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Early-stage Cost Estimation of Offshore Wind
Farm Projects using Monte Carlo Simulation
A presentation by Joost Arnoudt and Giel-Jan Triest

This research is done within the context of a thesis for obtaining the degree
of Master of Science, Applied Economics: Business Engineering - Operations
Management
About us
•	 Ghent University
•	 Master of Science in Business Enigeering
•	 Major: Operational Management
•	 Master thesis under supervision of prof. dr. M. Vanhoucke
and with support of L-P. Kerkhove

Joost Arnoudt

•	 Passionate about project management
•	 Clean energy believers

Giel-Jan Triest
Joost Arnoudt & Giel-Jan Triest
Overview
•	 Green energy and the role of offshore wind energy
•	 Objective
•	 Project description
•	 Preliminary results
•	 Further research

Joost Arnoudt & Giel-Jan Triest
Green energy is HOT
•	 Fossil fuel reserves are
decreasing + burning them
leads to global warming

Joost Arnoudt & Giel-Jan Triest
Green energy is HOT
•	 Fossil fuel reserves are decreasing + burning them leads to
global warming
•	 Nuclear energy: questionnable future (concerns about
radioactive waste, safety and
proliferation)

Joost Arnoudt & Giel-Jan Triest
Green energy is HOT
•	 Fossil fuel reserves are decreasing + burning them leads to
global warming
•	 Nuclear energy: questionnable
future (concerns about radioactive waste, safety and proliferation)
•	 Renewable energy: still in its
infancy BUT gradually 		
emerging

Joost Arnoudt & Giel-Jan Triest
Green energy is HOT
•	 Fossil fuel reserves are decreasing + burning them leads to
global warming
•	 Nuclear energy: questionnable
future (concerns about radioactive waste, safety and proliferation)
•	 Renewable energy: still in its
infancy BUT gradually emerging

Joost Arnoudt & Giel-Jan Triest

Flemisch Energy Agency: “Increase
in green energy of 26% between
2010 and 2011 in Belgium”
International Energy Agency:
“Building on several years of strong
deployment, worldwide growth of
renewable electricity should 		
accelerate over the medium term.”
Offshore wind energy
•	 Potential is enormous

European Environment Agency:
“Offshore wind energy is able to
meet Europe’s demand seven times
over.”

Joost Arnoudt & Giel-Jan Triest
Offshore wind energy
•	 Potential is enormous
•	 Crucial in reaching the European Climate Plan 20-20-20

Joost Arnoudt & Giel-Jan Triest
Offshore wind energy
•	 Potential is enormous
•	 Crucial in reaching the European
Climate Plan 20-20-20
•	 Offshore wind energy installations are ever increasing

Joost Arnoudt & Giel-Jan Triest
Offshore wind energy
•	 Potential is enormous
•	 Crucial in reaching the European Climate Plan 20-20-20
•	 Offshore wind energy installations are
ever increasing
•	 90% of the 5,538 MW offshore wind
energy capacity, installed globally, 	
is located in Europe

Joost Arnoudt & Giel-Jan Triest
Future prospects
•	 Enthusiasm for the development of
offshore wind farms in other countries:
Japan, Korea, USA, Canada, Taiwan
and India (GWEC)
•	 “According to the more ambitious 	
projections, a total of 80 GW offshore
wind could be installed by 2020 worldwide, with three quarters of this in 	
Europe“ (GWEC)
•	 By the end of 2012, companies from
various countries announced plans for
the development of new offshore wind
turbines (see graph) (EWEA)

Joost Arnoudt & Giel-Jan Triest
Strenghts and weaknesses

+
•	 Higher wind speeds, less turbulence
and fewer environmental constraints
than on land; large scale development
near huge demand centers is possible

•	 Relatively new technology with significant opportunities for cost reduction,
technical innovations and ‘revolutionary’ developments which may change
the face of renewables in some parts
of the world.
Joost Arnoudt & Giel-Jan Triest

•	 Deeper waters, longer distances, 	
difficult soil characteristics, wave and
weather conditions drive up the costs
of an offshore wind farm.

