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Biomass Briquetting Machine

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JAY KHODIYAR MACHINE TOOLS is the best leading manufacturer & supplier of Biomass Briquetting Plant in Rajkot, Gujarat. Our firm is recognized and ongoing their business in 1994 from small foundation. …

JAY KHODIYAR MACHINE TOOLS is the best leading manufacturer & supplier of Biomass Briquetting Plant in Rajkot, Gujarat. Our firm is recognized and ongoing their business in 1994 from small foundation. We provide best solution to the clients for efficient fuel requirements and also assemble Biomass Briquettes with extreme precision at our Biomass Briquetting Plant.

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  • 1. Presentation on Jay Khodiyar Machine Tools Jay Khodiyar Machine Tools -Ms. Neha Raithatha -Marketing Manager (International Business)
  • 2. Index Need for converting waste Potential of briquetting industry JK Company Profile
  • 3. Need for Converting Waste to Energy MODERNIZATION OF BIOMASS ENERGY IN ASIA improvement of technologies in traditional biomass applications such as for cooking and rural industries process development for conversion of raw biomass to superior fuels (such as liquid fuels, gas and briquettes), and penetration of biomass based electricity generation technologies. These developments have opened new avenues for biomass energy in several Asian nations, besides India.
  • 4. Potential of briquetting industry • The potential of briquetting industry can be seen in two ways – First is in terms of alternative fuel i.e. Cooking , Steam generation, Melting metal, Space Heating, Gasification and Other applications – Second is in terms of employment generation Comparative chart of coal with the biomass briquettes Fuel Coal Biomass Briquettes from •Saw Dust •Ground Shell •Rice Husk •Saw dust + Cotton Sticks Calorific Value (kCal/Kg) Ash Content (%) 3800-5300 20-40 4600 4750 3700 4300 0.7 2.0 18.0 8.0
  • 5. ADVANTAGES OF BIOMASS BRIQUETTES OVER FIREWOOD • Use of biomass briquette has been very successful in replacing fire wood in thermal application due to the following commercial considerations : – Restricted availability of fire wood – Higher flame temperature – Its regular size allows firing the briquettes in small capacity boilers
  • 6. AN ISO 9001:2008 COMPANY By integrated Quality Certification Pvt. Ltd.
  • 7. WHY BRIQUETTES… Renewable energy fuel Briquettes are cheaper than coal Lower ash content (1 to 3 %) compare to coal (20 to 25%) There is no fly ash when burning briquettes. Briquettes contains low moisture (2 to 3%) compare to coal (8 to 10%) Have high burning efficiency. Using briquettes will beneficial for the industries as they will get carbon credit. Briquettes are usually produced near the consumption centers and supplies do not depend on erratic transport from long distances. Higher Demand in the market due to high rise in fossil fuels price.
  • 8. PROCESS OF BRIQUETTING Raw Material Crusher Dryer Biomass Briquette Machine Cooling Finished Product
  • 9. RANGES OF THE BRIQUETTING MODEL SUPER 60 SUPREME 70 CRUSHER JUMBO 9075 DRYER
  • 10. COMPLETE BRIQUETTING LINE FOR THE USE OF JUMBO 9075 MACHINE, THE REQUIRED STANDARD OF THE RAW MATERIAL SHOULD BE AS FOLLOWS:RAW MATERIAL SIZE –UPTO 25 MM MOISTURE CONTENT – 8-12% PROCESS WILL BE AS FOLLOWS:RAW MATERIAL WITH MORE THAN 12% MOISTURE & MORE THAN 25 MM SIZE BRIQUETTING MACHINE FINAL PRODUCT / BRIQUETTES CRUSHER MACHINE RAW MATERIAL HAVING LESS THAN 12% MOISTURE & LESS THAN 25 MM SIZE RAW MATERIAL HAVING MORE THAN 12% MOISTURE & LESS THAN 25 MM SIZE DRYER
  • 11. BIO-COAL FORMATION CHART 1-INPUT PROCESS RAW MATERIAL (AGRO/FORESTRY WASTE) SCREW CONVEYOR HOPPER KUPPY / WARAM 2-FORMATION OF BRIQUETTES BRIQUETTE FORMATION BY RAM FEEDER BOX DIE 3-OUTPUT PROCESS OUTLET OF DIE BRIQUETTING LINE BRIQUETTES COOLING LOADING OR STORAGE
