-off – Immediate process preparation, globally – Better for design, better for manufacturing
  9. 9. © 2014 Mentor Graphics Corp. www.mentor.com9

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