•	 Current cost estimation techniques
often fall short

•	 Cost estimation of offshore wind
farms is relatively unpresent in 		
academic litterature
Strenghts and weaknesses

Conclusion: good earlystage cost estimation is
really important!

Joost Arnoudt & Giel-Jan Triest
Our objective
•	 Build a cost model for the construction
and installation of offshore wind farms
using the Monte Carlo simulation
technique
•	 Offshore wind farms are far from a
well-defined project.
•	 Theoretical model, but with a realistic perspective. Herefore we focus on
practices used for the offshore wind
farms already build at the Belgian and
Dutch North Sea coast.

Why Monte Carlo simulation?

•	 Good technique for early-stage cost
estimation
•	 Generates cost range instead of 	
single-point-estimate
•	 Possibility to incorporate uncertainties arising from weather conditions, wave heights and currents
•	 Scenario analysis

Joost Arnoudt & Giel-Jan Triest
Belgian & Dutch coastline
For specific parameters, we use the characteristics of the offshore wind farm projects at the Belgian and Dutch coastline for the construction of our ‘general’ offshore wind farm project.

Joost Arnoudt & Giel-Jan Triest
The offshore wind farm project
•	 We do not include financing methods of the project, design, transportation of
material to the site, material costs… Our focus is on installation and construction.
•	 As a result, the projects falls down to 4 main steps

Scour
protection

Joost Arnoudt & Giel-Jan Triest

Foundation

Turbine
installation

Cable
installation
Scour Protection
•	 Scour is a type of erosion
•	 Scour hole can reach a depth of 1.5
times the diameter of the monopile,
endangering the stability of the construction
•	 To prevent this, 2 types of rock layers
are dumped at the sea bed
•	 Rocks are usually dumped before the
construction of the foundation to 	
prevent damage to the foundation.

Joost Arnoudt & Giel-Jan Triest
Scour Protection - Transport/Installation
•	 Transportation methods
	 - Side Stone Dumping Vessel
	- Fallpipe Vessel (see image)
•	 Fallpipe Vessel is more exact, more
resistant to current fluctuations and
usually a larger and faster vessel with
larger loading capacity

M
O
D
E
L
Joost Arnoudt & Giel-Jan Triest

•	 Amount of scour per turbine
calculated with a model used in
practice
•	 Use of fall pipe vessel
•	 Simplification: cost per ton rock
transported from Norway and
dropped at turbine
Foundation
Monopile

Joost Arnoudt & Giel-Jan Triest

Tripod

Jacket

Gravity
Foundation - Monopile
•	 Giant steel pipe (diameter: 4-6 		
meter)
•	 Simple design and production
•	 Easy transport
•	 Well-known installation technique in
construction industry
•	 On top of the monopile foundation,
a transition piece is attached with a
ladder, deck and pipes to protect the
electricity cables from waves.

Joost Arnoudt & Giel-Jan Triest
Foundation - Transport/Installation
•	 Transportation methods
	- Jack-up vessel
	 - Tug boat
•	 Monopile is positioned with a crane
and hammered into the soil using a
hydraulic hammer
•	 Transition piece is installed on top of
the monopile

Joost Arnoudt & Giel-Jan Triest

M
O
D
E
L

•	
•	
•	
•	

Monopile foundation
Use of jack-up vessel
Simulate wave heights
Triangular distributed installation times with input from
managers
Turbine installation
•	 Main components: tower, blades and
rotor
•	 Transport and installation with jack-up
vessel
•	 Small turbines can be transported in
assembled state, however, in most of
the cases the turbine is transported in
pieces since turbines are getting larger

Joost Arnoudt & Giel-Jan Triest

M
O
D
E
L

•	 Use of jack-up vessel
•	 Triangular distributed installation times with input from
managers
•	 Simulate wave heights and
wind speeds
•	 Current force is of no importance
Cable installation
Inner-array cable
•	 Laying the cable with a (relatively small)
side stone dumping vessel
•	 Burying the cable with a trencher vessel
Export cable
•	 Laying the cable is done by a (bigger)
side stone dumping vessel
•	 Burying the cable with a trencher vessel

