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Summer Internship Project


      “Alliances and Technology Transfer in the Auto Component
                             Industry”

Submitted in partial fulfillment of MBA-3C program
                            2010-12




                                  Submitted by
                           Name: Javed khan
                   Roll Number: A1808710031


Company Guide                                    Faculty
Mr.Mandar Virginkar                              Prof .Alka Maurya
General Manager (Corporate Strategy)
Caparo India Ltd. Gurgaon




                AIBS, AMITY UNIVERSITY
                                  NOIDA


                                                                     1
ACKNOWLEDGEMENT



I express my sincere gratitude to my industry guide Mr. Mandar Virginkar General Manager ( Corpo-
rate Strategy) Caparo Engineering India Pvt Ltd., for his able guidance, continuous support and coop-
eration throughout my project, without which the present work would not have been possible.

My faculty guide Prof.Alka Maurya has been constantly guiding and supporting me by providing the
right direction, focus and understanding of the project and for continuosly encouraging me to take up
this topic.

Last but not least let me also thank the entire team of Caparo India Pvt Ltd., Mr. Rattan Yadav,
Mr.Rakesh Yadav and others in the allocation team for projects for providing me with this opportunity
to work on a project which is of paramount importance to the company.




Javed Khan




                                                                                                   2
CERTIFICATE OF ORIGIN



This is to certify that Ms./Mr.___________________, a student of Post Graduate Degree in
_____________________, Amity International Business School, Noida has worked in the
____________________,          under      the     able      guidance       and      supervision     of
Mr./Ms._________________________,                    designation______________,                   Com-
pany___________________________.

The period for which he/ she was on training was for ______weeks, starting from ___________to
_____________. This Summer Internship report has the requisite standard for the partial fulfillment the
Post Graduate Degree in International Business. To the best of our knowledge no part of this report has
been reproduced from any other report and the contents are based on original research.




Prof. Alka Maurya                                                                Javed Khan




                                                                                                     3
INDEX

S.no.

1)      Executive summary…………………………………………………………7




2)      Company profile…………………………………………………...10




3)      Introduction to project…………………………………………………….22




4)      Case study…………………………………………………………..15




5)      Research methodology…………………………………………………….23




6)      Data analysis and findings………………………………………………...24




7)      Bibliography…………………………………………………..48




8)      Synopsis …………………………………………………………………...49




9)      Conclusions……………………………………………………………………51




                                                            4
CHAPTER-1
Executive Summary




                    5
Executive Summary
Caparo, founded in 1968 by Indian born British Industrialist, Lord Paul of Marylebone, is a fast
growing UK based group with a 1billion Euro turnover. With business interests predominantly
in the manufacture of steel, automotive and general engineering products, the group has a
grown as a global entity. Caparo group is now a collection of over 40 companies operating
from over 60 sites worldwide.

Caparo India, the Indian business arm of Caparo Group, began its operations in 1994, as a
joint venture with India’s largest car manufacturer— Maruti Udyog. Today, through its two
strategic business entities, Caparo Engineering India Pvt. Ltd. and Caparo Maruti Ltd, the
group offers end-to-end solutions in designing, developing and manufacturing automotive
systems, assemblies, advanced composites, modules and components to Indian Automotive
OEMs and Engineering Industry.

The Indian auto component industry had setup very large capacities to cater to the large
growth in automotive volumes in 2007.However due to the global recession and the impend-
ing consumption crunch of 2008 ,the largely invested capacities lay completely underutilised
impacting both the company rating as well as cashflows with the bearing of the large fixed
cost investment (assets) which could not be churned.Caparo is still facing the impact of these
investments and has taken several measures and has come up with a strategy to maintain
and strengthen its position in the global auto component market.

Caparo typically operates at the lowest end of the value chain in the automotive component
industry and the main line of business is custom made products built to print. The manage-
ment at Caparo has been bothered about the low gross margins of these virtually commodi-
tised products which typically affect its cash to cash cycle and the working capital require-
ments as well.

The company has the necessary strength to move to the value added segments typically
proprietary products like chassis and suspension products which have a much higher gross
margin and very large market demand and a huge demand supply gap.

Caparo has come up with a multipronged strategy and one of the key levers is to enter the
value added segment of chassis and suspension products which typically have gross margins
in excess of 35% against gross margins of 10%-15% in general auto components with con-
tinuous demand from the automotive industry.

 The current market size for chassis and suspension capacity vehicles is 3500 crores.driven
the automotive values this segment is likely to double to atleast INR 7000 Crores by the year
2014 driven by demand for the automotive industry.

If Caparo is targets a market share of close to about 30% of this market by leavraging its
presence and current business relations with almost all automotive OEM’s to drive demand, it
would have business volumes at about 2100 Crores which is likely to double their turnover.

Besides this Caparo has large unutilized landbanks in almost all automotive hubs viz. Chen-
nai,Halol,Pune etc and necessary backward integration in terms of Stampings, Tubes, Fas-
teners, Aluminium die casting and the necessary infrastructures in some hubs and the build-

                                                                                                6
ing of the rest of the infrastructure would require very little investment. Calculated investment
are to the tune of 36 lakhs in Chennai without any working capital to 8 crores in Pune. The
ROE for the Chennai hub exceeds 150% and Bawal and pune to the tune of 35%-36% which
cross the required hurdles for automotive and manufacturing facilities. after expense calcula-
tions PBT level are the tune of 27% and above.The key competitors in the segment are
Magna Cosma, JBM, SKH, Futawa, Eurozone, Magnetti Marelly etc.Caparo is seeking Joint
Venture so as to build complete module which could act on plug and play in an automotive.
Caparo is in discussion with Benteler and Magnetti Marelly and currently the discussions are
under MOU stage.




                                                                                                    7
CHAPTER-2
COMPANY PROFILE




                  8
THE CAPARO GROUP: COMPANY OVERVIEW
Caparo is a global company with local understanding, founded in1968 by Lord Paul of
Marylebone which is managed and wholly owned by the Paul family. It is one of the largest
100% single family owned business in the UK.

Caparo is a private, diversified, UK based group, specialising principally in the manufac-
ture and supply of steel, engineered and automotive products for industry although the
group’s wider activities encompass materials testing services, hotels and private equity
investment. Caparo has its plants in following countries: - North America, UK, Poland,
Mexico, Spain, India, China and Dubai



 Group Turnover - € 1 billion

 Net Assets – over € 180 million

 Employees- 9,000

 Number of sites worldwide-77




                                                                                             9
CAPARO INDIA
Caparo India was first established in 1994 as a joint venture with Maruti Suzuki.At present;
Caparo owns or has interests in 5 entities in India – Caparo Maruti, Caparo Engineering
Private Ltd., Caparo India Private Ltd., Caparo Financial Solutions Ltd. and Caparo En-
ergy. Many of the Caparo sites in India are a result of greenfield projects and contain
state-of-the-art equipment. The businesses have extensive experience and a large cus-
tomer portfolio in the automotive, construction, general engineering, aerospace, railways,
oil and gas, financial, energy, and many other industries.

Caparo India currently employs 5000 direct and indirect employees
across 25 world-class functional and upcoming facilities. Caparo India currently operates
on 16 sites in India & is expected to complete construction of another 15 plants within next
two years.




