Box Pleated Dress Tech Pack

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Tech pack with detailed garment specifications and construction details for a box pleated dress. Additional analysis is provided for the choices made and how these affect the quality and price of the garment.

Published in: Lifestyle, Business

Box Pleated Dress Tech Pack

  1. 1. Spring 2013Box Pleated DressStyle #1242012- Bateau neck- Fitted bodice with A-line skirt- Black grosgrain ribbon waistband- Concealed zipper, hook & eye closure in back- Fully linedSuggested Retail: $150 Blush Blossom Poplin100% Pima Cotton
  2. 2. COMPETITOR RESEARCH - DRESSSEASON: Spring 2013 DATE: Monday, January 30, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION/ RANGE: Missy / 0 - 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A-line skirtBRAND / LABEL: J. Crew PRICE RANGE: $98 - $298TARGET MARKET SEGMENT: Better SIZE CLASSIFICATION: MissyCOMPETING BRANDS: Ann Taylor, Muse, Banana RepublicIMPORTANT TO CUSTOMER: Overall fit, Fabric Quality (mostly lined dresses), Quality garment construction (for longer wear) PHOTO PHOTO PHOTOBRAND / LABEL: Ann Taylor BRAND / LABEL: Muse BRAND / LABEL: Banana RepublicRETAIL STORE: Ann Taylor RETAIL STORE: Nordstrom RETAIL STORE: Banana RepublicRETAIL PRICE: $215.00 RETAIL PRICE: $128.00 RETAIL PRICE: $175.00OTHER INFORMATION: 100% Silk OTHER INFORMATION: Cotton / Spandex OTHER INFORMATION: 100% Silk
  3. 3. COMPETITOR COST ANALYSIS - DRESSSEASON: Spring 2013 DATE: 40938GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION/ RANGE: Missy / 0 - 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A-line skirtBRAND / LABEL: J. Crew PRICE RANGE: $98 - $298TARGET MARKET SEGMENT: Better SIZE CLASSIFICATION: MissyCOMPETING BRANDS: Ann Taylor, Muse, Banana RepublicIMPORTANT TO CUSTOMER: Overall fit, Fabric Quality (mostly lined dresses), Quality garment construction (for longer wear)BRAND / LABEL: Ann Taylor BRAND / LABEL: Muse BRAND / LABEL: Banana RepublicRETAIL STORE: Ann Taylor RETAIL STORE: Nordstrom RETAIL STORE: Banana RepublicRETAIL PRICE: $215.00 RETAIL PRICE: $128.00 RETAIL PRICE: $175.00RETAIL MARKUP: 70.0% RETAIL MARKUP: 52.5% RETAIL MARKUP: 70.0%WHOLESALE PRICE: WHOLESALE PRICE: $60.80 WHOLESALE PRICE:WHOLESALE MARKUP: WHOLESALE MARKUP: 65.0% WHOLESALE MARKUP:TOTAL COST: $64.50 TOTAL COST: $21.28 TOTAL COST: $52.50FABRIC: $32.25 FABRIC: $10.64 FABRIC: $26.25TRIM: $2.58 TRIM: $0.85 TRIM: $2.10CMT / LABOR: $29.03 CMT / LABOR: $9.58 CMT / LABOR: $23.63PACKING MATERIALS: $0.65 PACKING MATERIALS: $0.21 PACKING MATERIALS: $0.53NOTES: NOTES: NOTES: COST RANGE PERCENT TO TOTAL NOTES:FABRIC: $10.64 - $32.25 50%TRIM: $0.85 - $2.58 4%CMT /LABOR: $9.58 - $29.03 45%PACKING MATERIALS: $0.21 - $0.65 1%
  4. 4. DESIGN SHEET WITH CADSSEASON: Spring 2013 DATE: Monday, March 12, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 ‐ 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A‐line skirt
  5. 5. MAIN FABRIC DETAILSSEASON: Spring 2013 DATE: Monday, March 12, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 ‐ 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A‐line skirtFABRIC NAME: Poplin FIBER CONTENT: 100% CottonTHREAD COUNT: 128x52 COLOR APPLICATION: Yarn DyeFABRIC WEIGHT: 4.02 oz/yd² GARMENT PLACEMENT: ShellFABRIC MILL, REF/ART # & COUNTRY: N/A
  6. 6. FABRIC 2 DETAILSSEASON: Spring 2013 DATE: Monday, March 12, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 ‐ 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A‐line skirtFABRIC NAME: Satin FIBER CONTENT: 100% CottonTHREAD COUNT: 224x120 COLOR APPLICATION: Piece DyeFABRIC WEIGHT: 3.2 oz/yd² GARMENT PLACEMENT: FacingFABRIC MILL, REF/ART # & COUNTRY: N/A         
  7. 7. FABRIC & TRIM PLACEMENT ‐ FRONTSEASON: Spring 2013 DATE: Monday, March 12, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 ‐ 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A‐line skirt