Joost Arnoudt & Giel-Jan Triest

M
O
D
E
L

•	 Calculate inner-array cable
length based on formula Kaiser & Snyder
•	 Installation rates based on
emperical findings of Kaiser
& Snyder
•	 Simulate wave heights and
current force
Preliminary results simulation
Simulate full model for
•	 50 windturbines of 4 MW
•	 average distance to shore of 45km
•	 100,000 runs
Results:
•	 mean: 		
•	 median: 	
•	 std. dev.: 	
•	 skewness: 	
•	 min: 		
•	 max: 		

Joost Arnoudt & Giel-Jan Triest

€ 83,975,532
€ 83,214,400
€ 3,297,755
1.136
€ 76,279,700
€ 100,121,000
Preliminary results simulation
Simulate same model for
•	 50 windturbines of 4 MW
•	 average distance to shore of 45km
•	 100,000 runs
BUT excluding wind and wave influence
Results:
•	 mean: 		
•	 median: 	
•	 std. dev.: 	
•	 skewness: 	
•	 min: 		
•	 max: 		

Joost Arnoudt & Giel-Jan Triest

€ 73,639,139
€ 72,799,200
€ 3,231,283
1.233
€ 66,913,100
€ 88,974,200
Preliminary results simulation
Simulate full model
Results:
•	 mean: 		
•	 median: 		
•	 std. dev.: 	
•	 skewness: 	
•	 min: 		

€ 83,975,532
€ 83,214,400
€ 3,297,755
1.136
€ 76,279,700

•	 max: 		

€ 100,121,000

Simulate same model
BUT excluding wind and wave influence
Results:
•	 mean: 		
•	 median: 		
•	 std. dev.: 	
•	 skewness: 	
•	 min: 		
•	 max: 		
Joost Arnoudt & Giel-Jan Triest

€ 73,639,139
€ 72,799,200
€ 3,231,283
1.233
€ 66,913,100
€ 88,974,200
Preliminary results simulation

Joost Arnoudt & Giel-Jan Triest
Further Research
By simulating the total installation cost of an offshore wind farm, valuable insights can
be obtained. However, the finish line is not yet reached:
Improve the model
•	 include influence of sea current
•	 use more management input to improve cost rates of activities in order to better
reflect reality
•	 include the installation of an offshore transformation station
•	 include vessel and machine availability
•	 gradually increase the complexity of the model: water depth, tower diameter,
turbine weight...
•	 enhance the weather sensitivity: time-dependent
Further interpret results
•	 investigate the role and influence of several parameters: number of turbines, size
turbines, distance to shore...
Joost Arnoudt & Giel-Jan Triest
Thank you for your attention

Any questions?

Joost Arnoudt & Giel-Jan Triest

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Presentation EVM Europe 2013