                   CAPARO INDIA: COMPANY STRUCTURE




                                                                                          10
CAPARO INDIA OFFERINGS



                                                  Under body
                          Fasteners
                                                  parts


                                                                  Skin panels
 Steel tech-
 nologies


                                                                         Modules
Toolings



                                          CAPARO INDIA               Suspension
Steel for-                                                           & safety
gings


                                                               Tailerwelded
             AL die casting                                    blanks


                                                    Chassis
                              Tubes & tubu-
                                                    members
                              lar products




                                                                                   11
CHAPTER-3
INTRODUCTION




               12
OBJECTIVE

 To prospect for joint venture partners for value added products (chassis &
  suspension) in the automotive space for passenger cars in order to in-
  crease Caparo’s contribution levels and margins


 Build on Caparo’s brand equity through a tie-up with a global tier 1


 Manage Caparo’s Key Accounts’ demand patterns for similar or value
  added products requiring a shared or similar setup.


 Leverage Caparo’s Industrial Land Banks as equity in the venture




                                                                           13
CHAPTER 4
CASE STUDY




             14
THE AUTOMOTIVE INDUSTRY IN INDIA

The Automotive industry in India is one of the largest in the world and one of the fastest
growing globally. India manufactures over 17.5 million vehicles (including 2 wheeled and 4
wheeled) and exports about 2.33 million every year. It is the world's second largest manufac-
turer of motorcycles, with annual sales exceeding 8.5 million in 2009. India's passenger car
and commercial vehicle manufacturing industry is the seventh largest in the world, with an
annual production of more than 3.7 million units in 2010. According to recent reports, India is
set to overtake Brazil to become the sixth largest passenger vehicle producer in the world,
growing 16-18 per cent to sell around three million units in the course of 2011-12. In 2009,
India emerged as Asia's fourth largest exporter of passenger cars, behind Japan, South
Korea, and Thailand.

As of 2010, India is home to 40 million passenger vehicles and more than 3.7 million automo-
tive vehicles were produced in India in 2010 (an increase of 33.9%), making the country the
second fastest growing automobile market in the world. According to the Society of Indian
Automobile Manufacturers, annual car sales are projected to increase up to 5 million vehicles
by 2015 and more than 9 million by 2020. By 2050, the country is expected to top the world in
car volumes with approximately 611 million vehicles on the nation's roads.




                     VEHICLE PRODUCTION IN INDIA



  Type of Vehicle       2005-2006       2006-2007      2007-2008   2008-2009       2009-2010


Passenger vehicles    1,2 09,876      1,309,300      1,545,223     1,777,583   1,8 38,697


Commercial vehicles 353,703           391,083        519,982       549,006     417 ,126


Three wheelers        374,445         434,423        556,126       500,660     501,030


Two wheelers          6,529,829       7,608,697      8,466,666     8,026,681   8,418,626



Total                 8,467,853       9,743,503      11,087,997    10,853,930 11,175,479



                                                                                               15
Source :SIAM




MARKET SCENARIO
Passenger Vehicles Segment
This segment is majorly constituted by two types of vehicles which are the cars and the
SUV’s. Cars hold a major section with 78% of the market. SUV’s are counted under the
premium vehicles in the industry, thus they hold a lower share in the market. The domestic PV
market has grown by 15% over the last decade. The market leaders in this segment
are Maruti Suzuki who has been in the same state since decades. Being one of the first
entrants in the sector the company has enjoyed phases of monopolistic market in India.
Although not much has changed in the market scenario, Maruti still holds the maximum share
of 46% in the PV segment. They are followed by Tata motors at 15% share and Hyundai
Motors at 14% share. Tata Motors has recently launched the new Rs 1 lakh car and has
opened a new avenue in the market for the small cars manufacturing. Hyundai Motors India
on the other hand has established India as its manufacturing hub. Other share holders such
as Toyota aim at capturing 10% of the market by the year 2010; Honda and Ford are the
leading players in the Indian premium cars segment. Most of the leading manufacturers in the
world have their presence in India as Joint ventures or subsidiaries. India is slowly emerging

                                                                                           16
as a global hub for small car manufacturing industries. This is evident from the export statis-
tics of the market. Hyundai Motors India are the leaders of the export market with 66% of the
market share. Major section of the production of Hyundai Motors is exported to South Amer-
ica, Africa and Europe. The company uses India as a manufacturing and export hub of com-
pact cars around the world. Maruti Suzuki follows Hyundai with 24% of market share. Major
section of the exports of Maruti goes to Latin America and the Middle East.



SUPPLY CHAIN OF THE AUTOMOTIVE INDUSTRY IN INDIA




     VEHICLE PRODUCTION IN INDIA – SEGMENT WISE

                                                                                              17
MARKET SHARE




Fig.2                  Source: ACMA




                                 18
AUTO COMPONENT INDUSTRY: Turnover




Fig.3                               Source: ACMA




                                               19
AUTO COMPONENT INDUSTRY: PRODUCT RANGE




Fig.4                            Source:ACMA




                                               20
VISION 2020: DOMESTIC AUTO COMPONENT
               DEMAND




Fig.5                           Source: ACMA




                                               21
FINDINGS AND ANALYSIS
1. The Automotive Industry is growing at a tremendous pace and volumes in passenger car
   vehicles are likely to double in the next 5 years. To complement this productivity and capacity
   addition as well as technology will play a major role in the productivity of the supply chain

2. The Chassis and Suspension Production in India is currently being driven via the assembly
   route which would not have a significant impact on production .In order to increase the rate of
   production and to meet the likely forecast of product constitution share of increasing from
   10% to 13% modules will have to be introduced.

3. The automotive OEMs have already started suggesting this possibility and working with
   Tier1’s for this purpose.

4. From the graph (fig.1) we can see that the prodution of passenger cars is accelerating and
   growing at a rapid pace which is demand driven. 2,200 million in 2009 will be around 5100
   million in 2015 and 87,00 million in 2020.

5.Also we can see that the volumes of passenger vehicles is virtually going to double as
   according to the forecast Ref Fig 1.from 2200 Thousand to 5100 thousand which is more
   than double the current production levels.

6. Most Passenger Car vehicles have been launching new platforms to spur this growth. In
   order to be able to produce as many cars ,there has to be constant support from the supply
   chain.




                                                                                                22
METHODOLOGY
Initially,we did a SWOT analysis of Caparo ‘s businesses and also came to terms with their
Strategic intent to enter the value added segment .The decision whether caparo should get
into a particular product line (eg. chassis & suspension) is influenced by the demand from
original equipments manufacturers (OEMs) & we decided to estimate & understand market
indicators by estimating demand in a few group of value added segments.

Products chosen were:

1. Chassis & Suspension Modules/Systems for Passenger Car Vehicles
2. Exhaust Systems for Passenger Vehicles
3. Axle Assembly for Heavy Commercial Vehicles

These Systems/Assemblies could be directly produced by technology acquisition as well as
design in collaboration/Joint Venture with Global OEMs.

Chassis and Suspension Modules for Passenger Vehicles seemed to qualify as an immediate
possibility due to demand from one of India’s largest passenger car vehicles.

