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About KMT Waterjet Systems...

About KMT Waterjet Systems
KMT Waterjet Systems is a leading multinational manufacturer of waterjet cutting systems. The company develops complete solutions for a wide range of industries and applications. Since 1971 the company has been dedicated to long-term customer relationships. Continuous investment in innovation has made KMT Waterjet Systems the market leader in the waterjet cutting industry. High pressure pumps, cutting heads, abrasive systems, high pressure tubes, original spare parts and a global service network are among the key products and services of the company.

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    KMT Company presentation KMT Company presentation Presentation Transcript

    • KMT. Creating Value Through Precision Waterjet Power Sources for the Industrial User KMT Waterjet SystemsKMT Waterjet SystemsAuf der Laukert 1161231 Bad Nauheim • Germany
    • KMT. Creating Value Through Precision Table of Content1. The Company2. Waterjet Technology3. Our Products • HP Pumps • HP Accessories • UHP Pumps • UHP Accessories • Abrasive Management  Systems4. Cutting at 6,200 bar5. ServiceKMT Waterjet SystemsAuf der Laukert 1161231 Bad Nauheim • Germany
    • Company Technology Products 6,200 bar ServiceAbout us• Swedish company “KMT’s strategy is to focus on• Manufacturing in USA, Germany making the strongest and most and China. reliable high pressure waterjet• Local support and offices equipment and supporting it around the world.”• Installations in every country Kevin McManus President KMT Waterjet Systems• Growing in waterjet for 50 years3 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceKey Facts• Waterjet is our central business• 300 people, global teamwork• Design, test, manufacture, support• 7000 pumps installed• Building 800 pumps per year• Highest pressures, highest flow rates• 100% safety record4 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceLocations5 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceHow waterjet works• 3 phase motor• Hydraulic valves• Reciprocating intensifier• Accumulator• On/Off Valve6 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceDesign Safety Performance Reliability Flexibility • TUV • Fastest cutting • Longest lifetimes • Upgradeable • PED • Best materials • Safe failure mode • Scalable • ASME • Easy service • High fatigue • Supportable • CE • Fast assembly resistance • Stand alone • Safe handling • Multi language • Lowest running • Best software • Electrical costs • Leak before break7 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceHigh Pressure Pumps – BASELINE BL-I 10• OEM unit for pure water• Booster and Recirculation not required• 3500 bar• CE Conformity• Accumulator is option• Electric shift• Oil water heat exchanger incl.• Integrated dump valve• Single pressure compensator8 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceHigh Pressure Pumps – STREAMLINE SL-V 15• Small unit for pure water• 3800 bar• Remote control• Pneumatically Shifted• 0.5 litre accumulator• Integrated dump valve9 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceHigh Pressure Pumps – BASELINE BL-I 30 and 50• 30hp and 50hp units• 3800 bar• 1 litre accumulator• CE marked• Electric shift• Integrated dump valve, filter & booster• Starter/Control Panel optional10 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceHigh Pressure Pumps – JETLINE JL-I• 30hp and 50hp• Non CE Marked• Built in KMT Shanghai• HP components from USA• 3800 bar• Best selling pump in Asia and Africa• Siemens motor• Rexroth pump group11 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceHigh Pressure Pumps – STREAMLINE SL-V Classic• Value and performance• 3800 bar• 30 and 50 hp• Remote control• 1 litre accumulator• Easily maintained12 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceHigh Pressure Pumps – STREAMLINE SL-V Plus• Thoroughbred intensifier• 4100 bar• 30-200hp• Built for reliability and performance• CE, TUV, PED• Highest quality components• Stroke control possible• Easily maintained13 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceHigh Pressure Pumps – STREAMLINE SL-V 150 + 200• Large volume pumps• For multiple tables and cutting heads• Remote control• Pneumatically shifted• 4 litre accumulator• Integrated dump valve14 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceStroke Control• Balancing System for KMT Pumps• Different capacities of pump together• Adds resilience and security• Each pump can be easily isolated• Any combination of pumps running• Not suitable for multiple pressures• Gives superb smooth pressure signal• PLC Control of hydraulic proportional valves15 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceHigh Pressure Accessories – AQUALINE• Pure water simplicity• Light weight for fast cutting• Normally open and normally closed• Diamond and Sapphire orifices• KMT standard 24V valve• Low maintenance cost16 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceHigh Pressure Accessories – ACTIVE AUTOLINE II• Traditional design• Years of successful cutting• Universal fitment• Replaceable orifices• KMT standard 24V valve• Low maintenance cost17 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceHigh Pressure Accessories – ACTIVE IDE II• Natural Diamond• Laser cut• Perfectly aligned• 500 hours guarantee• Universal fitment• Industry favourite• KMT standard 24V valve18 