VRTS Industrial Solutions Private Limited, Noida, Industrial And Automotive Products
 

VRTS Industrial Solutions Private Limited, Noida, Industrial And Automotive Products

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VRTS Industrial Solutions Pvt Ltd offers cost effective solutions for New Business Development of Industrial & Automotive products in India. It also provides solutions for sourcing & setting up ...

VRTS Industrial Solutions Pvt Ltd offers cost effective solutions for New Business Development of Industrial & Automotive products in India. It also provides solutions for sourcing & setting up manufacturing activities in India.

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VRTS Industrial Solutions Private Limited, Noida, Industrial And Automotive Products Document Transcript

  • 1. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. APPLICATION CYCLE FOR FIRE PROTECTION IN AUTOMOTIVE – BARRIER PAINT APPLICATION: in order to assure a fire protection of the passenger area of a vehicle (railways coach, bus, …) IMPA can offer an intumescent paint that can guarantee 30 minutes of fire protection (if applied with the correct thickness). Such time is more than sufficient to allow all the passengers to leave the vehicle safely. Step 1 2 Description Accurate cleaning/decreasing with specific product and tissue of all the surfaces on which is required the application (steel, wood, …) Application of an adhesion primer on steel or wood parts. The IMPA Khorinthos primer is a water based product that can be applied on wood and metal as well spraying it. 3 With 1 liter of primer a surface of 5-6 sqm can be covered. Application of intumescent paint water based for fire protection. A layer of Barrier with a thickness of 300 microns is giving 30 min of fire protection. 4 With such thickness 1 kg of paint is covering approx. 2 sqm of surface. In order to avoid that the layer of Barrier paint is removed or damaged during the lifetime of the vehicle a protecting layer must be applied on top. Recommended Product IMPA Quick Off 0642 IMPA Khorinthos primer 0717 IMPA Barrier 87-1151 See below recommended application cycles and products Different options are available according to which part of the vehicle is protected by Barrier: 1) PU paint: for parts of the vehicle that are visible 2) Sound dampening product (example: for the bottom of the vehicle) NOTE: Khorintos primer and Barrier are both water based products. The application cycle above is fully compliant with EU norms for environmental protection. In case the client is covering Barrier with PU paint step 4 is as follow: Step 4 Description The paint PU is based on the following componets: - PU paint type 1818 of the required color - Hardner: PU Extra 1873 in ratio of 1 part each two parts of paint VRTS Industrial Solutions Pvt Ltd – Confidential Recommended Product IMPA PU Paint 1818 IMPA PU Extra 1873 IMPA Diluente Extra 1611 Page 1
  • 2. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. - Thinner: to be added as per required viscosity&application tool – usually 5% to 10% (Diluente Extra 1611) Paint to be applied in 2 layers, waiting 1-1.5 hours between the two application. In case the client is covering Barrier with a sound dampening product step 4 is as follow: Step 4 Description Sound dampening products from IMPA are: -Antirombo: bitum based paint for sound insulation - Insonorizzante 0325: water based paint for sound&thermal insulation Recommended Product IMPA Antirombo 1532 IMPA Insonorizzante 0325 Recommended product – Key information: Product IMPA Quick Off 0642 Description Cleaner degreaser liquid IMPA Khorinthos Primer 0717 IMPA Barrier 87-1151 Adhesion primer for wood and steel Available packaging 500 ml bottle or 5 liters tin 16 liters tin Intumescent paint for fire protection 20 Kg tin Description PU paint of the required color Hardener for Pu paint. Ratio is 1 part of hardener each 2 parts of paint Thinner, to be added to the paint+hardener in a ratio that depends by the required viscosity&type of application tool. Usually is between 5% to 10% Available packaging 20 Kg tin 5 Kg tin For PU Paint: Product IMPA PU Paint 181 IMPA PU Extra 1873 IMPA Diluente Extra 1611 VRTS Industrial Solutions Pvt Ltd – Confidential Page 2 5 liter tin
  • 3. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. For sound dampening: Product IMPA Antirombo 1532 IMPA Insonorizzante 0325 Description Sound insulation bitumen based paint Sound and thermal insulation water based paint Available packaging 1 kg or 4 kg tin 15 Kg tin TDS and MSDS of all above listed products available on request. Type of Document Application cycle Description Application cycle for fire protection in Automotive VRTS Industrial Solutions Pvt Ltd – Confidential Issued on 07/06/2013 Page 3 Revision 1
  • 4. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. APPLICATION CYCLE FOR FIRE PROTECTION IN BUILDING - BARRIER APPLICATION: protection against fire of metal (iron, stainless steel, aluminum, light alloys, zinc plated) or concrete structure (pillars, columns,..) with an intumescent paint. Step 1 2 3 Description Recommended Product Accurate sand blasting of the iron part to be painted. Accurate cleaning and degreasing using a specific IMPA Quick Off 0642 product and tissue. Apply a layer of a 2 component epoxy primer for IMPA FONDO ANTICORROSIVO anti-corrosion. EPOX 1293 Mix the primer Fondo Anticorrosivo with its hardener INDURITORE EPOX in a ratio 100:20 IMPA INDURITORE EPOX 1871 IMPA Diluente Epox 1612 4 5 Dilute adding thinner Diliunte Epox 1612 at: - 15-20% for spray application - 10% for roller/brush application Application of intumescent paint water based for fire protection. A layer of Barrier with a thickness of 300 microns is giving 30 min of fire protection. With such thickness 1 kg of paint is covering approx. 2 sqm of surface. Apply a layer of finishing coat or the desidered color using a water based enalmel like TOP LAK. IMPA Barrier 87-1151 IMPA TOP LAK 0896 Coverage is 7-8sqm/kg Recommended product – Key information: Product IMPA Quick Off 0642 Description Cleaner degreaser liquid IMPA FONDO ANTICORROSIVO EPOX 1293 IMPA Induritore EPOX 1871 IMPA Diluente epox 1612 Two components anti-corrosion epoxy primer Available packaging 500 ml bottle or 5 liters tin 20 kg tin Hardner for Epox product 5 kg tin Thinner for Epox product VRTS Industrial Solutions Pvt Ltd – Confidential Page 1
