Rhi consultant engineering

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RHI presentation
We are specliased consultant in cement industry plant.
We design,follow up , inspect and prepare forensic reports.

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  • Rhi consultant engineering

    1. 1. Company Capabilities PresentationSetting the Standard In Cement Excellence Engineers, Builders & Operation Professionals for the Cement Industry
    2. 2. RHI was established, in response to an increasing regionaldemand for a world class integrated services provider, thatfocuses exclusively on serving the cement industry. In the past6 years alone, RHI has been directly involved in the Engineering,Consultancy construction, modernization, as well as plantsoperation adding over 24 million tons per year to the marketcapacity.RHI leadership is asserted through the wealth of knowledge andexperience of our carefully selected, trained and continuouslydeveloped, cement industry expert works force, providinginnovative, forward thinking, and effective solutions to all ourclient’s needs. Working closely with our customers, and bypartnering with major designers and equipment manufacturers,RHI seasoned project teams, provides on time, and with-inbudget projects, that are executed to our clients’ fullsatisfaction.Our commitment to sustained customer satisfaction, throughexceeding customer expectation providing refined products andservices, has always our major asset. Engineers, Builders & Operation Professionals for the Cement Industry
    3. 3. Our VisionTo Assert and further expand our regional leadership, throughbecoming the integrated service provider of choice, for all majorCement Manufactures, converting our unmatched knowledge of theindustry, into best value innovative, forward thinking solutions,satisfying all our clients needs. Engineers, Builders & Operation Professionals for the Cement Industry
    4. 4. Our Mission•We -the RHI’s team- pledges to assert our regional leadership of the cement industryintegrated services through striving to provide the following parameters :•Best value service to all our clients through, sustainable development and setting the industrycustomer satisfaction standard.•Personal and professional development of RHI team members, through providing excellentgrowth opportunities and training.•Commitment to compliance with health, safety and environmental regulations as well asexceeding all our customer’s expectations through the relentless pursuit of excellence ineverything we do.•Ethical and moral conduct in all our relations with clients, suppliers and each other. Engineers, Builders & Operation Professionals for the Cement Industry
    5. 5. RHI Divisions 1- Consultancy & Feasibility Study Division 2- Engineering & Design Division 3- Raw Materials Investigation & Mining Division 4- Operation & Maintenance Integrated Services Division 5- Projects Management Division 6- Construction & Overhauling DivisionEngineers, Builders & Operation Professionals for the Cement Industry
    6. 6. Consultancy and Feasibility Study Division •Raw Materials Assessment & Study •Establishing Design Basis of New Cement Production Lines •Plant Conceptual Design, Layout and Flow Sheet •Project Economics (Capex, Fixed & Variable Costs) •Tender Documents & General conditions Preparation •Project Technical Specifications Development •Bids Evaluation and contracts Negotiations •Alternative Fuels Study Engineers, Builders & Operation Professionals for the Cement Industry
    7. 7. Engineering & Design DivisionEngineers, Builders & Operation Professionals for the Cement Industry
    8. 8. Civil & Structural Engineering Section •Reinforced Concrete Structural Design and Detailing Structural Steel Design and Detailing •Existing Structures appraisal, modifications design and retrofits •Auditing and Validation of design works •Review and Verification of Mechanical-Civil designs compatibility •Site supervision and site quality control •Architectural design •Surveying and roads design WorksEngineers, Builders & Operation Professionals for the Cement Industry
