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Making of a polyester helmet
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Making of a polyester helmet

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The making of a composite helmet made of polyester resin with glassfibre.

The making of a composite helmet made of polyester resin with glassfibre.


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  • 1. Making of a polyester helmet
  • 2. Defining the measures of the head
  • 3. PU-Foam Block
  • 4. Draw Centerlines: references
  • 5. Cut the foamUse paper tape as a reference and guideCut as much as possible: less irritating dust
  • 6. Finish the topview
  • 7. Sideview: draw on both sides
  • 8. Round up by sanding
  • 9. Fix PU-form on the table
  • 10. Tear glass mat into pieces
  • 11. Make sure you prepared everything
  • 12. Prepare the Resin
  • 13. Stir well
  • 14. Paint PU-form with polyester-resin
  • 15. Add Glasmat and push it with roller
  • 16. Lay up all layers and impregnate with resin
  • 17. Cutting the edges
  • 18. Cut off the edges
  • 19. Turn up side down
  • 20. Done

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