  • 5. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. IMPA Barrier 87-1151 IMPA TOP LAK Intumescent paint for fire protection Water based paint for finishing 20 kg tin 18 kg tin TDS and MSDS of all above listed products available on request. Type of Document Application cycle Description Application cycle for fire protection in Building VRTS Industrial Solutions Pvt Ltd – Confidential Issued on 6/03/2013 Page 2 Revision 1
  • 6. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. APPLICATION CYCLE FOR SPOT PAINTING/REPAIRING OF SMALL DEFECTS APPLICATION: painting cycle for repainting, can be used in car repairs, small defects to be covered at the end of the production line (buses&trucks), small defects to be removed in powder painted parts. Step 1 2 3 4 5 6 7 8 9 10 11 Description Sanding of the part/s with defect Accurate cleaning/decreasing with specific product and tissue Application of putty Sanding of the putty with sanding paper no.150-180 Cleaning using specific product and tissue. Application of a primer. Sanding of the primer using an abrasive paper with less grit, recommended no. 400. Cleaning using specific product and tissue. Application of PU paint of the desired color, in case the gloss level must be changed add a specific paste at maximum 10% ratio. 2 layers, waiting 1-1.5 hours between the two application. Application of an abrasive paste on the area bordering the new painted area & the old painted (or powder painted) surface in order to reduce the color difference (as gloss). Application of a polishing product to improve the gloss of the full surface (new&old paint). Recommended Product IMPA Quick Off 0642 IMPA F4 3008 IMPA Quick Off 0642 IMPA Filler Spray 2004 IMPA Quick Off 0642 IMPA Pasta Opacante 1890004 IMPA Polish Abrasive 2200 IMPA Polish Extra Gloss 2201 In case the client is using an IMPA paint STEP 9 is as follow: Step 9 Description The paint PU is based on the following componets: - PU paint type 1818 of the required color - Hardner: PU Extra 1873 in ratio of 1 part each two parts of paint - Thinner: to be added as per required viscosity&application tool – usually 5% to 10% (Diluente Extra 1611) Paint to be applied in 2 layers, waiting 1-1.5 hours between the two application. Recommended Product IMPA PU Paint 1818 IMPA PU Extra 1873 IMPA Diluente Extra 1611 NOTE: in such case is not needed to add “IMPA Pasta Opacante 1890004” because the gloss match is made by IMPA during the color development. VRTS Industrial Solutions Pvt Ltd – Confidential Page 1
  • 7. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. Recommended product – Key information: Product IMPA Quick Off 0642 IMPA F4 3008 Description Cleaner degreaser liquid Two components polyester filler paste - KIT IMPA Filler Spray 2004 IMPA Pasta Opacante 1890004 IMPA Polish Abrasive 2200 IMPA Polish Extra Gloss 2201 One component Filler Spray Paste for gloss reduction, max quantity 10% Available packaging 500 ml bottle Available in different packaging: - 3,6 Kg tin - 1,3 Kg tin 400 ml Spray 3,5 Kg tin Polish with abrasive effect 1 Liter Polish for finishing 1 Liter Description PU paint of the required color Hardener for Pu paint. Ratio is 1 part of hardener each 2 parts of paint Thinner, to be added to the paint+hardener in a ratio that depends by the required viscosity&type of application tool. Usually is between 5% to 10% Available packaging 20 Kg tin 5 Kg tin For Paint: Product IMPA PU Paint 181 IMPA PU Extra 1873 IMPA Diluente Extra 1611 5 liter tin TDS and MSDS of all above listed products available on request. Type of Document Application cycle Description Application cycle for spot painting / repairing of small defects VRTS Industrial Solutions Pvt Ltd – Confidential Issued on 19/10/2013 Page 2 Revision 1
  • 8. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. APPLICATION CYCLE TO IMPROVE RFP PARTS USED IN INTERIOR APPLICATION APPLICATION: for FRP (Fiber Reinforced Polymers) panels used in interior application in buses or trucks (example: bus dashboard) is mandatory to have a good surface finishing and paintability, such result can be achieved improving the moulds/tools used for production (big investment) or with a correct application of special putty and filler by IMPA Step 1 2 3 4 5 6 7 8 9 10 Description Sanding of the part/s with big defect Accurate cleaning/decreasing with specific product and tissue Application of putty charged with Glass Fiber in order to have good mechanical property and flexibility as well. The putty is needed to close holes, fill dents, fill missing parts and other big defects Sanding of the putty with sanding paper no.150-180 Accurate cleaning/decreasing with specific product and tissue Application of a spray filler primer to fill: scratches (also deep ones), cover vast areas full of “pinholes”, cover other surface defects. Thanks to the spray application a vast surface can be quickly covered. One liter of product can cover approx.. 2 sqm of surface. Sanding of the putty with sanding paper no.240-260 Accurate cleaning/decreasing with specific product and tissue If some small defects are still visible on the surface a 1 component putty ready to use can be used (for pinholes only) Painting Recommended Product IMPA Quick Off 0642 IMPA Glass R 3122 IMPA Quick Off 0642 IMPA Spruzzo 3300 IMPA Quick Off 0642 IMPA Finissage 1069 NOTE: step 1,2 and 3 are needed only in case of big holes, dent and missing part of the RFP piece. If defects are scratches, pinholes and so on the cycle can start from step 4. Recommended product – Key information: Product IMPA Quick Off 0642 IMPA Glass R 3122 Description Cleaner degreaser liquid Two components universal polyester filler with glass fiber VRTS Industrial Solutions Pvt Ltd – Confidential Page 1 Available packaging 500 ml bottle Available in different packaging: - 0,3 Kg KIT - 0,8 Kg KIT - 1,2 Kg KIT
  • 9. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. IMPA Spruzzo 3300 IMPA Finissage1069 Two pack primer for spray application One component fine filler. Ready to use. 1,05 Liter Kit 180 grams tube TDS and MSDS of all above listed products available on request. Type of Document Application cycle Description Application cycle to improve surface finishing and paintability of FRP panels for interior VRTS Industrial Solutions Pvt Ltd – Confidential Issued on 25/05/2013 Page 2 Revision 2