  8. 8. FABRIC & TRIM PLACEMENT ‐ BACKSEASON: Spring 2013 DATE: Monday, March 12, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 ‐ 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A‐line skirt  
  9. 9. FABRIC & TRIM PLACEMENT ‐ INSIDESEASON: Spring 2013 DATE: Monday, March 12, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 ‐ 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A‐line skirt
  10. 10. LABEL PLACEMENT & PACKAGINGSEASON: Spring 2013 DATE: Monday, March 12, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 ‐ 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A‐line skirt
  11. 11. ESTIMATED BILL OF MATERIALS - DRESSSEASON: Spring 2013 DATE: Monday, January 30, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 - 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A-line skirt SIZE / WIDTH / APPROXIMATE COST COLOR COMBO FABRIC /ITEM PLACEMENT ON GARMENT COLOR WEIGHT QUANTITY RANGEBlossom 100% Cotton Poplin Self Blossom TPX 13-1409 60" 1 1/2 yd $10.64 - $32.25 100% Rayon Satin Lining Lining Blush TPX 13-1409 45" 2 yd Interfacing Waistband, Neck, Armholes White 20" 1/4 ydBlossom Grosgrain Ribbon Center Front Black 1" 1 4% Invisible Zipper Center Back Pink 21" 1 Brand Label Center Back 1 Care/Content Label Center Back 1 Size Label Center Back 1 Country of Origin Label Center Back 1 Thread Allover DTM T60 210 yd Hook & Eye Center Back Metal 1
  12. 12. DRESS SAMPLE SPECIFICATION WORKSHEETSEASON: Spring 2013 DATE: Monday, January 23, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 - 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A-line skirtPOINT OF MEASUREMENT SAMPLE SKETCHESMEASUREMENTS ARE: Circumfrence SIZE: 8 FRONT Body Functional Design RequestedPOM # Description Measurement Ease Ease Measurement 1 Front Length from HPS 34 10 Chest Width (1" below armhole) 35 1/2 1 36 1/2 13 Across Shoulder 15 3/4 15 3/4 20 Waist Width (14" from HPS) 27 1/2 1 28 1/2 91 Hip Width (24" from HPS) 38 2 40 95 Sweep 50 43 Armhole width - Curved 16 1/4 16 1/4 60 Front Neck Drop (HPS to seam) 3 61 Back Neck Drop (HPS to seam) 2 63 Neck Width (HPS to HPS) 11 3/4 156 Shoulder Slope 2 BACK
  13. 13. DRESS POM PLACEMENT SKETCH - FRONTSEASON: Spring 2013 DATE: Monday, January 23, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 - 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A-line skirt
  14. 14. DRESS POM PLACEMENT SKETCH - BACKSEASON: Spring 2013 DATE: Monday, January 23, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 - 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A-line skirt
  15. 15. ESTIMATED PATTERN CARD - DRESSSEASON: Spring 2013 DATE: Monday, February 06, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 - 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A-line skirt 26 TOTAL NUMBER OF PATTERN PIECES TO CUT SKETCH QTY PATTERN PIECE FABRIC MATCHING/NAP FRONT 1 Front Bodice 100% Cotton Poplin match vertically 2 Side Front Bodice 100% Cotton Poplin match vertically 2 Back Bodice 100% Cotton Poplin match vertically 2 Side Back Bodice 100% Cotton Poplin match vertically 1 Front Skirt 100% Cotton Poplin match vertically 2 Side Front Skirt 100% Cotton Poplin match vertically 2 Back Skirt 100% Cotton Poplin match vertically 2 Side Back Skirt 100% Cotton Poplin match vertically 1 Front Facing 100% Cotton Poplin match vertically 1 Back Facing 100% Cotton Poplin match vertically LINING 1 Front Lining 100% Rayon Satin Lining 2 Side Front Lining 100% Rayon Satin Lining 2 Back Lining 100% Rayon Satin Lining BACK 2 Side Back Lining 100% Rayon Satin Lining INTERFACING 1 Front Facing 100% Polyester Fusible 2 Back Facing 100% Polyester Fusible