    9. 9. Process and Equipment Engineering Section •Basic process design of equipment including Crushing pyroprocess ,grinding, transport and handling equipment, filters, etc. •Flow sheets. •Heat and Mass balance. •Refractory and Insulation Material selection. •Basic and detail design of equipment •Auditing and Technical evaluation of existing plants and equipment for retrofits, modernization and upgrading projects. •Plants Engineering review and validation. •Plants optimization and improvement studies. •Start up and commissioning support.Engineers, Builders & Operation Professionals for the Cement Industry
    10. 10. Mechanical Engineering & Facility Design Section •Plants engineering and general arrangements for new designs and existing systems modifications. •Piping network systems of Industrial water, compressed air, fuel oil, gas and fire fighting. •Transport and handling equipment design. •Auxiliary equipment sizing and selection. •Detailed design of plate work for all equipment, ducts, and chutes. Environmental Engineering including •Environmental Emissions Assessment. •Emissions reduction and control. •Filters upgrading, engineering and design.Engineers, Builders & Operation Professionals for the Cement Industry
    11. 11. Electrical Design Section •Single Line diagram. •Schematic and Wiring diagrams. •Electric power distribution equipment specification and evaluation •Specifications and data sheets of electrical equipment. •Cables sizing layout and routing diagrams. •Communication and lighting systems. •Power management systemsEngineers, Builders & Operation Professionals for the Cement Industry
    12. 12. Instrumentation Design Section •Instrumentation Equipment specifications, data sheets and evaluation. •Logic / loop diagrams and termination drawings. •Hook-up and installation drawings. •Control room layout and arrangement drawings. •Panels specifications and arrangement drawings. •DCS and ESD specifications including programming And FAT Tests.Engineers, Builders & Operation Professionals for the Cement Industry
    13. 13. Project Management DivisionEngineers, Builders & Operation Professionals for the Cement Industry
    14. 14. Project Management Division •Procurement, supply and expediting services •Project value engineering •Project administration & cost control •Project budgeting, planning& progress monitoring •Bid packages preparation & evaluation •Construction supervision •Project schedule acceleration & recovery management •Commissioning, start-up & performance testing management •Quality Control plan development & execution management •Vendors & suppliers shop inspections & test witnessingEngineers, Builders & Operation Professionals for the Cement Industry
    15. 15. Construction & Overhauling Division Engineers, Builders & Operation Professionals for the Cement Industry
    16. 16. Construction & Overhauling Division •Turn Key Design, build projects. •Heavy Industrial plants overhauling, and shut- down. •Heavy Industrial plants Erection, and Maintenance. •Environmental Equipments Erection, and Maintenance. •Upgrading, and Process Modernization of cement and Heavy Industrial Plants •Major Piping, and Utility Projects, execution.Engineers, Builders & Operation Professionals for the Cement Industry
    17. 17. Raw Materials and Mining Division Engineers, Builders & Operation Professionals for the Cement Industry
    18. 18. Raw Materials Study Phase 0: Reconnaissance Study Phase I : Preliminary Raw Materials Investigation Phase II: Overall geological Investigation Phase III: Detailed Investigation & Mining PlanningEngineers, Builders & Operation Professionals for the Cement Industry
    19. 19. Geological Studies Scope Geological Mapping Drilling & Logging Sampling, Chemical & Physical testing Data Treatment and Interpretation Data computation by SURPACEngineers, Builders & Operation Professionals for the Cement Industry
    20. 20. Mining Studies Scope Selection of the quarry site Direction of Wheel Advance direction of Travel Cut Mining process technique Full Block Mining Direction Wheel of Advance direction of Travel Cut Terrace Cutting Wheel Direction of Quarrying Orientationdirection of Advance Travel Cut Face Block Mining Quarry design features &configuration Quality planning by SURPAC Engineers, Builders & Operation Professionals for the Cement Industry
    21. 21. Quarry Operations Management Engineers, Builders & Operation Professionals for the Cement Industry
    22. 22. Short & Long Terms Quarry Progress PlanningEngineers, Builders & Operation Professionals for the Cement Industry