  • 10. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. APPLICATION CYCLE TO IMPROVE METAL PARTS TO BE POWDER PAINTED OR SUBJECT TO HEAT CYCLES APPLICATION: improve the surface of metal parts that are going to be painted with powder coating (high temperature application) or with liquid paint with drying in oven or parts that are exposed to thermal cycle during their usage: in all of the above listed example is needed a putty able to follow the metal expansion/dilatation due to temperature increase Step 1 2 3 4 5 6 Description Sanding of the part/s with defect Accurate cleaning/decreasing with specific product and tissue Application of putty charged with metal powder in order to have expansion/dilatation property comparable with the metal Sanding of the putty with sanding paper no.150-180 Accurate cleaning/decreasing with specific product and tissue Painting as per currently used process (example: powder coating) Recommended Product IMPA Quick Off 0642 IMPA Metal Fill 3002 IMPA Quick Off 0642 Recommended product – Key information: Product IMPA Quick Off 0642 IMPA Metal Fill 3002 Description Cleaner degreaser liquid Two components universal polyester filler with metal powder Available packaging 500 ml bottle Available in different packaging: - 1 Kg tin KIT - 300 g tin KIT TDS and MSDS of all above listed products available on request. Type of Document Application cycle Description Application cycle to improve metal parts to be powder painted or subject to heat cycles VRTS Industrial Solutions Pvt Ltd – Confidential Issued on 19/10/2013 Page 1 Revision 1
  • 11. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. APPLICATION CYCLE TO PAINT EXTERIOR PLASTIC PARTS – BLACK or GREY APPLICATION: improving the look of exterior plastic parts of a vehicle (roto-moulded but also injection-moulded such as: fenders, bumpers, mirrors) can require high investment to improve the quality of the mould. As cost effective alternative a surface treatment can achieve the same result. For such application is available a specific application cycle developed by IMPA (only in black or grey color) Step 1 2 3 4 5 6 Description Sanding of the part/s with big defect Accurate cleaning/decreasing with specific product and tissue Application of putty charged with Glass Fiber in order to have good mechanical property and flexibility as well (IMPA FIBRATO 3105). The putty charged with fiber is needed to close holes and fill missing parts and other big defects. If there are less serious surface defects a standard putty for plastic can be used (IMPA BUMPER FINE STUCK 3106) Sanding of the putty with sanding paper no.150-180 Accurate cleaning/decreasing with specific product and tissue Paint with special, one component, paint made by IMPA diluted with a specific thinner at 8%-10% ratio. Usually 4-5 sqm/liter is the coverage. Recommended Product IMPA Quick Off 0642 IMPA FIBRATO 3105 or IMPA BUMPER FINE STUCK 3106 IMPA Quick Off 0642 IMPA Bumper Paint 1501 IMPA Diluente Nitro Antinebbia 1616 NOTE: a) step 1,2 and 3 are needed only in case of big holes, dent and missing part of the plastic part. If defects are scratches, pinholes and non-homogenous color the cycle can start from step 5. b) Bumper Paint is supplied only in black or grey color and can be applied on several type of plastic (PE, LDPE, HDPE, ABS, PA,…) but not on PET. See TDS for additional information Recommended product – Key information: Product IMPA Quick Off 0642 Description Cleaner degreaser liquid IMPA FIBRATO 3105 Reinforced polyester filler paste. Two components. Fine polyester putty for plastic. Two components. Textured one component paint for plastic parts. IMPA BUMPER FINE STUCK 3106 IMPA Bumber Paint VRTS Industrial Solutions Pvt Ltd – Confidential Page 1 Available packaging 500 ml bottle or 5 liters tin 0,8 Kg tin - KIT 0,8 Kg tin - KIT 1 liter tin
  • 12. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. 1501 IMPA Diluente Nitro Antinebbia 1616 Cellulose thinner 5 liters tin TDS and MSDS of all above listed products available on request. Type of Document Application cycle Description Application cycle to improve look of exterior plastic parts in black or grey color VRTS Industrial Solutions Pvt Ltd – Confidential Issued on 19/05/2013 Page 2 Revision 1
  • 13. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. APPLICATION CYCLE TO PAINT EXTERIOR PLASTIC PARTS – CUSTOMIZED COLOR APPLICATION: improving the look of exterior plastic parts of a vehicle (roto-moulded but also injection-moulded such as: fenders, bumpers, mirrors) can require high investment to improve the quality of the mould. As cost effective alternative a surface treatment can achieve the same result o n top of that is also possible to give to the plastic parts a specific color (usually the same of the vehicle). Step 1 2 3 4 5 6 7 Description Sanding of the part/s with big defect Accurate cleaning/decreasing with specific product and tissue Application of putty charged with Glass Fiber in order to have good mechanical property and flexibility as well (IMPA FIBRATO 3105). The putty charged with fiber is needed to close holes and fill missing parts and other big defects. If there are less serious surface defects a standard putty for plastic can be used (IMPA BUMPER FINE STUCK 3106) Sanding of the putty with sanding paper no.150-180 Accurate cleaning/decreasing with specific product and tissue Apply a layer of a product to improve adhesion on plastic. Coverage is 10 sqm/liter PU paint must be prepared as usual (with the required color), at the paint must be also added a special additive (IMPA FLEXING 1537) at 10% ratio in order to increase the flexibility of the paint. Without such additive the PU paint has a different flexibility compared to the plastic part below it, such difference will lead to paint cracks. Two layers (coats) are needed, between the two application at least 1,5 hours are needed to have the paint dried-up. Recommended Product IMPA Quick Off 0642 IMPA FIBRATO 3105 or IMPA BUMPER FINE STUCK 3106 IMPA Quick Off 0642 IMPA TREND 1540 For the paint: - IMPA PU Paint 1818 - IMPA PU Extra 1873 (hardener, ratio 1 part each 2 parts of paint) - IMPA Diluente Extra 1611 (thinner, max 5%10%) As additive to increase paint’s flexibility: - IMPA FLEXING 1537 (to be added at 10%) Recommended product – Key information: Product IMPA Quick Off 0642 Description Cleaner degreaser liquid IMPA FIBRATO 3105 Reinforced polyester filler paste. Two components. VRTS Industrial Solutions Pvt Ltd – Confidential Available packaging 500 ml bottle or 5 liter tin 0,8 Kg tin - KIT Page 1