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceCombinations of pumps and cutting heads (I/II) Orifice size (mm)Pump Capacity 0.10 0.12 0.15 0.17 0.20 0.23 0.25 0.30 0.33 0.35 0.40 0.45 0.50 0.55 0.65 3,800 barBL-I 10* 0.8 l/min 2 1 1 0 0 0 0 0 0 0 0 0 0 0 0BL-I 30 2.3 l/min 7 5 3 3 2 1 1 0 0 0 0 0 0 0 0BL-I 50 3.8 l/min 12 8 5 4 3 2 2 1 1 1 0 0 0 0 0JL-I 30 2.3 l/min 7 5 3 3 2 1 1 0 0 0 0 0 0 0 0JL-I 50 3.8 l/min 11 8 5 4 3 2 2 1 1 1 0 0 0 0 0SL-V 15* 1.2 l/min 3 2 1 1 1 0 0 0 0 0 0 0 0 0 0Classic 30 2.3 l/min 7 5 3 3 2 1 1 0 0 0 0 0 0 0 0Classic 50 3.8 l/min 12 8 5 4 3 2 2 1 1 1 0 0 0 0 0*for pure water cutting only19 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceCombinations of pumps and cutting heads (II/II) Orifice size (mm)Pump Capacity 0.10 0.12 0.15 0.17 0.20 0.23 0.25 0.30 0.33 0.35 0.40 0.45 0.50 0.55 0.65 4,100 barSL-V 30 2.1 l/min 5 4 3 2 1 1 1 0 0 0 0 0 0 0 0SL-V 50 3.6 l/min 9 6 4 3 2 2 1 1 1 0 0 0 0 0 0SL-V 100 7.2 l/min 19 13 9 6 5 4 3 2 2 1 1 0 0 0 0SL-V 150 9.1 l/min 27 17 12 9 7 5 4 3 2 2 1 1 1 0 0SL-V 200 13.6 l/min 40 26 18 13 10 8 6 4 4 3 2 2 1 1 1 6,200 barPRO-I 60 2.8 l/min 7 4 3 2 1 1 1 0 0 0 0 0 0 0 0PRO-I 125 5.8 l/min 15 10 6 4 4 3 2 1 1 1 0 0 0 0 020 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceUltra High Pressure Pumps – STREAMLINE PRO-I 60• Pressure range 500 to 6,200 bar• Threadless cylinders• 1.6 litre accumulator• Colour touch screen• HP transducer• Proportional valve• Live view web connection• Stroke controllable21 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceUltra High Pressure Pumps – STREAMLINE PRO-I 125• All the advantages of 60hp and…• Twin topworks• Paired piston pumps• Independent proportional pressure• Internal stroke control• Intentionally out of phase• Double flow rate22 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceUltra High Pressure Accessories – ACTIVE PRO Heads• Easy Installation• Applicable to all single and multiple axis Systems• Compact design for any application• Alignment free• Tool-free & quick connection• Weep hole indicator• Orifices interchangeable and fixed• Angled abrasive inlet23 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceUltra High Pressure Accessories – PRO Fittings + Pipes• For pressures up to 6,200 bar• Durability• In stock for a quick delivery• Manufactured by KMT Waterjet24 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceAbrasive Management Systems – ABRALINE IV• Self filling for continuous use• Serves four cutting heads• Upscalable with abrasive tower• Warning buzzer and lamp• 240V single phase powered• PLC controlled25 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceAbrasive Management Systems – FEEDLINE V• Lightweight and slimline• Infinite control of abrasive flow• 0-10V or 2-20mA speed control• Shaped exit for smooth flow• Sealed and rugged construction26 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceAbrasive Management Systems – AMS IV• Perfectly matched components• Everything you need in one kit• Available with IDE, Autoline and Pro• Single, Double, Triple, Quattro heads• 15% saving on individual parts27 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceBOOSTERLINE• Approved by water authorities• 750 litres of storage• 240V powered pre-pump• Control link to Streamline pump• Relief valve for constant pressure• Small footprint28 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceExample PRO cutting 4,100 bar 6,200 bar Material = Mild Steel Thickness = 30mm SL-V 60 PRO-I 60 Power 60 hp 60 hp Pressure 4,100 bar 6,200 bar Cutting Heads 1 1 Abrasive Consumption 450 g/min 650 g/min Orifice Size 0.35 mm 0.25 mm Cutting time for one piece 26.25 min 16.37 min Cutting cost per piece 8.86 Eur 8.84 Eur29 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceOutput Standard Pro30 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceLifetimes Plus Pro Average Lifetime @ Average Lifetime @ Qty 3.500 4.137 4.137 5.400 6.000 6.200HP CYLINDER BODY 2 8,000 4,000 8,000 3,500 2,600 2,000PLUNGER, 7/8", CERAMIC 2 12,000 10,000 10,000 6,000 5,000 4,000HP SEAL ASSEMBLY 2 800 500 700 400 200 150HYDRAULIC SEAL "CARTRIDGE" 2 2,500 1,500 2,200 2,000 1,800 1,500LINER HP‐CYLINDER 2 2,500 2,000 2,000 1,500 1,200 1,000SEAL HEAD BODY 2 3,500 2,500 3,200 2,000 1,500 1,200INLET POPPET 2 2,000 1,000 1,500 1,200 900 800SEAT, SEAL HEAD 2 2,000 1,500 1,500 1,200 400 550SEAT, SEAL HEAD, POPPET SL‐IV 2 2,000 1,500 1,500 1,200 400 550HP SEAL, DUMP VALVE 1 2,000 1,500 1,500 1,000 400 35031 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceDetail Machine  Labour & Admin  Machine  Labour & Admin  14/h 15/h 16/h 15/h Plus = 54/h PRO = 63/h Electric, Abrasive and  Running  & Maintenance  Electric, Abrasive and  Running & Maintenance  Water of Pump and Head Water of Pump and Head 15/Hour 10/h 18/Hour 14/Hour 1000 pcs Takes 440 Hours 1000 pcs Takes 276 Hours Cost 23,775 Euro Cost 18,555 Euro32 of 34KMT Waterjet Systems05/2011
    • Company Technology Products 6,200 bar ServiceService• Local Support• 24 Hour Hotline• No contractors• High quality engineers• Multilanguage company• Training and re-education• Fast and accurate troubleshooting33 of 34KMT Waterjet Systems05/2011
    • KMT. Creating Value Through PrecisionContact:KMT GmbHAuf der Laukert 1161231 Bad Nauheim • GermanyPhone: +49-6032-997-0Fax: +49-6032-997-270E-Mail: info@kmt-waterjet.comInternet: www.kmt-waterjet.comKMT Waterjet SystemsAuf der Laukert 1161231 Bad Nauheim • Germany