  • 1. Early-stage Cost Estimation of Offshore Wind Farm Projects using Monte Carlo Simulation A presentation by Joost Arnoudt and Giel-Jan Triest This research is done within the context of a thesis for obtaining the degree of Master of Science, Applied Economics: Business Engineering - Operations Management
  • 2. About us • Ghent University • Master of Science in Business Enigeering • Major: Operational Management • Master thesis under supervision of prof. dr. M. Vanhoucke and with support of L-P. Kerkhove Joost Arnoudt • Passionate about project management • Clean energy believers Giel-Jan Triest Joost Arnoudt & Giel-Jan Triest
  • 3. Overview • Green energy and the role of offshore wind energy • Objective • Project description • Preliminary results • Further research Joost Arnoudt & Giel-Jan Triest
  • 4. Green energy is HOT • Fossil fuel reserves are decreasing + burning them leads to global warming Joost Arnoudt & Giel-Jan Triest
  • 5. Green energy is HOT • Fossil fuel reserves are decreasing + burning them leads to global warming • Nuclear energy: questionnable future (concerns about radioactive waste, safety and proliferation) Joost Arnoudt & Giel-Jan Triest
  • 6. Green energy is HOT • Fossil fuel reserves are decreasing + burning them leads to global warming • Nuclear energy: questionnable future (concerns about radioactive waste, safety and proliferation) • Renewable energy: still in its infancy BUT gradually emerging Joost Arnoudt & Giel-Jan Triest
  • 7. Green energy is HOT • Fossil fuel reserves are decreasing + burning them leads to global warming • Nuclear energy: questionnable future (concerns about radioactive waste, safety and proliferation) • Renewable energy: still in its infancy BUT gradually emerging Joost Arnoudt & Giel-Jan Triest Flemisch Energy Agency: “Increase in green energy of 26% between 2010 and 2011 in Belgium” International Energy Agency: “Building on several years of strong deployment, worldwide growth of renewable electricity should accelerate over the medium term.”
  • 8. Offshore wind energy • Potential is enormous European Environment Agency: “Offshore wind energy is able to meet Europe’s demand seven times over.” Joost Arnoudt & Giel-Jan Triest
  • 9. Offshore wind energy • Potential is enormous • Crucial in reaching the European Climate Plan 20-20-20 Joost Arnoudt & Giel-Jan Triest
  • 10. Offshore wind energy • Potential is enormous • Crucial in reaching the European Climate Plan 20-20-20 • Offshore wind energy installations are ever increasing Joost Arnoudt & Giel-Jan Triest
  • 11. Offshore wind energy • Potential is enormous • Crucial in reaching the European Climate Plan 20-20-20 • Offshore wind energy installations are ever increasing • 90% of the 5,538 MW offshore wind energy capacity, installed globally, is located in Europe Joost Arnoudt & Giel-Jan Triest
  • 12. Future prospects • Enthusiasm for the development of offshore wind farms in other countries: Japan, Korea, USA, Canada, Taiwan and India (GWEC) • “According to the more ambitious projections, a total of 80 GW offshore wind could be installed by 2020 worldwide, with three quarters of this in Europe“ (GWEC) • By the end of 2012, companies from various countries announced plans for the development of new offshore wind turbines (see graph) (EWEA) Joost Arnoudt & Giel-Jan Triest
  • 13. Strenghts and weaknesses + • Higher wind speeds, less turbulence and fewer environmental constraints than on land; large scale development near huge demand centers is possible • Relatively new technology with significant opportunities for cost reduction, technical innovations and ‘revolutionary’ developments which may change the face of renewables in some parts of the world. Joost Arnoudt & Giel-Jan Triest • Deeper waters, longer distances, difficult soil characteristics, wave and weather conditions drive up the costs of an offshore wind farm. • Current cost estimation techniques often fall short • Cost estimation of offshore wind farms is relatively unpresent in academic litterature
  • 14. Strenghts and weaknesses Conclusion: good earlystage cost estimation is really important! Joost Arnoudt & Giel-Jan Triest
  • 15. Our objective • Build a cost model for the construction and installation of offshore wind farms using the Monte Carlo simulation technique • Offshore wind farms are far from a well-defined project. • Theoretical model, but with a realistic perspective. Herefore we focus on practices used for the offshore wind farms already build at the Belgian and Dutch North Sea coast. Why Monte Carlo simulation? • Good technique for early-stage cost estimation • Generates cost range instead of single-point-estimate • Possibility to incorporate uncertainties arising from weather conditions, wave heights and currents • Scenario analysis Joost Arnoudt & Giel-Jan Triest
  • 16. Belgian & Dutch coastline For specific parameters, we use the characteristics of the offshore wind farm projects at the Belgian and Dutch coastline for the construction of our ‘general’ offshore wind farm project. Joost Arnoudt & Giel-Jan Triest