  • 14. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. IMPA BUMPER FINE STUCK 3106 IMPA TREND 1540 IMPA PU Paint 181 IMPA PU Extra 1873 IMPA Diluente Extra 1611 IMPA FLEXING 1537 Fine polyester putty for plastic. Two components. Preparatory paint for plastic PU paint of the required color Hardener for Pu paint. Ratio is 1 part of hardener each 2 parts of paint Thinner, to be added to the paint+hardener in a ratio that depends by the required viscosity&type of application tool. Usually is between 5% to 10% Flexing additive to be added to paint 0,8 Kg tin - KIT 0,5 Liter tin 20 Kg tin 5 Kg tin 5 liter tin 0,5 liter tin TDS and MSDS of all above listed products available on request. Type of Document Application cycle Description Application cycle to improve look of exterior plastic parts in customized color VRTS Industrial Solutions Pvt Ltd – Confidential Issued on 19/05/2013 Page 2 Revision 1
  • 15. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. APPLICATION CYCLE TO PAINT INTERIOR PLASTIC PARTS – SOFT TOUCH EFFECT APPLICATION: improving look and finishing of interior plastic parts of a vehicle (example: bus, van) can changing a lot the perception of the vehicle: from “basic” to “luxury”. But replacing plastic parts with more expensive materials can be a very costly solution. As cost effective alternative a surface treatment can achieve a significant improvement of plastic parts giving a “soft-touch” effect. Step 1 2 3 4 5 6 7 Description Sanding of the part/s with big defect (if any) Accurate cleaning/decreasing with specific product and tissue Application of putty charged with Glass Fiber in order to have good mechanical property and flexibility as well (IMPA FIBRATO 3105). The putty charged with fiber is needed to close holes and fill missing parts and other big defects. If there are less serious surface defects a standard putty for plastic can be used (IMPA BUMPER FINE STUCK 3106) Sanding of the putty with sanding paper no.150-180 Accurate cleaning/decreasing with specific product and tissue Apply a layer of a product to improve adhesion on plastic. Coverage is 10 sqm/liter PU paint must be prepared as usual (with the required color), at the paint must be also added a special additive (IMPA FLEXING 1537) at 10% ratio in order to increase the flexibility of the paint. Without such additive the PU paint has a different flexibility compared to the plastic part below it, such difference will lead to paint cracks. Two layers (coats) are needed, between the two application at least 1,5 hours are needed to have the paint dried-up. 8 Paint the part with a special paint giving soft touch effect. The paint is transparent and is giving more or less “soft touch” effect according to the applied thickness. The visible color will be the color of the PU paint applied in the previous step with a “milky” VRTS Industrial Solutions Pvt Ltd – Confidential Recommended Product IMPA Quick Off 0642 IMPA FIBRATO 3105 or IMPA BUMPER FINE STUCK 3106 IMPA Quick Off 0642 IMPA TREND 1540 For the paint: - IMPA PU Paint 1818 - IMPA PU Extra 1873 (hardener, ratio 1 part each 2 parts of paint) - IMPA Diluente Extra 1611 (thinner, max 5%10%) As additive to increase paint’s flexibility: - IMPA FLEXING 1537 (to be added at 10%) For the soft touch paint: - IMPA TACTION 1380 - IMPA Hardener for TACTION 4506 (ratio 1 part of hardener each 5 Page 1
  • 16. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. effect due to the soft touch paint. The paint is a 2 components paint (an hardener is needed) and also a thinner may be needed as per application tool&condition (temperature & humidity) of paint) IMPA Diluente Extra 1611 (thinner, 10%15%) - Note: Taction can be applied directly on plastic (not painted) if plastic is ABS or Polycarbonate. In any case an accurate cleaning/degreasing with IMPA Quick Off 0642 is needed. Recommended product – Key information: Product IMPA Quick Off 0642 Description Cleaner degreaser liquid IMPA FIBRATO 3105 Reinforced polyester filler paste. Two components. Fine polyester putty for plastic. Two components. Preparatory paint for plastic PU paint of the required color Hardener for Pu paint. Ratio is 1 part of hardener each 2 parts of paint Thinner, to be added to the paint+hardener in a ratio that depends by the required viscosity&type of application tool. Usually is between 5% to 10% Flexing additive to be added to paint Polyurethane two components clear coat with soft touch effect Hardener for Taction. Ratio is 1 part of hardener each 5 parts of Taction paint. IMPA BUMPER FINE STUCK 3106 IMPA TREND 1540 IMPA PU Paint 1818 IMPA PU Extra 1873 IMPA Diluente Extra 1611 IMPA FLEXING 1537 IMPA TACTION 1380 IMPA HARDENER FOR TACTION 4506 Available packaging 500 ml bottle or 5 liter tin 0,8 Kg tin - KIT 0,8 Kg tin - KIT 0,5 Liter tin 20 Kg tin 5 Kg tin 5 liter tin 0,5 liter tin 20 Kg tin 4 Kg tin TDS and MSDS of all above listed products available on request. Type of Document Application cycle Description Application cycle to improve look of interior plastic parts giving soft touch effect. VRTS Industrial Solutions Pvt Ltd – Confidential Issued on 19/05/2013 Page 2 Revision 1
  • 17. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. APPLICATION CYCLE TO PAINT METAL PARTS SUBJECT TO VERY HIGH TEMPERATURE APPLICATION: paint a protect against corrosion metal parts subject to high temperatures like chimneys, ovens, piping used for overheated steam, exhaust pipes and wherever temperature may reach 500-600°C. Step 1 2 3 4 Description Accurate sand blasting of the part to be painted. Accurate cleaning and degreasing using a specific product Apply a layer of inorganic zinc coating to protect against corrosion. ZINCANTE INORGANICO is a 2 components product. Add also thinner Diluente Nitro Antinebbia 1616 at 3-5% ratio Painting with special silicon paint for high temperature VULKAN. Coverage is 7-8 sqm/liter. The paint must be diluted with IMPA Diluente Nitro Antinebbia 1616: - At 15-20% ratio for spray application - At 5-10% ratio for brush/roller application Recommended Product IMPA Quick Off 0642 IMPA ZINCANTE INORGANICO 1026 IMPA Diluente Nitro Antinebbia 1616 IMPA VULKAN 1127 IMPA Diluente Nitro Antinebbia 1616 Recommended product – Key information: Product IMPA Quick Off 0642 Description Cleaner degreaser liquid IMPA ZINCANTE INORGANICO 1026 Inorganic zinc coating primer. Two components to be mixed with a ration 100:250. IMPA VULKAN 1127 Silicon enamel with resistance to very high temperature Cellulose thinner IMPA Diluente Nitro Antinebbia 1616 Available packaging 500 ml bottle or 5 liters tin KIT: 1 tin 10 Kg of component A and 1 tin 25 Kg component B 4 liter tin 5 liters tin TDS and MSDS of all above listed products available on request. Type of Document Application cycle Description Issued on Application cycle to paint metal parts subject 12/03/2013 to very high temperature. VRTS Industrial Solutions Pvt Ltd – Confidential Page 1 Revision 1