    23. 23. Roads opening Sub-Benching Overburden Removal Production Benches preparationEngineers, Builders & Operation Professionals for the Cement Industry
    24. 24. Blasting & Extraction Loading and Hauling Feeding Operations Assessment and continuous improvementEngineers, Builders & Operation Professionals for the Cement Industry
    25. 25. Raw Materials MonitoringEngineers, Builders & Operation Professionals for the Cement Industry
    26. 26. Operation & Maintenance Division Engineers, Builders & Operation Professionals for the Cement Industry
    27. 27. Operation & Maintenance Division Option 2 Option 1 Operation & MaintenanceOperation & Maintenance Integrated services Technical Assistance OMIS OMTA•Supply and Management of Technical •Full responsibility for supply andAssistance team to support owners O & M management of complete O & M teamteam •Full responsibility for meeting• Meeting the targeted production plan production plan•Technical assistance for meeting key •Full responsibility for maintaining keyperformance indicators of the plant performance indicators of the plant•Training, technology transfer and succession •Supply of spare parts (optional).planning implementation for owners team.•Technical assistance in spare partsmanagement and control. Engineers, Builders & Operation Professionals for the Cement Industry
    28. 28. RHI OMIS PhasesPhase I: Dry RunTesting And Phase II: OMIS (OperationCommissioning and MaintenanceSupport Phase III: Continuous Improvement•Assisting client for Phase IV: Plant •Taking over the completeachieving timely Operation Transfer operation andacceptance maintenance of the plant, •Bench Mark for•Erection and sustainable •Handing over the starting from issuance ofcommissioning punch improvement, plant to client in provisional acceptancelist preparation, •Continuous accordance with the certificate,•Ensuring compliance •Monitoring of KPI’s improvement of all OMIS agreed on plan.with contractual terms operationand industrial norms, Engineers, Builders & Operation Professionals for the Cement Industry
    29. 29. Phase I: Dry Run Testing and Commissioning SupportRHI Scope Of Services For Phase (I) Includes:• Validating all mechanical, electrical and instrumentation works executed.• Ensuring that all testing and commissioning procedures, parameters and protocols are according to latest relevant industry standards.• Detailed review of Operation and Maintenance procedures and manuals provided by equipment suppliers and contractors.• Punch lists development. Engineers, Builders & Operation Professionals for the Cement Industry
    30. 30. Phase I: Dry Run Testing and Commissioning SupportRHI Scope Of Services For Phase (I) Includes:• Identifying potential sources of plant bottle necks , complications and inadequacies and with rectification recommendations to clients.• Recording and Bench Mark cross referencing of all plant Performance Guarantee figures.• Reviewing and providing advice in regards to spare parts. Engineers, Builders & Operation Professionals for the Cement Industry
    31. 31. Phase I: Dry Run Testing and Commissioning SupportRHI Technical Support From Head Office• Test procedures followed in other projects and by different equipment suppliers.• State-of-the-art testing and commissioning protocols used in similar plants.• Performance Guarantee standards of similar plants.• Most recent industry Bench Marks and Norms.• Any additional resources project may require . Engineers, Builders & Operation Professionals for the Cement Industry
    32. 32. Phase II: Operation & Maintenance Integrated ServicesRHI Scope Of Services For Phase (II) Includes:• Complete plant technical management.• Clinker and cement production in accordance with agreed on production plan.• Total quality control and laboratory management.• Health, Safety & Environment Management. Engineers, Builders & Operation Professionals for the Cement Industry
    33. 33. Phase II: Operation & Maintenance Integrated ServicesRHI Scope Of Services For Phase (II) Includes: • Establishing and the Implementation of preventative and predictive maintenance. • Carrying out Planned Shutdown, based on a jointly approved maintenance plan. • Spare parts supply, control and management. • Optimum utilization of plant resources and utilities. Engineers, Builders & Operation Professionals for the Cement Industry