  • 17. The offshore wind farm project • We do not include financing methods of the project, design, transportation of material to the site, material costs… Our focus is on installation and construction. • As a result, the projects falls down to 4 main steps Scour protection Joost Arnoudt & Giel-Jan Triest Foundation Turbine installation Cable installation
  • 18. Scour Protection • Scour is a type of erosion • Scour hole can reach a depth of 1.5 times the diameter of the monopile, endangering the stability of the construction • To prevent this, 2 types of rock layers are dumped at the sea bed • Rocks are usually dumped before the construction of the foundation to prevent damage to the foundation. Joost Arnoudt & Giel-Jan Triest
  • 19. Scour Protection - Transport/Installation • Transportation methods - Side Stone Dumping Vessel - Fallpipe Vessel (see image) • Fallpipe Vessel is more exact, more resistant to current fluctuations and usually a larger and faster vessel with larger loading capacity M O D E L Joost Arnoudt & Giel-Jan Triest • Amount of scour per turbine calculated with a model used in practice • Use of fall pipe vessel • Simplification: cost per ton rock transported from Norway and dropped at turbine
  • 20. Foundation Monopile Joost Arnoudt & Giel-Jan Triest Tripod Jacket Gravity
  • 21. Foundation - Monopile • Giant steel pipe (diameter: 4-6 meter) • Simple design and production • Easy transport • Well-known installation technique in construction industry • On top of the monopile foundation, a transition piece is attached with a ladder, deck and pipes to protect the electricity cables from waves. Joost Arnoudt & Giel-Jan Triest
  • 22. Foundation - Transport/Installation • Transportation methods - Jack-up vessel - Tug boat • Monopile is positioned with a crane and hammered into the soil using a hydraulic hammer • Transition piece is installed on top of the monopile Joost Arnoudt & Giel-Jan Triest M O D E L • • • • Monopile foundation Use of jack-up vessel Simulate wave heights Triangular distributed installation times with input from managers
  • 23. Turbine installation • Main components: tower, blades and rotor • Transport and installation with jack-up vessel • Small turbines can be transported in assembled state, however, in most of the cases the turbine is transported in pieces since turbines are getting larger Joost Arnoudt & Giel-Jan Triest M O D E L • Use of jack-up vessel • Triangular distributed installation times with input from managers • Simulate wave heights and wind speeds • Current force is of no importance
  • 24. Cable installation Inner-array cable • Laying the cable with a (relatively small) side stone dumping vessel • Burying the cable with a trencher vessel Export cable • Laying the cable is done by a (bigger) side stone dumping vessel • Burying the cable with a trencher vessel Joost Arnoudt & Giel-Jan Triest M O D E L • Calculate inner-array cable length based on formula Kaiser & Snyder • Installation rates based on emperical findings of Kaiser & Snyder • Simulate wave heights and current force
  • 25. Preliminary results simulation Simulate full model for • 50 windturbines of 4 MW • average distance to shore of 45km • 100,000 runs Results: • mean: • median: • std. dev.: • skewness: • min: • max: Joost Arnoudt & Giel-Jan Triest € 83,975,532 € 83,214,400 € 3,297,755 1.136 € 76,279,700 € 100,121,000
  • 26. Preliminary results simulation Simulate same model for • 50 windturbines of 4 MW • average distance to shore of 45km • 100,000 runs BUT excluding wind and wave influence Results: • mean: • median: • std. dev.: • skewness: • min: • max: Joost Arnoudt & Giel-Jan Triest € 73,639,139 € 72,799,200 € 3,231,283 1.233 € 66,913,100 € 88,974,200
  • 27. Preliminary results simulation Simulate full model Results: • mean: • median: • std. dev.: • skewness: • min: € 83,975,532 € 83,214,400 € 3,297,755 1.136 € 76,279,700 • max: € 100,121,000 Simulate same model BUT excluding wind and wave influence Results: • mean: • median: • std. dev.: • skewness: • min: • max: Joost Arnoudt & Giel-Jan Triest € 73,639,139 € 72,799,200 € 3,231,283 1.233 € 66,913,100 € 88,974,200
  • 28. Preliminary results simulation Joost Arnoudt & Giel-Jan Triest
  • 29. Further Research By simulating the total installation cost of an offshore wind farm, valuable insights can be obtained. However, the finish line is not yet reached: Improve the model • include influence of sea current • use more management input to improve cost rates of activities in order to better reflect reality • include the installation of an offshore transformation station • include vessel and machine availability • gradually increase the complexity of the model: water depth, tower diameter, turbine weight... • enhance the weather sensitivity: time-dependent Further interpret results • investigate the role and influence of several parameters: number of turbines, size turbines, distance to shore... Joost Arnoudt & Giel-Jan Triest
  • 30. Thank you for your attention Any questions? Joost Arnoudt & Giel-Jan Triest