This product line was studied initially by making estimates of various market indicators as
outlined below:

Initial Estimates were made grossly by speaking to a few industry contacts and later this was
further refined in the following manner:

1. Market Size:
  Estimation of Demand from all OEMs (Passenger Car Vehicles)
  Estimation of Supply from various existing players

2. Current Demand-Supply Gap

3. Growth Rate of the segment based on growth rate of industry as well as demand drive for
  modules as enablers for increasing productivity

4. Future Demand Supply Gap based on the growth rate and existing and planned supply
  capacities Year over Year for the next five years.

5. Market Trends influencing consumption

6. Actual Business Estimation & Confirmation by speaking to various OEMs and Players

                                                                                              23
We studied the profile of some of the players in the segment. The largest player is JBM, which
is primarily supplier to Maruti, Ford & likewise.JBM has manufacturing plants in Chennai,
Pune, Gurgaon, Halol.They produce components like Axels (rear/front), trading arm. Torsion
beam etc. By technological assistance through Futawa &Eurozone. Similarly suspension
system are also supplied by SM rolling, Panse auto, SKH & likewise. All of these have either
technological collaboration or use OEM produced design, but with the two fold growth of the
automotive industry in the next 5 yrs, most automotive manufacturers have estimated that in
order to meet this demand they would require modular systems & which would increase
productivity both for OEMs segments as well the aftermarket where these modules could be
used for plug-play basis without any external interaction.

The current market size of the automotive industry passenger cars production is growing at
the fastest rate as shown in the graph.
Suspension and chassis market today is about 2300 crore as estimated based on as the price
of the entire system, & is likely to grow 7000 crores by 2015.The likely share of chassis and
suspension production is going to increase because of usage of modules is going to increase
from 13% to 16% by 2015.

By estimating the supply capacity and current suppliers of the major 4 players in the market of
chassis and suspension for passenger car vehicles we found a gap close to 300 crore, this
gap is likely to increase by almost 500%; 1500 crores. If moduler systems are not used, this
will definitely hinder productivity.
This gave us sound basis for evaluating opportunities & thereafter also based on market
indicaters & trends and decisions with OEM we decided to approach market leaders in tech-
nology like Benteler & Magneti Marelli. We also did some benchmarking based on research,
capabilities and facilities of other suppliers like JBM and SKH who are currently supplying a
major OEMs in this space in order to understand competitor setups etc




Source
Association of Automotive Component Manufacturers
Society of Indian Automotive Manufacture


                                                                                             24
CAPARO-SWOT ANALYSIS
STRENGTHS

1) Backward integration like tubes, fasteners, stampings & welding.
2) Current product portfolio contains chassis & suspension like trailing Arm, front cradle assembly,
    rear torsion beam.
3) Large land banks around all their manufacturing plants at key Locations
4) Market share of over 15%-20% of all automotive components
5) Amongst the top 10 vendors of Maruti Suzuki India ltd, India’s largest passenger car manufacturer
6) They have a joint venture with Maruti Suzuki.

WEAKNESSES
1) Lack of management control and partial degeneration
2) Existence of chestered approach with dissimilar technology groupings.
3) Lack of design & technological capabilities.
4) Lack of process expertise.


OPPORTUNITIES

1) Large demand-supply gap in chassis and suspension system.
2) Market size: 7000 crores, 30% share market covers only 2100 crores.
3) Demand from global Original Equipment Manufacturers like ford etc in order to enhance
production



THREATS

1)   Many competitors are likely in the field
2)   Maruti has invited both Caparo and Skh and suggested joint venture partners
3)   Fast changing technology
4)   Market demand may contract.




                                                                                                   25
Players in the Chassis and Suspension Market

 Benteler Automotive
    One of the largest industrial enterprises in Germany.
    Established in 1876
    Type: Private family owned business
    Employees: 23150
    Chairman: Mr.Hubertus Benteler
    Geographical presence:
             o Locations: 150
             o Countries: 38



                         Business Divisions
      Automotive
            o Research & Development
            o Chassis system
            o Structures
            o Engine & Exhaust system
            o Mechanical Engineering




                                                             26
Magneti Marelli
    Established:1910
    Turover:Euro 4.5 billion
    Operating profit: euro 25 million
    Headquaters:Milan(Italy)
    CEO & MD:Mr.Euginio Razelli
    Geographical presence
         Locations:114
         Countries:18
    Employees:32,000
    Strategy: Focus on emerging markets in joint participation with established players.


Magneti Marelli is an international company committed to the design and production of
high-tech systems and components for the automotive sector based in Italy(Milan)
Headquartered in Corbetta (province of Milan), the company includes 77 manufacturing
plants, 11 R&D centres and 26 application centers in Italy, France, Germany, Spain, Po-
land, Czech Republic, Russia, Turkey, United States, Mexico, Brazil, Argentina, China,
Malaysia, and South Africa.
Magneti Marelli was founded in 1919 as a joint-venture between Fiat and Ercole Marelli,
and was named as F.I.M.M. - Fabbrica Italiana Magneti Marelli; the first plant was estab-
lished in Sesto San Giovanni near Milan, Italy. The company started as a magneto and
electrical equipment manufacturer.

The business lines include automotive lighting systems, power train control sys-
tems, electronic instrument clusters, telematics systems, and com-
puters,suspension systems and components, exhaust systems, and motorsport, wherein
Magneti Marelli develops specific electronic systems for Formula One,Motorcycle Grand
Prix and the World Rally Championship




                                                                                            27
CAPARO-BENTELER SYNERGIES




Caparo SPV/JV                                 BENTELER

       CHENNAI STAMPINGS                             CHASSIS
       CAPARO MARUTI                                 HOT END SYSTEMS
       CAPARO STAMPINGS-MARKAL                       TUBES
       CAPARO TUBES-DEWAS                            TUBULAR FABRICATION




  FORD, SUZUKI, FIAT, GM




       The synergies between Beneteler and Caparo’s Businesses make it
         a viable case for exploration to begin with on the Chassis and
            Suspension Product Line for a joint eneterprise structure




                                                                           28
BENTELER-PRODUCT LINES




                         29
30
31
32
ANALYSIS OF CHALLENGES
   BENTELER LOOKING FOR MAJORITY IN JV -51%-75%(MAY POSSIBLY INVOLVE
    A LATER BUYOFF)
   SPV/JV NEEDS 51% HOLDING BY CAPARO GROUP COMPANY IN CHEN-
    NAI/BAWAL
   CHARGE CURRENTLY ON CHENNAI/BAWAL/PUNE AN ISSUE
   PUNE-OWNED LAND-NO ISSUES ON STAKES IN SPV/JV
   POSSIBLY A 50%-50% PARTNERSHIP MAY BE CONSTRUED UNLESS BENEFITS
    OTHERWISE FOR STAMPINGS
   CAPARO -LAND BANKS AS EQUITY-PRICE NEEDS TO BE DISCUSSED FOR INI-
    TIAL NEGOTIATIONS
   FORD AND SUZUKI TIGHT PRICING ISSUE NEEDS TO BE DISCUSSED
   POSSIBLE STAKE MAY BE OFFERED IN STEEL TUBES PLANT
   TUBULAR FABRICATIONS –NEW PROJECT IN CHENNAI MAY BE SUPPORTED-
    HIGHER PBT LEVELS ON WELDING TUBES/GOOD MARKET IN THE SOUTH




                                                                    33
CAPARO – VALUE PROPOSITION
    Entry in value added business / technology drive/ Proprietary products
        - HORIZONTAL SPREAD
        - MARGIN
        - RISK MITIGATION
    Brand equity
    Asset liquidation/ leverage
    Possible exit/reduction in equity exposure in specific caparo business –tubes
    Possible support for new projects fabrications.