  • 12. PROCESS CHART OF DRYER HIGH MOISTURE CONTENT RAW MATERIAL FROM SCREW CONVEYOR MIXTURE OF HOT AIR & HIGH MOISTURE CONTENT RAW MATERIAL HOT AIR GENERATOR DAMPER 1 CYCLONE 3 CENTRIFUGAL FAN 2 DRYER COLUMN EXHAUST AIR TO THE ATMOSPHERE AIR LOCK NOTE: - 1-3 DRYING PROCESS REDUCED MOISTURE LEVEL IN THE RAW MATERIAL SUPPLY TO THE MACHINE
  • 13. CRUSHER PROCESS RAW MATERIAL WITH MAXIMUM DIA UPTO 60MM AND LENGTH UPTO 2000MM MOISTURE 50% MANUAL FEEDING INTO LOADING HOPPER CHIPPING THE MATERIAL THROUGH BALANCED ROTOR BLADES CRUSHED MATERIAL WITH THE SIZE OF 15MM TO 20MM ROTOR AND ALLOY STEEL CHIPPING BLADES DRIVE THROUGH V BELT
  • 14. Production Cost JUMBO 9075 Jumbo -9075 briquetting plant having the production capacity of 1200-1800 kg/hr Following calculation is for 1 hour (Plant Operation for 1 shift – 10 hours) No Particular Per Hour Rs. 1 Electricity 35-40 unit 175 to 250 2 Labor charges ( 4 unskilled labors to feed the material) 4 80 to 100 3 Operator charges 1 30 to 40 4 Machine maintenance 70 to 85 5 Miscellaneous 55 to 65 TOTAL Note : The life of parts is depends on the Raw Material we are going to use. 410 to 540
  • 15. Production Cost SUPER 60 AND SUPREME 70 Following calculation is for 1 hour (Plant Operation for 1 shift – 10 hours) No Particular Per Hour Rs. 1 Electricity 30-35 unit 180 to 210 2 Labor charges ( 4 unskilled labors to feed the material) 4 Labor 80 to 100 3 Operator charges 1 Operator 30 to 40 4 Machine maintenance *** 70 to 85 5 Miscellaneous *** 55 to 65 TOTAL Note : The life of parts is depends on the Raw Material we are going to use. 415 to 500
  • 16. LIST OF OUR VALUABLE CLIENTS • International Clients – – – – – – – – – U.S.A. U.K. Africa Europe Malaysia Vietnam Netherlands Indonesia Pakistan and others • Domestic Clients – We Jay Khodiyar Machine Tools are the pioneers in the Bio-Mass Briquetting Machine and we have covered all the states in India, holding the strong presence here.
  • 17. B A S I C T E C H A N I C A L D E T A I L S Sr. No. Query Solution 1 Pressure exerted during a single stroke  46.5 -957.5 MPa (300-1600 ton.) 2 Machine is start & stop for 3-times initially  To start up the stroke of the machine 3 Sensor Indicator/Temp. Indicator    Die Temperature: 160 °C Housing Temperature: 50-60 °C Oil Temperature: 50-60 °C 4 Lubricating Oil/ Industrial Gear Oil Grade  220 AF 5 Ignition Temperature Of Briquettes   Temp. Range is 400-500 °C Depends on Raw Material 6 Density of Briquettes  1200 kg/m3 7 Density of Bulk Biomass  800 kg/m3 8 Density of Loose Biomass  60-180 kg/m3 9 Specification of Crusher/Cutter Machine    Moisture – 50% Diameter – 50 mm Length – 2000 mm 10 Specification of Dryer   Moisture Removal Capacity - 35-40% Temperature Required – 400-600 °C (If Moisture content is 40-60%) 11 Oil Required in the oil tank for Briquetting Machine Speed of Flywheel of Briquetting Machine  140-150 liters  200-250 RPM 12
  • 18. WHY JAY KHODIYAR MACHINE TOOLS •Pioneer manufacturer of Briquetting Plant •Core Product Competency •Satisfied Customers throughout the world •Wide range of management experience almost 20 years •No addition of any binder / chemicals is required so it is 100 % natural. •Strong R&D Team with technocrats •Organization's principle - Quality Comes First •The Quality supplied meets the International Standards (e.g. EU Standards) •Objective of Company : “Always meet customer demands” AN ISO 9001:2008 COMPANY By integrated Quality Certification Pvt. Ltd.
  • 19. Samrat Industrial Area , No.2 Near Atul Gas Agency, Opp. Kaneriya Oil Industries, Rajkot - 360 004 , Gujarat INDIA Ph : +91-281-2388115, 2367512, 2367594 Mob: +91 97277 86699 Fax : +91-281-2373344 Mob : +91-98253 85661 Email Add :export@jaykhodiyargroup.com Web Add : www.jaykhodiyargroup.com Yahoo chat id : jaykhodiyar Skype id : jaykhodiyar
  • 20. THANK YOU FOR YOUR TIME