  • 18. VRTS Industrial Solution Pvt. Ltd. B-177, Phase – II , Noida – 201305, U.P. APPLICATION CYCLE TO PAINT PVC WINDOWS – CUSTOMIZED COLOR APPLICATION: painting a PVC window can improve the product and differentiate it from a standard “all white” window. The color can be chosed among the RAL color: from a standard brown (to copy the wood) to brilliant colors like red, blue and yellow. The paint can be applied on extruded bar (before cutting and assembly of the window) or on the already assembled window’s frame. Step Description Recommended Product 1 Accurate cleaning/decreasing with specific product IMPA Quick Off 0642 and tissue 2 Using a tissue soaked of a special thinner, type Extra IMPA Diluente Extra PU 1611 PU 1611, clean all the surface to be painted. Such step will “activate” the surface improving the adhesion of the paint to the PVC part. 3 Spray the special paint Finitura ADP (of the required IMPA Finitura ADP 1846 color) mixed with its hardener PU Extra 1873 with a ratio of 5 parts of paint and 1 of hardener. IMPA PU Extra 1873 Dilute the mix paint+hardener using thinner Extra PU 1611 with a ratio 15-20% IMPA Diluente Extra PU 1611 Apply 2 coats, after the first wait 10 minutes before apply the second. Coverage 8 sqm/kg. NOTE: the above descibed cycle can be applied on PVC but also on ABS and PC/ABS plastics. Recommended product – Key information: Product IMPA Quick Off 0642 Description Cleaner degreaser liquid IMPA Diluente Extra PU Thinner, to be added to the paint+hardener in a 1611 ratio that depends by the required viscosity&type of application tool. Usually is between 15% to 20% IMPA Finitura ADP Semi-gloss enamel based on acrylic resin and 1846 isocyanate adduct. IMPA PU Extra 1873 Hardener for paint Available packaging 500 ml bottle or 5 liters tin 5 liters tin 20 kg tin 5 Kg tin TDS and MSDS of all above listed products available on request. Type of Document Application cycle Description Application cycle to paint PVC windows – Custom color VRTS Industrial Solutions Pvt Ltd – Confidential Issued on 22/04/2013 Page 1 Revision 1
  • 19. BARRIER 87-1151 0704. Water-reducible Intumescent Paint 02/10/13 LRC/nz Description and use Intumescent Paint for fire protection of metal structures, metal panels, columns and structures made up of cement, concrete floors, brick walls, etc. In case of fire, special BARRIER 87-1151 components interact at temperatures above 200°C (390° producing a non-flammable insulating foam that protects the surface from fire for some time, F), preventing the structural elements from subsiding, and allowing the fire brigade to intervene and possibly to access the blazing premises without the risk of a structural collapse. The time for which the BARRIER protects against fire is shown in minutes and represents the "Class" of the product. This varies depending on the type of surface and on the thickness of the BARRIER applied. It is recommended to protect structures indoors or not directly exposed to washing away of the rain or to high humidity such as steel or concrete industrial buildings, warehouses, canopies, cinemas, theatres, schools, hospitals, airports, underground stations, etc. Technical data Colour :white. For technical reasons BARRIER can't be produced in deep colours. It's possible to get it into light shades or it can be recoated to obtain the required final colour. Binder : vinyl versatate dispersion Dry film appearance : matt Total non volatile by weight : 66% ( ± 1) Specific gravity @ 20° C : 1.29 kg/l ( ± 0.04) Viscosity @ 20° C : 4800  6400 mPa.s Brookfield RVT rpm 50 s 5 Practical coverage : according the requested resistance class. : 12 months in original sealed container. Storage life NB: The storage and application temperature must be kept within + 5° C(41° and + 25° (77° F) C F) This product is Compliant with fire protection requirement for passenger vehicles according to FMVSS 302-2008. Product certification issued by Automotive Research Association - ARAI in 2013 Compliant with Directive 2004/42/CE-IIA(i) maximum VOC limit value: 140 g/l (2010) Application note Surface preparation : BARRIER can be applied directly on the surfaces to be protected, provided that they are clean, dry, without dust or grease and made rough by sanding or sandblasting. On steel surfaces apply a first light coat of a quick drying antirust paint FONDO F.D. code 1859 or KORINTHOS PRIMER code 0717 or FONDO ANTICORROSIVO EPOX code 1293. On galvanized steel, use as an adhesion primer our product KORINTHOS PRIMER or FONDO ANTICORROSIVO EPOX. In case of chalking or fresh concrete, surface must be treated with a layer of fixative masonry sealer CLIM-O- IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 1 / 4
  • 20. BARRIER 87-1151 0704. Water-reducible Intumescent Paint 02/10/13 LRC/nz PAINT PRO code 1004, or with a water-thinnable type POLY ACRYL code 0004 or SUPERFIX code 0010. Product preparation : Mix well to even colour and consistency. Application method : - airless spraying - air mix - roller - brush Reduction : BARRIER is ready to use and should be applied such it is just to make a sufficient thickness with less possible paint layers. If necessary and according to the application method, BARRIER can be thinned down with 5  10% of water. Application : - airless spraying: we recommend the use of a high pressure piston or diaphragm pump, gas or electric engine powered (200  250 bar). Choose self-cleaning nozzle and spraying angle according to the structure to be treated but not less than 23 (0.023 inch = 0.58 mm). The angle of the spray nozzle is very important in order to limit waste spraying. - conventional spray gun: use nozzles with large hole ∅ 2.2  2.5 mm @ 3  5 bar pressure. Air drying time : According to the applied thickness. In ventilated place, at 25° one coat of 600 µm wet will C be recoatable after few hours and will be completely dry after approx. 24 hours. Suggested thickness : Thickness changes depending on requested protection "Class". Thickness and relative protections (steel or concrete) are well indicated in the Test Certificate. Described thickness must be respected without exceeding, particularly in the corners where too much product can crack during drying time. Apply product in several coats. Do not apply more than 700  800 µm wet for each single coat. One single coat of 800 µm wet can be applied with airless pump and it correspond to 550 µm dry = 1Kg/m2. WARNING: Contact our TECHNICAL SERVICE to know the quantity of product to be applied on the structures to be treated. Certificates are issued by Afiti Licof (Spain). IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 2 / 4