BENTELER –VALUE PROPOSITION
 Successful Tie up and entry into a broad range of synergistic business areas/products
          -   Tie up with SKH unsuccessful
          -   Currently producing chassis in Pune
 Entry into tubular and distribution business in a big way in India(including a base for
   seamless tubes) including the trade route




                                                                                            34
Location Analysis
Locations chosen Chennai, Pune, Delhi NCR, Halol these are the top 5      automotive hubs in
India.
Ford Nissan - Chennai
Maruti- Bawal
Mahindra and General Motors-Pune

Chennai
Current products:
Stamping, rear torsion beam, forging,Al Die casting and tool room
Current landed area 119 acres
Current covered area 8 acres
Estimated Cost of Land: Rs 2 Crores /Acre
Remaining area available for construction is at 50% FAR= 59 acres


Current available product to cater chassis and suspension component and assemblies:
   1. Current portfolio at stamping including Rear Torsion Beam
   2. Available infrastructure includes Test Rig for the Rear Torsion Beam. Installed at the
      tool room, Presses from 50 to 1000 Tonnes, Tube bending, MIG welding etc.
   3. Other available infrastructure includes Aluminium die casting for small components
      used in suspension systems, paint shop with ED coating facility etc.
   4. Required Investment by Caparo at Chennai:32 Lacs(without taking :and into Account)
   5. Equity by partner would be to the extent of 51% of the total facility usage in the ven-
      ture which would include Land, Building etc
   6. Additional Equity in the venture is assumed to result in Cash out situation for Caparo
      India enhancing the cashflow of the group by utilising the leasehold land banks which
      have allowable joint ventures on them.




                                                                                            35
36
37
38
39
Bawal Hub
Current products:
Stamping, rear torsion beam, forging, Al Die casting and tool room
Current landed area 100 acres
Current covered area 50 acres
Available for fresh Construction: 32.25 Acres
Estimated Cost of Land: Rs 1.4 Crores /Acre

Current available product to cater chassis and suspension component and assemblies:

   1) Pressing Setup from 50Tonnes to 1000 Tonnes

   2) Available infrastructure includes a newly constructed paint shop at Bawal

   3) Required Investment by Caparo at Bawal:2 Crores 45 Lacs(without taking and into Ac-
      count)

   4) Equity by partner would be to the extent of 51% of the total facility usage in the venture
      which would include Land, Building etc

   5) Additional Equity in the venture is assumed to result in Cash out situation for Caparo
      India enhancing the cash flow of the group by utilising the leasehold land banks which
      have allowable joint ventures on them.




                                                                                               40
41
42
Halol Hub
Current landed area 100 acres
Current covered area 75 acres
Available for fresh Construction: 10 Acres
Estimated Cost of Land: Rs 50 Lacs /Acre

Current available product to cater chassis and suspension component and assemblies:


    1. Pressing Setup from 50Tonnes to 1000 Tonnes

    2. Current Portfolio of products include supplies to General Motors (Rear Torsion Beam, Front
      Cradle etc)

    3. Available infrastructure includes a newly constructed paint shop at Bawal/Steel Service centre
      at Halol

    4. Required Investment by Caparo at Halol: Nil

    5. Equity by partner would be to the extent of 51% of the total facility usage in the venture which
      would include Land, Building etc

    6. Additional Equity in the venture is assumed to result in Cash out situation for Caparo India en-
      hancing the cashflow of the group by utilising the leasehold land banks which have allowable
      joint ventures on them.




                                                                                                      43
Pune Area
Current landed area 120 Acres
Current covered area 90 acres
Available for fresh Construction: 30 Acres
Estimated Cost of Land: Rs 2.5 Crores /Acre
Required Investment in Pune: 7.5 Crores for a fresh setup

Current available product to cater chassis and suspension component and assemblies:

  1. Pressing Setup from 50Tonnes to 1400 Tonnes-Hydraulic Presses

  2. Current Portfolio of products include al suspension child parts to Fiat India

  3. Available infrastructure includes welding, bending setup

  4. Equity by partner would be to the extent of 51% of the total facility usage in the venture
     which would include Land, Building etc.

  5. Additional Equity in the venture is assumed to result in Cash out situation for Caparo
     India enhancing the cash flow of the group by utilising the leasehold land banks which
     have allowable joint ventures on them.




                                                                                              44
45
46
BIBLIOGRAPHY
1) SOCIETY OF INDIAN AUTOMATIVE MANUFACTURER.

2) AUTOMATIVE COMPONENTS MANUFACTURERS ASSOCIATION.




                                                      47
SYNOPSIS
Caparo is a multinational automotive company with a broad product line.Caparo India, the
Indian business arm of Caparo group, began its operations in 1994,as a joint venture with
India’s largest car manufacturer-Maruti udyog.Caparo India leverages its exhaustive ca-
pabilities in metal stamping ,fastening, Tubing Forging and Aluminium foundry business.
The company has necessary strength to move to the value added segments typically pro-
prietary products like chassis and suspension, Braking etc. Which have a much higher
gross margin and very large market demand and demand supply gap.

Caparo has come up with a multipronged strategy and one of the key levers is to enter the
value added segment of chassis and suspension products which typically have gross
margins in excess of 35% with continuous demand from the automotive industry.

They have shortlisted the Chassis and Suspension Product lien to enter into based on ca-
pabilities and facilities as well as demand from major automotive OEMs like Maruti and
Ford.

They Studied key players who could be looked at for a joint enterprise structure and have
shortlisted Benteler Automotive based on industry information of their strategic intent as
well as a study of Caparo’s current facilities and requirements for such a joint venture in
key hubs of Bawal,Chennai and Pune as well as Halol which are the largest automotive
hubs in the country.

Based on demand from OEMs to increase throughput in order to cater to vast consumer
markets ,Caparo has been encouraged to enter into such arrangements. Assessment of
the financial impact as well as asset banks required to start up such a venture would pro-
vide caparo with dual benefits of utilising existing land banks as well as entering into a
specialised proprietary products segment affecting there gross margins,cashflow,working
capital cycle as well as brand equity in a positive way.

The Significant demand supply gap and the existence of very few players in the country
with capabilities to cater to the world class technology and design specifications and de-
manding volume would act as drivers to fuel the growth of such a venture.

The return on Equity ij sokme of the Hubs exceeds 100% due to prior rxisting faicilties as
well as required skilled manpower for the purpose.Caparo also wishes to cater to the
global volumes of Benteler through their existing stamping and aluminium die casting fa-
cilties.

Market Share wise Caparo aims to tap a 30% market share within 2 years and a gross
block of 500 Crores out of the 2100 crore demand supply gap(based on projections)

These will be at gross margins of 40% and final PAT levels of around 25% which is one of
the highest standards in the automotive industry. This would encourage Caparo, Benteler
has also have certain benefits as it is expanding it is exploring new market in India


                                                                                             48
This venture if successful then it will double the benefits of the caparo in the next few
years as well as the profitability will be double in the next 5 years and similar benefits
would be for Benteler which would be able to entrench the Indian Market for the first time
in 10 years since they have set up their facilities in India.




