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Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation
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Pcb Production and Prototype Manufacturing Capabilities for Saturn Electronics Presentation

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Company presentation for PCB manufacturer Saturn Electronics Corporation

Company presentation for PCB manufacturer Saturn Electronics Corporation

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Transcript

  • 1. Saturn Electronics Corporation Company Presentation
  • 2. Sales History 30 26.8 26.7 26.5 25 22 20 19.4 18 ($ in Millions) 16.4 16.9 15 15 13 12.7 12 11 10.410.35 10 9 8 5.1 5 3.8 3.3 2 0.3 0.9 0 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08
  • 3. Domestic Manufacturing
  • 4. Company Profile • Established 1985 • Majority Owners / Full-Time Operators • 89,000 ft² Facility (15,000 ft² warehouse) • 145 Employees • 2 Shifts operating at 65% capacity
  • 5. Growth & Financial Strength • Debt-Free and Financially Strong • Controlling interest in 3 add. PCB facilities • Profits allocated for: • Expansion • Improved Capabilities • Reduced Cost
  • 6. Facilities Upgrade Since 2006, we have replaced every major piece of equipment in every major process. DRILLING 16 Mark VI drills replaced with 2 Excellon System 2000’s, 8 Century 2001’s, and 4 Mania Micronics IMAGING (Primary & LPI) 4 new Olec AT-30’s purchased. All have 4-camera automatic alignment systems and hybrid collimated light sources WET PROCESS DES, SES, Shadow, and Oxide lines replaced with Hollmuller lines that incorporate latest spray technology Deburr and pre-LPI scrub replaced with Ishii Hyoki equipment LPI DP dual sided screeners replaced with 2 Argus Spray Coating lines
  • 7. Planned Facilities Upgrade As of July 2009, we have the following planned improvements MULTILAYER LAMINATION 5,000 SF building expansion to house 3 10-opening Burkle PC-controlled lamination system (one of the best in N.A.) ENIG & DESMEAR Automated lines to replace manual dip lines COPPER VIA FILL LINE Chemistry and line to plate blind vias shut with plated Cu
  • 8. Multilayer PCB Products Examples of Current Technology Applications •Fine Line and Spacing •Controlled Impedance Designs •Heavy Copper PCBs •PTFE / Hybrid Technologies •RF-Microwave Boards •Thermal Management PCBs •Aluminum / Metal Core PCBs •PCB Heatsink Registration •Via-in-Pad Technology •Open Face / Internal Cavity Boards •Blind / Buried Vias
  • 9. Production Capabilities Layer Count 1 - 24 + Largest Panel Size: 18” x 24 Smallest Circuit Width/Spacing: .004 mils, 3 mils proto Material Thickness: 0.003” – 0.200” Materials: FR-4; FR-5; Teflon; Polyimide; Metal Heat Sinks Smallest Mech. Drilled Hole .006” Hole Size and Dimensional Tolerances: + / - .003” and + / -.002” Finishes: HASL, Immersion Silver/Gold, Deep Gold Lead Free Finishes: Pb-Free HASL; SN100CL Electrical Testing Flying Probe and Bed of Nails Fabrication Routing, Blanking and Scoring Plasma Processing unit Teflon Activation, Etch Back, Desmear Laser Drilling Routing and Trimming
  • 10. Circuit Board Capacity Number of Panels 18” x 24” Panels Quick-Turn Prototypes Fast Turn Production Layers Turnaround Layers Turnaround 24 Hrs 2 Days 3 Days 4 Days 5 Days 10 Days 15 Days 2 Layer 75 300 1,500 2,250 2 Layer 3,000 15,000 30,000 4 Layer 35 75 300 1,500 4 Layer 2,250 6,000 15,000 6 Layer - 75 150 600 6 Layer 1,500 3,000 15,000 8 Layer 1,200 3,000 15,000 8+ Layer - 75 150 300
  • 11. Quality  Six Dedicated Manufacturing Engineers  ISO 9002 Certified in 1995  QS 9000 Certified in 1998  Delphi C7000 (High Reliability) Certified in 1999  TS 16949 & ISO 9000:2000 Certified in 2003  (1st PCB Manufacturer in North America)  ISO 14001 Certified in 2005  AS9100 Certified in 2007  ITAR Registered in 2009
  • 12. Offshore Sourcing P te h lo c Dig l P B ita C ISO9001 UL ISO14001 ISO9002 E169497 QS9001 TS16949 ISO14001
  • 13. Asian Partners High Quality and On Time Delivery Pre-engineering performed at Saturn for manufacturability and panelization Saturn performs First Article inspection on all new lots Saturn will inventory up to 4 weeks domestically Saturn’s China-based personnel supervise all orders at the manufacturing level Saturn’s production-certified facility can fulfill ramp schedules while offshore facilities fill supply pipeline for ongoing production requirements
  • 14. Saturn Offshore Advantage  Quick Delivery  Low Cost  Accurate Communication  High Quality
  • 15. Free Aluminum Core LED PCB Keychain Thank You e hope you will consider Saturn Electronics Corporation as your Quick-Turn Prototype and Small to High-Volume Production Manufacturer

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