    34. 34. Phase II: Operation & Maintenance Integrated ServicesRHI Scope Of Services For Phase (II) Includes:• KPI’s for Production: • TPD / TPH • Raw Mill residues • Clinker Free-lime • Cement fineness & Residues • kWh/t• KPI’s for Safety: • Loss time Injury • First Aid Injury • Near miss • Fatality Engineers, Builders & Operation Professionals for the Cement Industry
    35. 35. Phase II: Operation & Maintenance Integrated ServicesRHI Scope Of Services For Phase (II) Includes: • KPI’s for Maintenance: • Reliability % • No. of Stoppages • Maintenance Cost Versus Budget Engineers, Builders & Operation Professionals for the Cement Industry
    36. 36. Phase III: Continuous Improvement of the PlantRHI Scope Of Services For Phase (III) Includes:• During the initial phase of plant operation, RHI “OMIS” team conducts a detailed assessment of all factors influencing the KPIs’ of each plant process and division.• Once assessment is made, detailed action plans are formulated for improvement in each process and division. Engineers, Builders & Operation Professionals for the Cement Industry
    37. 37. Phase IV: Plant OMIS Contract TransferRHI Scope Of Services For Phase (IV)Upon successful completion of OMIS contract term, RHI will hand over the complete plant toclient , based on a jointly approved , seamless handover plan, with all plant machinery in goodworking condition. Engineers, Builders & Operation Professionals for the Cement Industry
    38. 38. Information Management System “IMS”Engineers, Builders & Operation Professionals for the Cement Industry
    39. 39. IMS (Information Management System )RHI manages and controls it’s plant OMIS through an automated Information Management Systemthat is tailored to meet plant specific needs covering the following modules:- • Plant KPI’s and continuous improvement projects implementation and control. • Laboratory and Quality Control Management. • Production reporting . • Work order system for Maintenance. • Spare parts management, control, and replenishment system. • Projects and Maintenance planning. • HSE Policy Implementation. Engineers, Builders & Operation Professionals for the Cement Industry
    40. 40. OMIS Operations Quality ControlEngineers, Builders & Operation Professionals for the Cement Industry
    41. 41. “OMIS Operations Quality Control”RHI Quality Control Department reporting directly to RHI Managing Director, strives daily toensure that all RHI plants produces consistent quality that meets defined end user demands.RHI Quality Control department works hand in hand with Client Management team on researchand development projects as well as sustainable development initiatives, according tocustomer and market demands. Engineers, Builders & Operation Professionals for the Cement Industry
    42. 42. Projects Reference List ExtractsEngineers, Builders & Operation Professionals for the Cement Industry
    43. 43. RHI References In Cement IndustryRaw Materials Investigation and Mining Division 1- Arabian Cement Co, Ramliya Plant 2x6000 tpd -Owner: Cementos La Union -Location: Suez- Egypt -Project: Raw Materials Investigation Quarry Opening, Operation and Crusher feed for line 1 & 2 (Ten Years) Supply of Clay2- El Sewedy Cement Plant 1x6000 tpd -Owner: El Sewedy Group - Egypt -Location: Suez- Egypt -Project: Raw Materials Investigation Mining plan, Quarry Opening and Quarry Operation (Ten Years )3- Wadi El-Nile Cement Plant 1x6000 tpd -Owner: Wadi El-Nile Cement Co. -Location: Beni Suef -Project: Raw Materials Investigation Limestone & Clay Quarries Operations (Ten Years) Engineers, Builders & Operation Professionals for the Cement Industry
    44. 44. RHI References In Cement IndustryRaw Material Investigation and Mining Division4- GOE Cement Plant, Gabal Libni 2x6000 tpd -Owner: Egyptian Ministry of Defense -Location: Sinai - Egypt -Project: Detailed Raw Material Investigation and Mining Planning (2007) Supervision of Quarry opening (Limestone and Clay)5- Rabak Cement -Owner: Al Kharafy Group -Location: State of White Nile - Sudan -Project: Reconnaissance and Preliminary Raw Material Investigation (2008) Engineers, Builders & Operation Professionals for the Cement Industry