                                                                                         49
CONCLUSION
The automotive industry has faced major trend changes in the concentration of the mar-
ket. It has shifted from a domestic market to a monopolistic to a global market to a per-
fectly competitive market scenario. All these changes were accompanied by growth and
development of the industry and overall economy as well. India has finally emerged as a
world class entity in the global market for automobiles and has made its presence felt by
the other nations. The future of Indian Auto Industry is bright as more and more compa-
nies are getting attracted towards the Indian Market and are setting up their manufacturing
units in India.

After investigating market indicators, the current company position,capabilities,facilities
and objectives and strategic intend as well as its asset holding and synergies with Ben-
teler.it is concluded that there is a viable business case for further prospecting with Ben-
teler automotive and other OEMs and would result in three prong benefits including

       1) Impact on turnover
       2) Utilization of current asset holdings and facilities and
       3) Increase brand equity for Caparo.

This case has been approved by the management and further exploration regarding
The business model is currently been pursued.




                                                                                               50

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Report

  • 1. Summer Internship Project “Alliances and Technology Transfer in the Auto Component Industry” Submitted in partial fulfillment of MBA-3C program 2010-12 Submitted by Name: Javed khan Roll Number: A1808710031 Company Guide Faculty Mr.Mandar Virginkar Prof .Alka Maurya General Manager (Corporate Strategy) Caparo India Ltd. Gurgaon AIBS, AMITY UNIVERSITY NOIDA 1
  • 2. ACKNOWLEDGEMENT I express my sincere gratitude to my industry guide Mr. Mandar Virginkar General Manager ( Corpo- rate Strategy) Caparo Engineering India Pvt Ltd., for his able guidance, continuous support and coop- eration throughout my project, without which the present work would not have been possible. My faculty guide Prof.Alka Maurya has been constantly guiding and supporting me by providing the right direction, focus and understanding of the project and for continuosly encouraging me to take up this topic. Last but not least let me also thank the entire team of Caparo India Pvt Ltd., Mr. Rattan Yadav, Mr.Rakesh Yadav and others in the allocation team for projects for providing me with this opportunity to work on a project which is of paramount importance to the company. Javed Khan 2
  • 3. CERTIFICATE OF ORIGIN This is to certify that Ms./Mr.___________________, a student of Post Graduate Degree in _____________________, Amity International Business School, Noida has worked in the ____________________, under the able guidance and supervision of Mr./Ms._________________________, designation______________, Com- pany___________________________. The period for which he/ she was on training was for ______weeks, starting from ___________to _____________. This Summer Internship report has the requisite standard for the partial fulfillment the Post Graduate Degree in International Business. To the best of our knowledge no part of this report has been reproduced from any other report and the contents are based on original research. Prof. Alka Maurya Javed Khan 3
  • 4. INDEX S.no. 1) Executive summary…………………………………………………………7 2) Company profile…………………………………………………...10 3) Introduction to project…………………………………………………….22 4) Case study…………………………………………………………..15 5) Research methodology…………………………………………………….23 6) Data analysis and findings………………………………………………...24 7) Bibliography…………………………………………………..48 8) Synopsis …………………………………………………………………...49 9) Conclusions……………………………………………………………………51 4
  • 6. Executive Summary Caparo, founded in 1968 by Indian born British Industrialist, Lord Paul of Marylebone, is a fast growing UK based group with a 1billion Euro turnover. With business interests predominantly in the manufacture of steel, automotive and general engineering products, the group has a grown as a global entity. Caparo group is now a collection of over 40 companies operating from over 60 sites worldwide. Caparo India, the Indian business arm of Caparo Group, began its operations in 1994, as a joint venture with India’s largest car manufacturer— Maruti Udyog. Today, through its two strategic business entities, Caparo Engineering India Pvt. Ltd. and Caparo Maruti Ltd, the group offers end-to-end solutions in designing, developing and manufacturing automotive systems, assemblies, advanced composites, modules and components to Indian Automotive OEMs and Engineering Industry. The Indian auto component industry had setup very large capacities to cater to the large growth in automotive volumes in 2007.However due to the global recession and the impend- ing consumption crunch of 2008 ,the largely invested capacities lay completely underutilised impacting both the company rating as well as cashflows with the bearing of the large fixed cost investment (assets) which could not be churned.Caparo is still facing the impact of these investments and has taken several measures and has come up with a strategy to maintain and strengthen its position in the global auto component market. Caparo typically operates at the lowest end of the value chain in the automotive component industry and the main line of business is custom made products built to print. The manage- ment at Caparo has been bothered about the low gross margins of these virtually commodi- tised products which typically affect its cash to cash cycle and the working capital require- ments as well. The company has the necessary strength to move to the value added segments typically proprietary products like chassis and suspension products which have a much higher gross margin and very large market demand and a huge demand supply gap. Caparo has come up with a multipronged strategy and one of the key levers is to enter the value added segment of chassis and suspension products which typically have gross margins in excess of 35% against gross margins of 10%-15% in general auto components with con- tinuous demand from the automotive industry. The current market size for chassis and suspension capacity vehicles is 3500 crores.driven the automotive values this segment is likely to double to atleast INR 7000 Crores by the year 2014 driven by demand for the automotive industry. If Caparo is targets a market share of close to about 30% of this market by leavraging its presence and current business relations with almost all automotive OEM’s to drive demand, it would have business volumes at about 2100 Crores which is likely to double their turnover. Besides this Caparo has large unutilized landbanks in almost all automotive hubs viz. Chen- nai,Halol,Pune etc and necessary backward integration in terms of Stampings, Tubes, Fas- teners, Aluminium die casting and the necessary infrastructures in some hubs and the build- 6
  • 7. ing of the rest of the infrastructure would require very little investment. Calculated investment are to the tune of 36 lakhs in Chennai without any working capital to 8 crores in Pune. The ROE for the Chennai hub exceeds 150% and Bawal and pune to the tune of 35%-36% which cross the required hurdles for automotive and manufacturing facilities. after expense calcula- tions PBT level are the tune of 27% and above.The key competitors in the segment are Magna Cosma, JBM, SKH, Futawa, Eurozone, Magnetti Marelly etc.Caparo is seeking Joint Venture so as to build complete module which could act on plug and play in an automotive. Caparo is in discussion with Benteler and Magnetti Marelly and currently the discussions are under MOU stage. 7
  • 9. THE CAPARO GROUP: COMPANY OVERVIEW Caparo is a global company with local understanding, founded in1968 by Lord Paul of Marylebone which is managed and wholly owned by the Paul family. It is one of the largest 100% single family owned business in the UK. Caparo is a private, diversified, UK based group, specialising principally in the manufac- ture and supply of steel, engineered and automotive products for industry although the group’s wider activities encompass materials testing services, hotels and private equity investment. Caparo has its plants in following countries: - North America, UK, Poland, Mexico, Spain, India, China and Dubai  Group Turnover - € 1 billion  Net Assets – over € 180 million  Employees- 9,000  Number of sites worldwide-77 9