  • 21. BARRIER 87-1151 0704. Water-reducible Intumescent Paint 02/10/13 LRC/nz On STEEL STRUCTURES certified for Class R 15 - 30 - 45 - 60 - 90 - 120 (Certificate n° 2125T10-4 of 27/07/2011) issued by Afiti Licof according to the European Standards UNE ENV 13381-8:2010. On WALLS AND FLOORS certified for Class R 30 - 60 - 90 - 120 (Certificate n° 8689/12-2 of 09/10/2012) issued by Afiti Licof according to the European Standards UNE ENV 13381-3:2004. On BEAMS AND COLUMNS certified for Class R 30 - 60 - 90 - 120 (Certificate n° 8689/12-3 of 09/10/2012) issued by Afiti Licof according to the European Standards UNE ENV 13381-3:2004. On request, integrative reports are worded by an engineer enrolled in the official list of the Ministry of the Interiors, according to law n° 818-84. In accordance with Directive 89/106/EEC on construction products, Barrier 87-1151 has been awarded the European Technical Approval (ETA) and EC mark for compliance with the provisions of ETAG 018 Guidelines - part 1 and part 2. INSTRUCTIONS FOR CONSERVATION AND APPLICATION OF "BARRIER" WATER-BASED 1 - During storage Because of the thixotropic features of the product, after long storage there could occur a thickening. In this case carry out a mechanical stirring by a suitable propeller drill. Avoid temperature below + 5° (41° frozen product can not be used anymore. (BEWARE C F), OF FROST). Avoid storage for long time at temperature over 25° (77° C F). 2 - During application Applying BARRIER outdoor, in open air and in several days, it is absolutely necessary to protect coated surfaces from rain and dew 'till recoating them with a water-proof paint. No caution needed if product will be applied indoor and in a dry place like cinemas, theatres, schools, garages, closed hangars, shopping centres, supermarkets, etc. 3 - After application Avoid washing away by the rain which, because of BARRIER porosity, will go through the film coat getting blisters and flaking, and also dissolving and taking off the active components, leaving the product absolutely inefficient against the fire. Also high moisture or steam will get problems time by time (for example for application in shower room, laundry, dungeon, etc.) because the dampened salts will be partially dissolved, coming up on the surface and causing, after some time, superficial crusts. In such conditions BARRIER must be always protected, overcoating it with a water-proof paint. Apply a protective water-proof coat in the properly thickness, without exceed in quantity because high thickness may stop the free foam expansion in fire conditions. At the end of the coating system, BARRIER will not be sensitive anymore to even strong sudden changes of temperature. Applied product will not loose its intumescent features, IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 3 / 4
  • 22. BARRIER 87-1151 0704. Water-reducible Intumescent Paint 02/10/13 LRC/nz provided that there will not happen one of the above described conditions, and the application has be done following exactly all the instructions. NOTE: Information provided in this technical data sheet is based upon our best experience and technical knowledge; it does not absolve the users from carrying out tests and preventive checks in order to verify the suitability for use. For further technical information or for suggestions about specific systems and/or applications, please contact our TECHNICAL SERVICE. FOR PROFESSIONAL USE ONLY This note replaces all the previous ones. Please, make sure to have the latest issue. The above mentioned data are meant to facilitate our customers in the use of our products. IMPA is not responsible for applications of products carried out beyond its direct control. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 4 / 4
  • 23. BUMPER PAINT 1501. Textured paint for bumpers and plastic trims 01/09/10 LRB/nz Description and use One-component product offering excellent adhesion to most of plastic surfaces used in car bumpers manufacturing (polypropylene, polycarbonate, ABS, Pocan, xenoy, rigid polyurethane, fiberglass reinforced polyester, etc. except for polyethylene and mixture containing this stuff). It features fast drying, high adhesion, excellent resistance to washing and weathering; semi-matt appearance like the original bumpers. It can be used as a finishing treatment or as adhesion primer, also before applying the polyester filler FIBRATO code 3105. Technical data Colour Binder Dry film appearance Specific gravity Viscosity Practical cover rate Storage life @ 20°C.(68°F.) NB: Data recorded @ 20°C.(68°F.) : : : : : : : see price list blend of alkyd and acrylic resins semi-matt - 15 ÷ 20 gloss (Gardner 60°) 1.12 kg/l ( ± 0.02) 2000 ÷ 2400 mPa.s Brookfield RVT rpm 50 s 5 3 ÷ 5 m²/l according the applied thickness. 24 months in original sealed container. The product is compliant with Directive 2004/42/CE-IIB(c) maximum VOC limit value: 540 g/l Application note Substrate preparation : Surface to be treated must be dry, clean and free from oil, bitumen and mud stains. Clean off silicon or polishing wax traces using a wipe soaked with ANTISILICONE code 1618. Product preparation : Stir well to even colour and consistency. Application method : - air mix spray gun with nozzle ∅ 1.7 ÷ 1.9 mm and pressure of 2 ÷ 3 bar. Reduction : To obtain a thick texture: do not reduce. Add 10% of DILUENTE NITRO ANTINEBBIA (cellulose thinner) code 1616 for a normal texture or if used as a primer. Suggested thickness : 50 ÷ 100 μm dry film high thickness is not needed. Air drying @ 20°C. with thickness of 80 ÷ 100 μm : Touch free Dry through Recoatable : after 4 ÷ 6 hours : 30 minutes : 8 hours IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 1 / 2