  16. 16. ESTIMATED CONSTRUCTION CALLOUTS - DRESSSEASON: Spring 2013 DATE: Monday, February 27, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 - 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A-line skirt TOTAL ESTIMATED COST FOR GARMENT MAKE: $22.45 LOCATION/DESCRIPTION CONSTRUCTION/SEAM FINISH/TOP STITCH SPI EST. COST SKETCH Join Front & Side Front with Busted Seam & Front Bodice Princess Seam 14-16 $1.50 Overedge Finish Set Pleats on Front Skirt & Stitch Closed 14-16 $0.90 Front Waistline Join Front Bodice & Skirt with Busted Seam & 14-16 $0.75 Overedge Finish ESTIMATED COST SUBTOTAL: $3.15 LOCATION/DESCRIPTION CONSTRUCTION/SEAM FINISH/TOP STITCH SPI EST. COST SKETCH Join Back & Side Back with Busted Seam & Back Bodice Princess Seam 14-16 $1.50 Overedge Finish Set Pleats on Back Skirt & Stitch Closed 14-16 $0.90 Back Waistline Join Back Bodice & Skirt with Busted Seam & 14-16 $0.75 Overedge Finish Waistline Attach Grosgrain Ribbon with SN Lockstitch 14-16 $1.00 Join Backs with Busted Seam & Overedge 14-16 $0.75 Finish Center Back Seam Set Invisible Zipper 14-16 $0.50 ESTIMATED COST SUBTOTAL: $5.40
  17. 17. ESTIMATED CONSTRUCTION CALLOUTS - DRESSSEASON: Spring 2013 DATE: Monday, February 27, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 - 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A-line skirt LOCATION/DESCRIPTION CONSTRUCTION/SEAM FINISH/TOP STITCH SPI EST. COST SKETCH Join Front & Back with Busted Seam & Sideseam 14-16 2.4 Overedge Finish Shoulder Seam Join Front & Back with SN Lockstitch 14-16 $0.30 Neckline SN Understitching 14-16 $0.50 Armhole SN Understitching 14-16 $0.50 ESTIMATED COST SUBTOTAL: $3.70 LOCATION/DESCRIPTION CONSTRUCTION/SEAM FINISH/TOP STITCH SPI EST. COST SKETCH Join Front & Front Side Linings with French Front Princess Seam 14-16 $1.60 Seam Center Back Seam Join Back Linings with French Seam 14-16 $0.50 Back Princess Seam Join Back & Side Linings with French Seam 14-16 $1.60 Sideseam Join Front & Back Linings with French Seam 14-16 $1.60 Shoulder Seam Join Front & Back Linings with French Seam 14-16 $0.60 ESTIMATED COST SUBTOTAL: $5.90
  18. 18. ESTIMATED CONSTRUCTION CALLOUTS - DRESSSEASON: Spring 2013 DATE: Monday, February 27, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 - 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A-line skirt LOCATION/DESCRIPTION CONSTRUCTION/SEAM FINISH/TOP STITCH SPI EST. COST SKETCH Set Lining Set Lining to Zipper 14-16 $1.20 CB Seam Attach Hook & Eye Above Zipper 14-16 $0.10 Bra Strap Keeper Attach to Inside Shoulder $0.20 Lining Sweep Make ½" Clean Finish Hem 14-16 $0.60 ESTIMATED COST SUBTOTAL: $2.10 LOCATION/DESCRIPTION CONSTRUCTION/SEAM FINISH/TOP STITCH SPI EST. COST SKETCH Attach Hem Tape 14-16 $1.00 Shell Sweep Make 1 ½" Blind Hem 3-4 $1.00 Attach Lining to Shell at Sideseam with Thread Lining at Sideseam $0.20 Chainstitch ESTIMATED COST SUBTOTAL: $2.20
  19. 19. FIRST COST SHEETSEASON: Spring 2013 DATE: Monday, February 06, 2012GROUP NAME: Wine and Roses STYLE #: 1242012SIZE CLASSIFICATION / RANGE: Missy / 0 - 12 TECHNICAL DESIGNER: Kara PelletierFABRIC NAME: Poplin PRODUCT CATEGORY: DressesFIBER CONTENT: 100% Cotton BRAND / LABEL: J. CrewSTYLE DESCRIPTION: Sleeveless dress with fitted bodice and box pleated A-line skirtFABRICS YARDS UNIT PRICE $ AMOUNT SKETCH100% Cotton Poplin 1.5 $7.75 $11.631005 Rayon Satin Lining 2 $3.50 $7.00Interfacing 0.25 $0.90 $0.23 TOTAL FABRICS $18.85 PERCENT TO TOTAL COST 42.05%TRIMS YDS / QTY UNIT PRICE $ AMOUNTGrosgrain Ribbon 1 $0.05 $0.05Invisible Zipper 1 $0.88 $0.88Brand Label 1 $0.10 $0.10Care/Content Label 1 $0.08 $0.08Size Label 1 $0.08 $0.08Country of Origin Label 1 $0.05 $0.05Thread 210 $0.00075 $0.16Hook & Eye 1 $0.08 $0.08 TOTAL TRIMS $1.48 PERCENT TO TOTAL COST 3.30%CMT / LABOR $ AMOUNTGrading $0.20Marking $0.30Cutting $1.20Make Charges (Labor) $22.45 TOTAL CMT/ LABOR $24.15 PERCENT TO TOTAL COST 53.87%PACKING MATERIALS YDS / QTY UNIT PRICE $ AMOUNTPolybag $0.10Hanger $0.25 TOTAL COSTS $44.83 WHOLESALE PRICE N/A TOTAL PACKING MATERIALS $0.35 WHOLESALE MARKUP N/A RETAIL MARKUP 70.0% PERCENT TO TOTAL COST 0.78% WHOLESALE MARGIN N/A ESTIMATED RETAIL PRICE $149.43

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