  • 10. CAPARO INDIA Caparo India was first established in 1994 as a joint venture with Maruti Suzuki.At present; Caparo owns or has interests in 5 entities in India – Caparo Maruti, Caparo Engineering Private Ltd., Caparo India Private Ltd., Caparo Financial Solutions Ltd. and Caparo En- ergy. Many of the Caparo sites in India are a result of greenfield projects and contain state-of-the-art equipment. The businesses have extensive experience and a large cus- tomer portfolio in the automotive, construction, general engineering, aerospace, railways, oil and gas, financial, energy, and many other industries. Caparo India currently employs 5000 direct and indirect employees across 25 world-class functional and upcoming facilities. Caparo India currently operates on 16 sites in India & is expected to complete construction of another 15 plants within next two years. CAPARO INDIA: COMPANY STRUCTURE 10
  • 11. CAPARO INDIA OFFERINGS Under body Fasteners parts Skin panels Steel tech- nologies Modules Toolings CAPARO INDIA Suspension Steel for- & safety gings Tailerwelded AL die casting blanks Chassis Tubes & tubu- members lar products 11
  • 13. OBJECTIVE  To prospect for joint venture partners for value added products (chassis & suspension) in the automotive space for passenger cars in order to in- crease Caparo’s contribution levels and margins  Build on Caparo’s brand equity through a tie-up with a global tier 1  Manage Caparo’s Key Accounts’ demand patterns for similar or value added products requiring a shared or similar setup.  Leverage Caparo’s Industrial Land Banks as equity in the venture 13
  • 15. THE AUTOMOTIVE INDUSTRY IN INDIA The Automotive industry in India is one of the largest in the world and one of the fastest growing globally. India manufactures over 17.5 million vehicles (including 2 wheeled and 4 wheeled) and exports about 2.33 million every year. It is the world's second largest manufac- turer of motorcycles, with annual sales exceeding 8.5 million in 2009. India's passenger car and commercial vehicle manufacturing industry is the seventh largest in the world, with an annual production of more than 3.7 million units in 2010. According to recent reports, India is set to overtake Brazil to become the sixth largest passenger vehicle producer in the world, growing 16-18 per cent to sell around three million units in the course of 2011-12. In 2009, India emerged as Asia's fourth largest exporter of passenger cars, behind Japan, South Korea, and Thailand. As of 2010, India is home to 40 million passenger vehicles and more than 3.7 million automo- tive vehicles were produced in India in 2010 (an increase of 33.9%), making the country the second fastest growing automobile market in the world. According to the Society of Indian Automobile Manufacturers, annual car sales are projected to increase up to 5 million vehicles by 2015 and more than 9 million by 2020. By 2050, the country is expected to top the world in car volumes with approximately 611 million vehicles on the nation's roads. VEHICLE PRODUCTION IN INDIA Type of Vehicle 2005-2006 2006-2007 2007-2008 2008-2009 2009-2010 Passenger vehicles 1,2 09,876 1,309,300 1,545,223 1,777,583 1,8 38,697 Commercial vehicles 353,703 391,083 519,982 549,006 417 ,126 Three wheelers 374,445 434,423 556,126 500,660 501,030 Two wheelers 6,529,829 7,608,697 8,466,666 8,026,681 8,418,626 Total 8,467,853 9,743,503 11,087,997 10,853,930 11,175,479 15
  • 16. Source :SIAM MARKET SCENARIO Passenger Vehicles Segment This segment is majorly constituted by two types of vehicles which are the cars and the SUV’s. Cars hold a major section with 78% of the market. SUV’s are counted under the premium vehicles in the industry, thus they hold a lower share in the market. The domestic PV market has grown by 15% over the last decade. The market leaders in this segment are Maruti Suzuki who has been in the same state since decades. Being one of the first entrants in the sector the company has enjoyed phases of monopolistic market in India. Although not much has changed in the market scenario, Maruti still holds the maximum share of 46% in the PV segment. They are followed by Tata motors at 15% share and Hyundai Motors at 14% share. Tata Motors has recently launched the new Rs 1 lakh car and has opened a new avenue in the market for the small cars manufacturing. Hyundai Motors India on the other hand has established India as its manufacturing hub. Other share holders such as Toyota aim at capturing 10% of the market by the year 2010; Honda and Ford are the leading players in the Indian premium cars segment. Most of the leading manufacturers in the world have their presence in India as Joint ventures or subsidiaries. India is slowly emerging 16
  • 17. as a global hub for small car manufacturing industries. This is evident from the export statis- tics of the market. Hyundai Motors India are the leaders of the export market with 66% of the market share. Major section of the production of Hyundai Motors is exported to South Amer- ica, Africa and Europe. The company uses India as a manufacturing and export hub of com- pact cars around the world. Maruti Suzuki follows Hyundai with 24% of market share. Major section of the exports of Maruti goes to Latin America and the Middle East. SUPPLY CHAIN OF THE AUTOMOTIVE INDUSTRY IN INDIA VEHICLE PRODUCTION IN INDIA – SEGMENT WISE 17
  • 18. MARKET SHARE Fig.2 Source: ACMA 18
  • 19. AUTO COMPONENT INDUSTRY: Turnover Fig.3 Source: ACMA 19
  • 20. AUTO COMPONENT INDUSTRY: PRODUCT RANGE Fig.4 Source:ACMA 20
  • 21. VISION 2020: DOMESTIC AUTO COMPONENT DEMAND Fig.5 Source: ACMA 21
  • 22. FINDINGS AND ANALYSIS 1. The Automotive Industry is growing at a tremendous pace and volumes in passenger car vehicles are likely to double in the next 5 years. To complement this productivity and capacity addition as well as technology will play a major role in the productivity of the supply chain 2. The Chassis and Suspension Production in India is currently being driven via the assembly route which would not have a significant impact on production .In order to increase the rate of production and to meet the likely forecast of product constitution share of increasing from 10% to 13% modules will have to be introduced. 3. The automotive OEMs have already started suggesting this possibility and working with Tier1’s for this purpose. 4. From the graph (fig.1) we can see that the prodution of passenger cars is accelerating and growing at a rapid pace which is demand driven. 2,200 million in 2009 will be around 5100 million in 2015 and 87,00 million in 2020. 5.Also we can see that the volumes of passenger vehicles is virtually going to double as according to the forecast Ref Fig 1.from 2200 Thousand to 5100 thousand which is more than double the current production levels. 6. Most Passenger Car vehicles have been launching new platforms to spur this growth. In order to be able to produce as many cars ,there has to be constant support from the supply chain. 22
  • 23. METHODOLOGY Initially,we did a SWOT analysis of Caparo ‘s businesses and also came to terms with their Strategic intent to enter the value added segment .The decision whether caparo should get into a particular product line (eg. chassis & suspension) is influenced by the demand from original equipments manufacturers (OEMs) & we decided to estimate & understand market indicators by estimating demand in a few group of value added segments. Products chosen were: 1. Chassis & Suspension Modules/Systems for Passenger Car Vehicles 2. Exhaust Systems for Passenger Vehicles 3. Axle Assembly for Heavy Commercial Vehicles These Systems/Assemblies could be directly produced by technology acquisition as well as design in collaboration/Joint Venture with Global OEMs. Chassis and Suspension Modules for Passenger Vehicles seemed to qualify as an immediate possibility due to demand from one of India’s largest passenger car vehicles. This product line was studied initially by making estimates of various market indicators as outlined below: Initial Estimates were made grossly by speaking to a few industry contacts and later this was further refined in the following manner: 1. Market Size: Estimation of Demand from all OEMs (Passenger Car Vehicles) Estimation of Supply from various existing players 2. Current Demand-Supply Gap 3. Growth Rate of the segment based on growth rate of industry as well as demand drive for modules as enablers for increasing productivity 4. Future Demand Supply Gap based on the growth rate and existing and planned supply capacities Year over Year for the next five years. 5. Market Trends influencing consumption 6. Actual Business Estimation & Confirmation by speaking to various OEMs and Players 23