  • 24. BUMPER PAINT 1501. Textured paint for bumpers and plastic trims 01/09/10 LRB/nz NOTE: Information provided in this technical data sheet is based upon our best experience and technical knowledge; it does not absolve the users from carrying out tests and preventive checks in order to verify the suitability for use. For further technical information about specific systems and/or special applications, please contact our TECHNICAL SERVICE. FOR PROFESSIONAL USE ONLY This note replaces all the previous ones. Please, make sure to have the latest issue. The above mentioned data are meant to facilitate our customers in the use of our products. IMPA is not responsible for applications of products carried out beyond its direct control. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 2 / 2
  • 25. F4 3008. Polyester filler paste for steel and fiberglass 06/09/10 LRD/nz Description and use Two-pack filler paste featuring quick hardening and strong adhesion. The paste is easy to spread and allows to obtain both great thickness and thin layers. The sanding work is quick and easy, the sandpaper will not fill or clog. Recommended for all traditional car body work in which the dry sanding is used. Product also suitable for nautical use. Technical data Colour Binder Specific gravity∗∗ Hardener Curing ratio Gel time∗∗ : : : : : : Complete polymerisation∗∗ Sandability∗∗ Flexibility Water resistance Solvent resistance Storage life∗∗ ∗∗ Data recorded @ 20°C.(68°F.). : : : : : : yellow blend of unsaturated polyester resins part “A”: 1.78 kg/l ( ± 0.03) paste code 4000 100 of A + 1 ÷ 3 of B by weight 5 ÷ 7 minutes with 2 parts by weight of hardener to 100 parts of A after 2 hours after 30 minutes on medium thickness medium excellent excellent 12 months in original sealed container, away from light. The product is compliant with Directive 2004/42/CE-IIB(b) maximum VOC limit value: 250 g/l Application note Suitable surfaces : Steel, cast iron, aged car paints and fiberglass free of detaching agents. For any further information apply to our TECHNICAL SERVICE. Not suitable surfaces : Wash primer, epoxy primers with phenolic hardeners, thermoplastic varnishes, solvent sensitive primers. On aluminium, zinc plated steel and light alloys we recommend the use of our universal polyester fillers. Surface preparation : Surfaces to be filled must be dry, clean, free of dust or grease, and made rough by sanding. Application method : spatula (blade) Product preparation : To use the filler, add the hardener according to the room temperature and the requested gel time, like the following schedule: IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 1 / 2
  • 26. F4 3008. Polyester filler paste for steel and fiberglass 06/09/10 LRD/nz Suggested ratio for a temperature up to 10°C. (50°F.) 10 ÷ 20°C. (50 ÷ 68°F.) over 20°C. (68°F.) Tube (by weight) 3 to 100 2 to 100 1 to 100 Stir thoroughly the two components and apply making a light pressure on the spatula, to get a better adhesion. For the sanding work it’s suggested the use of sandpaper P80, P120, P180, P240 grit. For best final result, before applying the top-coat spray over the filler a coat of the High Solids Primer EQUALIX HS Code 1513. Infrared rays lamps. Using medium or short waves IR lamps, waiting time before sanding can be reduced, getting at the same time a more dry surface. After application allow some minutes before radiating the filler. It is important that filler temperature never exceeds 60°C.(140°F.) Refer to the lighting system manufacturer to get correct user information (e.g. times and distances). NOTE: Avoid to apply when temperature is below + 10°C.(50°F.) Information provided in this technical data sheet is based upon our best experience and technical knowledge; it does not absolve the users from carrying out tests and preventive checks in order to verify the suitability for use. For further technical information about specific systems and/or special applications, please contact our TECHNICAL SERVICE. This note replaces all the previous ones. Please, make sure to have the latest issue. The above mentioned data are meant to facilitate our customers in the use of our products. IMPA is not responsible for applications of products carried out beyond its direct control. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 2 / 2
  • 27. FINITURA ADP 1846. Finish with direct adhesion to PVC, ABS and PC/ABS 11/03/10 LRB/nz Description and use Semigloss enamel based on acrylic resin and isocyanate adduct. Recommended for use on properly prepared plastic substrates. It can be coloured using the ADVANCE HT/IMPASYSTEM tinting system. Technical data Colour Pot-life Dry film appearance : : : on request 4 ÷ 6 hours semigloss - 45 ÷ 60 gloss (Gardner 60°) depending on thickness. Viscosity : Part “A” : 60 ÷ 80 seconds ISO-DIN Cup # 4 Practical cover rate∗ : 8 ÷ 9 m²/kg per two coats. Storage life : 12 months in original sealed container. ∗ The cover rate is calculated on the suggested thickness and applied on plane and regular surfaces. NB: Data recorded @ 20°C.(68°F.) Substrate preparation PVC/ABS/PC/ABS: clean and degrease by using ANTISILICONE code 1618, then pass with a cloth soaked of DILUENTE EXTRA PU code 1611, wait until the surface becomes matt, next apply FINITURA ADP. TRANSPARENT PLEXIGLASS: clean only using ANTISILICONE. Preparation Stir thoroughly the product to achieve even colour and consistency, then add the suitable hardener in the following ratio: BY WEIGHT / IN PESO PRODUCT / PRODOTTO 1846 FINITURA ADP HARDENER / INDURITORE 4300 INDURITORE STANDARD or else/oppure 4500 INDURITORE FAST THINNER / DILUENTE 1611 DILUENTE EXTRA PU or else/oppure 1653 DILUENTE PER ACRILICI 100 20 15 ÷ 20 Application method : - air mix spray gun with nozzle ∅ 1.2 ÷ 1.4 mm and pressure of 3 ÷ 4 bar. Recommended thickness : 30 μm dry film in two-three layers, waiting 5 ÷ 10 minutes between them. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 1 / 2