    45. 45. RHI References In Cement IndustryFeasibility Study Division1- OMRAN CEMENT -Owner: Omran Misr Group -Location: North Cost - Egypt - Project: Green Field Cement Plant, 5000 t/d technical Feasibility Study for the project. 2- FAYOUM Clay Brick Plant -Owner: ABU DHABI BANK -Location: El-Fayoum - Egypt -Project: Techno-Economical Feasibility Study for acquisition of a clay brick plant 3- WATANIA CEMENT -Owner: El-Wattaneyah Cement Group -Location: Suez - Egypt -Project: Technical Feasibility Study for 1.5 MIO t/y Cement Plant 4- Technical Feasibility Study -Owner: MISR Cement Company -Location: Beni-Suef - Egypt - Project: Detailed technical feasibility study, including recommendation of optimum production capacities, technical project aspects, as well as human resources development. Engineers, Builders & Operation Professionals for the Cement Industry
    46. 46. RHI References In Cement IndustryOperation and Maintenance Integrated Services (OMIS)1- Arabian Cement Company -Owner: Cementos LA union-Spain -Location: Suez - Egypt -Project: Operation & Maintenance Cement Grinding & Packing Line I & II2- Ameriya Cimpor Cement Co. -Owner: Cimpor Cement Group-Portugal -Location: Alexandria - Egypt -Project: Operation and maintenance of Packing Plant3- Spanish - Egyptian, Cement Co. (OMTA) -Owner: SHOURA Group -Location: Port Said - Egypt -Project: Technical Management(OMTA) of cement grinding and packing facility 1600 t/d4- Qattamiya Cement Plant - Egypt -Owner: Ital-Cementi -Location: Suez - Egypt -Project: Maintenance for packing plant Engineers, Builders & Operation Professionals for the Cement Industry
    47. 47. RHI References In Cement Industry Engineering & Consultancy1- Government of Egypt -Owner: MOD Engineering Authority -Location: North Sinai (Egypt) -Project: Consultancy Services Engineering Review, Supervision of Construction and Operation during warranty support for 2 x 1.6 Million tons Year Cement Plant.(Turnkey Project). 2- El-Nahda Cement Plant Project -Owner: El-Nahda Cement Co. -Location: Qena Governorate (Egypt) -Project: Engineering & Consultancy Service for 1x600 T/day Turnkey Cement Production Line. 3- Tabuk Clinker Production Line Project (302-C) -Owner: Tabuk Cement Company -Location: Saudi Arabia Tabuk -Project: Consultancy of Bidding phase for the Construction of One production Line producing 5000 tpd of Clinker.4- Sinai Cement Co. – Line2 4500 tpd -Owner: Vicat (France), Sinai Cement (Egypt) -Location: Sinai (Egypt) -Project: Consultancy and engineering for 2nd production line (2006) Engineers, Builders & Operation Professionals for the Cement Industry
    48. 48. RHI References In Cement IndustryProject Management Division 1- Sinai Cement Project -Owner: Sinai Cement Company -Location: Sinai Cement Plant (Egypt) -Project: Engineering & Project Management for Construction of a 120 Ton/Hour Cement Grinding Mill.2- Sinai White Cement Co. – Line2 1300 tpd -Owner: Aalborg International Group-Denmark -Location: Sinai (Egypt) Project: Consultancy and Project Management with turnkey contractor responsibility for 2nd production line (2007)3- Wadi El-Nile Cement Plant 6000 tpd -Owner: Wadi El-Nile Cement Co. -Location: Beni Suef (Egypt) -Project: Consultancy & Project Management for one 6000 tpd line4- El-Sewedy Cement Plant 6000 tpd -Owner: El-Sewedy Cement Co. -Location: Ein Sokhna (Egypt) -Project: Consultancy & Project Management for one 6000 tpd line Engineers, Builders & Operation Professionals for the Cement Industry
    49. 49. RHI References In Cement IndustryConstruction & Maintenance Division1- Misr Beni Suef Cement Plant – 2nd line 5000 tpd -Owner: Misr Beni Suef Cement Company -Location: Beni Suef (Egypt) -Project: Local components manufacturing and electromechanical erection of the new line (2006)2- Upgrading of Rashadiya Cement Plant Line1 & 2 -Owner: Jordan Cement Factories - Lafarge -Location: Rashadiya (Jordan) -Project: Supply & Erection of Mechanical Equipment and Structural Steel for Line 1 & 2. (2006)3- Sinai Cement Co. – Cement Grinding plant #4 -Owner: Vicat (France), Sinai Cement (Egypt) -Location: Sinai - Egypt -Project: Electro-mechanical Erection (2009)4- Sinai White Cement – Line I-Upgrade -Owner: Vicat France-Sinai Cement (Egypt) -Location: North Sinai - Egypt -Project: Turnkey design build project for converting line I To grey cement production Engineers, Builders & Operation Professionals for the Cement Industry
    50. 50. Thank YouSetting the Standard In Cement Excellence Engineers, Builders & Operation Professionals for the Cement Industry

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