  • 24. We studied the profile of some of the players in the segment. The largest player is JBM, which is primarily supplier to Maruti, Ford & likewise.JBM has manufacturing plants in Chennai, Pune, Gurgaon, Halol.They produce components like Axels (rear/front), trading arm. Torsion beam etc. By technological assistance through Futawa &Eurozone. Similarly suspension system are also supplied by SM rolling, Panse auto, SKH & likewise. All of these have either technological collaboration or use OEM produced design, but with the two fold growth of the automotive industry in the next 5 yrs, most automotive manufacturers have estimated that in order to meet this demand they would require modular systems & which would increase productivity both for OEMs segments as well the aftermarket where these modules could be used for plug-play basis without any external interaction. The current market size of the automotive industry passenger cars production is growing at the fastest rate as shown in the graph. Suspension and chassis market today is about 2300 crore as estimated based on as the price of the entire system, & is likely to grow 7000 crores by 2015.The likely share of chassis and suspension production is going to increase because of usage of modules is going to increase from 13% to 16% by 2015. By estimating the supply capacity and current suppliers of the major 4 players in the market of chassis and suspension for passenger car vehicles we found a gap close to 300 crore, this gap is likely to increase by almost 500%; 1500 crores. If moduler systems are not used, this will definitely hinder productivity. This gave us sound basis for evaluating opportunities & thereafter also based on market indicaters & trends and decisions with OEM we decided to approach market leaders in tech- nology like Benteler & Magneti Marelli. We also did some benchmarking based on research, capabilities and facilities of other suppliers like JBM and SKH who are currently supplying a major OEMs in this space in order to understand competitor setups etc Source Association of Automotive Component Manufacturers Society of Indian Automotive Manufacture 24
  • 25. CAPARO-SWOT ANALYSIS STRENGTHS 1) Backward integration like tubes, fasteners, stampings & welding. 2) Current product portfolio contains chassis & suspension like trailing Arm, front cradle assembly, rear torsion beam. 3) Large land banks around all their manufacturing plants at key Locations 4) Market share of over 15%-20% of all automotive components 5) Amongst the top 10 vendors of Maruti Suzuki India ltd, India’s largest passenger car manufacturer 6) They have a joint venture with Maruti Suzuki. WEAKNESSES 1) Lack of management control and partial degeneration 2) Existence of chestered approach with dissimilar technology groupings. 3) Lack of design & technological capabilities. 4) Lack of process expertise. OPPORTUNITIES 1) Large demand-supply gap in chassis and suspension system. 2) Market size: 7000 crores, 30% share market covers only 2100 crores. 3) Demand from global Original Equipment Manufacturers like ford etc in order to enhance production THREATS 1) Many competitors are likely in the field 2) Maruti has invited both Caparo and Skh and suggested joint venture partners 3) Fast changing technology 4) Market demand may contract. 25
  • 26. Players in the Chassis and Suspension Market Benteler Automotive  One of the largest industrial enterprises in Germany.  Established in 1876  Type: Private family owned business  Employees: 23150  Chairman: Mr.Hubertus Benteler  Geographical presence: o Locations: 150 o Countries: 38 Business Divisions  Automotive o Research & Development o Chassis system o Structures o Engine & Exhaust system o Mechanical Engineering 26
  • 27. Magneti Marelli  Established:1910  Turover:Euro 4.5 billion  Operating profit: euro 25 million  Headquaters:Milan(Italy)  CEO & MD:Mr.Euginio Razelli  Geographical presence  Locations:114  Countries:18  Employees:32,000  Strategy: Focus on emerging markets in joint participation with established players. Magneti Marelli is an international company committed to the design and production of high-tech systems and components for the automotive sector based in Italy(Milan) Headquartered in Corbetta (province of Milan), the company includes 77 manufacturing plants, 11 R&D centres and 26 application centers in Italy, France, Germany, Spain, Po- land, Czech Republic, Russia, Turkey, United States, Mexico, Brazil, Argentina, China, Malaysia, and South Africa. Magneti Marelli was founded in 1919 as a joint-venture between Fiat and Ercole Marelli, and was named as F.I.M.M. - Fabbrica Italiana Magneti Marelli; the first plant was estab- lished in Sesto San Giovanni near Milan, Italy. The company started as a magneto and electrical equipment manufacturer. The business lines include automotive lighting systems, power train control sys- tems, electronic instrument clusters, telematics systems, and com- puters,suspension systems and components, exhaust systems, and motorsport, wherein Magneti Marelli develops specific electronic systems for Formula One,Motorcycle Grand Prix and the World Rally Championship 27
  • 28. CAPARO-BENTELER SYNERGIES Caparo SPV/JV BENTELER CHENNAI STAMPINGS CHASSIS CAPARO MARUTI HOT END SYSTEMS CAPARO STAMPINGS-MARKAL TUBES CAPARO TUBES-DEWAS TUBULAR FABRICATION FORD, SUZUKI, FIAT, GM The synergies between Beneteler and Caparo’s Businesses make it a viable case for exploration to begin with on the Chassis and Suspension Product Line for a joint eneterprise structure 28
  • 30. 30
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  • 33. ANALYSIS OF CHALLENGES  BENTELER LOOKING FOR MAJORITY IN JV -51%-75%(MAY POSSIBLY INVOLVE A LATER BUYOFF)  SPV/JV NEEDS 51% HOLDING BY CAPARO GROUP COMPANY IN CHEN- NAI/BAWAL  CHARGE CURRENTLY ON CHENNAI/BAWAL/PUNE AN ISSUE  PUNE-OWNED LAND-NO ISSUES ON STAKES IN SPV/JV  POSSIBLY A 50%-50% PARTNERSHIP MAY BE CONSTRUED UNLESS BENEFITS OTHERWISE FOR STAMPINGS  CAPARO -LAND BANKS AS EQUITY-PRICE NEEDS TO BE DISCUSSED FOR INI- TIAL NEGOTIATIONS  FORD AND SUZUKI TIGHT PRICING ISSUE NEEDS TO BE DISCUSSED  POSSIBLE STAKE MAY BE OFFERED IN STEEL TUBES PLANT  TUBULAR FABRICATIONS –NEW PROJECT IN CHENNAI MAY BE SUPPORTED- HIGHER PBT LEVELS ON WELDING TUBES/GOOD MARKET IN THE SOUTH 33
  • 34. CAPARO – VALUE PROPOSITION  Entry in value added business / technology drive/ Proprietary products - HORIZONTAL SPREAD - MARGIN - RISK MITIGATION  Brand equity  Asset liquidation/ leverage  Possible exit/reduction in equity exposure in specific caparo business –tubes  Possible support for new projects fabrications. BENTELER –VALUE PROPOSITION  Successful Tie up and entry into a broad range of synergistic business areas/products - Tie up with SKH unsuccessful - Currently producing chassis in Pune  Entry into tubular and distribution business in a big way in India(including a base for seamless tubes) including the trade route 34
  • 35. Location Analysis Locations chosen Chennai, Pune, Delhi NCR, Halol these are the top 5 automotive hubs in India. Ford Nissan - Chennai Maruti- Bawal Mahindra and General Motors-Pune Chennai Current products: Stamping, rear torsion beam, forging,Al Die casting and tool room Current landed area 119 acres Current covered area 8 acres Estimated Cost of Land: Rs 2 Crores /Acre Remaining area available for construction is at 50% FAR= 59 acres Current available product to cater chassis and suspension component and assemblies: 1. Current portfolio at stamping including Rear Torsion Beam 2. Available infrastructure includes Test Rig for the Rear Torsion Beam. Installed at the tool room, Presses from 50 to 1000 Tonnes, Tube bending, MIG welding etc. 3. Other available infrastructure includes Aluminium die casting for small components used in suspension systems, paint shop with ED coating facility etc. 4. Required Investment by Caparo at Chennai:32 Lacs(without taking :and into Account) 5. Equity by partner would be to the extent of 51% of the total facility usage in the ven- ture which would include Land, Building etc 6. Additional Equity in the venture is assumed to result in Cash out situation for Caparo India enhancing the cashflow of the group by utilising the leasehold land banks which have allowable joint ventures on them. 35
  • 36. 36
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  • 40. Bawal Hub Current products: Stamping, rear torsion beam, forging, Al Die casting and tool room Current landed area 100 acres Current covered area 50 acres Available for fresh Construction: 32.25 Acres Estimated Cost of Land: Rs 1.4 Crores /Acre Current available product to cater chassis and suspension component and assemblies: 1) Pressing Setup from 50Tonnes to 1000 Tonnes 2) Available infrastructure includes a newly constructed paint shop at Bawal 3) Required Investment by Caparo at Bawal:2 Crores 45 Lacs(without taking and into Ac- count) 4) Equity by partner would be to the extent of 51% of the total facility usage in the venture which would include Land, Building etc 5) Additional Equity in the venture is assumed to result in Cash out situation for Caparo India enhancing the cash flow of the group by utilising the leasehold land banks which have allowable joint ventures on them. 40
  • 41. 41
  • 42. 42
  • 43. Halol Hub Current landed area 100 acres Current covered area 75 acres Available for fresh Construction: 10 Acres Estimated Cost of Land: Rs 50 Lacs /Acre Current available product to cater chassis and suspension component and assemblies: 1. Pressing Setup from 50Tonnes to 1000 Tonnes 2. Current Portfolio of products include supplies to General Motors (Rear Torsion Beam, Front Cradle etc) 3. Available infrastructure includes a newly constructed paint shop at Bawal/Steel Service centre at Halol 4. Required Investment by Caparo at Halol: Nil 5. Equity by partner would be to the extent of 51% of the total facility usage in the venture which would include Land, Building etc 6. Additional Equity in the venture is assumed to result in Cash out situation for Caparo India en- hancing the cashflow of the group by utilising the leasehold land banks which have allowable joint ventures on them. 43
  • 44. Pune Area Current landed area 120 Acres Current covered area 90 acres Available for fresh Construction: 30 Acres Estimated Cost of Land: Rs 2.5 Crores /Acre Required Investment in Pune: 7.5 Crores for a fresh setup Current available product to cater chassis and suspension component and assemblies: 1. Pressing Setup from 50Tonnes to 1400 Tonnes-Hydraulic Presses 2. Current Portfolio of products include al suspension child parts to Fiat India 3. Available infrastructure includes welding, bending setup 4. Equity by partner would be to the extent of 51% of the total facility usage in the venture which would include Land, Building etc. 5. Additional Equity in the venture is assumed to result in Cash out situation for Caparo India enhancing the cash flow of the group by utilising the leasehold land banks which have allowable joint ventures on them. 44
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  • 47. BIBLIOGRAPHY 1) SOCIETY OF INDIAN AUTOMATIVE MANUFACTURER. 2) AUTOMATIVE COMPONENTS MANUFACTURERS ASSOCIATION. 47
  • 48. SYNOPSIS Caparo is a multinational automotive company with a broad product line.Caparo India, the Indian business arm of Caparo group, began its operations in 1994,as a joint venture with India’s largest car manufacturer-Maruti udyog.Caparo India leverages its exhaustive ca- pabilities in metal stamping ,fastening, Tubing Forging and Aluminium foundry business. The company has necessary strength to move to the value added segments typically pro- prietary products like chassis and suspension, Braking etc. Which have a much higher gross margin and very large market demand and demand supply gap. Caparo has come up with a multipronged strategy and one of the key levers is to enter the value added segment of chassis and suspension products which typically have gross margins in excess of 35% with continuous demand from the automotive industry. They have shortlisted the Chassis and Suspension Product lien to enter into based on ca- pabilities and facilities as well as demand from major automotive OEMs like Maruti and Ford. They Studied key players who could be looked at for a joint enterprise structure and have shortlisted Benteler Automotive based on industry information of their strategic intent as well as a study of Caparo’s current facilities and requirements for such a joint venture in key hubs of Bawal,Chennai and Pune as well as Halol which are the largest automotive hubs in the country. Based on demand from OEMs to increase throughput in order to cater to vast consumer markets ,Caparo has been encouraged to enter into such arrangements. Assessment of the financial impact as well as asset banks required to start up such a venture would pro- vide caparo with dual benefits of utilising existing land banks as well as entering into a specialised proprietary products segment affecting there gross margins,cashflow,working capital cycle as well as brand equity in a positive way. The Significant demand supply gap and the existence of very few players in the country with capabilities to cater to the world class technology and design specifications and de- manding volume would act as drivers to fuel the growth of such a venture. The return on Equity ij sokme of the Hubs exceeds 100% due to prior rxisting faicilties as well as required skilled manpower for the purpose.Caparo also wishes to cater to the global volumes of Benteler through their existing stamping and aluminium die casting fa- cilties. Market Share wise Caparo aims to tap a 30% market share within 2 years and a gross block of 500 Crores out of the 2100 crore demand supply gap(based on projections) These will be at gross margins of 40% and final PAT levels of around 25% which is one of the highest standards in the automotive industry. This would encourage Caparo, Benteler has also have certain benefits as it is expanding it is exploring new market in India 48
  • 49. This venture if successful then it will double the benefits of the caparo in the next few years as well as the profitability will be double in the next 5 years and similar benefits would be for Benteler which would be able to entrench the Indian Market for the first time in 10 years since they have set up their facilities in India. 49
  • 50. CONCLUSION The automotive industry has faced major trend changes in the concentration of the mar- ket. It has shifted from a domestic market to a monopolistic to a global market to a per- fectly competitive market scenario. All these changes were accompanied by growth and development of the industry and overall economy as well. India has finally emerged as a world class entity in the global market for automobiles and has made its presence felt by the other nations. The future of Indian Auto Industry is bright as more and more compa- nies are getting attracted towards the Indian Market and are setting up their manufacturing units in India. After investigating market indicators, the current company position,capabilities,facilities and objectives and strategic intend as well as its asset holding and synergies with Ben- teler.it is concluded that there is a viable business case for further prospecting with Ben- teler automotive and other OEMs and would result in three prong benefits including 1) Impact on turnover 2) Utilization of current asset holdings and facilities and 3) Increase brand equity for Caparo. This case has been approved by the management and further exploration regarding The business model is currently been pursued. 50