  • 28. FINITURA ADP 1846. Finish with direct adhesion to PVC, ABS and PC/ABS 11/03/10 LRB/nz DRYING TIME / ESSICCAZIONE Air drying/Aria @ 20°C.65%R.H./U.R. Dust free Fuori polvere 15 ÷ 20 minutes/min. Oven/Forno @ 60°C. Handling Al tatto Through drying In profondità 4 ÷ 6 hours/ore 24 ÷ 36 hours/ore 50 ÷ 60 minutes Flash off/ Appassimento: 20 ÷ 30 min. NOTE: Apply only the suggested thickness. Otherwise, and especially in case of high environment temperature, blisters may come up on the film surface. Do not apply the product after the suggested pot-life; the forming film will have bad adhesion to the substrate. Information provided in this technical data sheet is based upon our best experience and technical knowledge; it does not absolve the users from carrying out tests and preventive checks in order to verify the suitability for use. For further technical information about specific systems and/or special applications, please contact our TECHNICAL SERVICE. FOR PROFESSIONAL USE ONLY This note replaces all the previous ones. Please, make sure to have the latest issue. The above mentioned data are meant to facilitate our customers in the use of our products. IMPA is not responsible for applications of products carried out beyond its direct control. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 2 / 2
  • 29. FLEXING 1537. Flexibility additive for one- and two-comp. systems solvent-based 21/05/09 LRB/nz Description and use Recommended when the flexibility has to be long lasting in the varnishes, enamels and primers applied over flexible surfaces. Technical data Appearance Colour Binder Specific gravity Storage life NB: Data recorded @ 20°C.(68°F.) : : : : : thick liquid transparent yellowish polyurethane 1.08 kg/l ( ± 0.02) 24 months in original sealed container. : This flexing additive has a good compatibility with systems based on polyurethane, acrylic, vinyl and cellulose resins. Poorly compatible with systems based on Cellulose Acetate-Butyrate (matt base). In one-component systems, add the product with 5 ÷ 8% of FLEXING; in two-components systems, use 10 ÷ 15% of FLEXING, according to the support flexibility. Next, cure or reduce the product as recommended in the Technical Data Sheet relating to the same product. Application note Product preparation Plastic bumpers, cycle for coating: 1. Primer for plastic (TREND code 1540 or TRONIC code 1541) 2. Filling Primer such as EQUALIX HS modified with 10% of FLEXING, subsequently sand-down 3. Possible matt base 4. Clear-coat additivated with 10% of FLEXING NOTE: The use of the primer is necessary where a smooth finish is required but, for coating not textured plastic parts, the finishing varnish can be applied directly over the primer. In case of application over high flexible parts, increase the quantity of additive up to 15%. Information provided in this technical data sheet is based upon our best experience and technical knowledge; it does not absolve the users from carrying out tests and preventive checks in order to verify the suitability for use. For further technical information about specific systems and/or special applications, please contact our TECHNICAL SERVICE. FOR PROFESSIONAL USE ONLY This note replaces all the previous ones. Please, make sure to have the latest issue. The above mentioned data are meant to facilitate our customers in the use of our products. IMPA is not responsible for applications of products carried out beyond its direct control. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 1 / 1
  • 30. GLASS “R” 3122. Polyester filler paste reinforced with glass fibers 29/02/08 LRD/nz Description and uses Two-pack filler paste based on unsaturated polyester resins with added special glass fibers which give to the mass high mechanical features and surface hardness. This allows to reconstruct missing or strongly damaged small parts of the car body, and to fill holes thanks to the bridges of fibers that are formed above the empty points. Tough, medium hard, high water resistant, it can be sanded with rotate-orbital sander, and can be recoated with other putties or with any type of finishing product. Product also suitable for nautical use. Technical data Colour Binder Specific gravity∗∗ Hardener Curing ratio Gel time∗∗ : : : : : : Complete polymerisation∗∗ Sandability∗∗ Flexibility Water resistance Solvent resistance Storage life∗∗ ∗∗ Data recorded @ 20°C.(68°F.) : : : : : : kaki green unsaturated polyester resin part “A”: 1.70 kg/litre ( ± 0.03) paste code 4000 (tube) 100 of “A” + 1 ÷ 3 of “B” by weight 6 ÷ 8 minutes with 2 parts by weight of hardener to 100 parts of “A” after 3 hours after 40 minutes on medium thickness medium good good 12 months in original sealed container, away from light. The product is compliant with Directive 2004/42/CE-IIB(b) maximum VOC limit value: 250 g/l Application note Suitable surfaces : Steel, cast iron, aged car paints and fiberglass free of detaching agents. For any further information apply to our TECHNICAL SERVICE. Not suitable surfaces : Wash primer, epoxy primers with phenolic hardeners, thermoplastic varnishes, solvent sensitive primers. Aluminium, light alloys, zinc plated steel and surfaces with bad adhesion must be previously treated with a non phenolic or acid cured adhesion primer. Surface preparation : Surface to be filled must be dry, clean, free of dust or grease, and made rough by sanding. The rust must be removed as much as possible. Application method : spatula IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 1 / 2
  • 31. GLASS “R” 3122. Polyester filler paste reinforced with glass fibers 29/02/08 LRD/nz Product preparation : To use the filler, add the hardener according to the room temperature and the requested gel time, like the following schedule: Suggested ratio for a temperature up to 10°C. (50°F.) 10 ÷ 20°C. (50 ÷ 68°F.) over 20°C. (68°F.) Tube (by weight) 3 to 100 2 to 100 1 to 100 Stir thoroughly the two components up to get an homogeneous paste. Apply the filler pressing down the spatula in order to have the best adhesion, using the long fibers to restore the lacking parts or to clog the holes. After 30 ÷ 40 minutes, level with an abrasive disc or with the rotate-orbital sander using sandpaper P60-P80 grit. If necessary, repeat application with a non reinforced polyester filler. NOTE: Avoid to apply when temperature is below + 10°C.(50°F.) Information provided in this technical data sheet is based upon our best experience and technical knowledge; it does not absolve the users from carrying out tests and preventive checks in order to verify the suitability for use. For further technical information or for suggestions about specific systems and/or applications, please contact our TECHNICAL SERVICE. This note replaces all the previous ones. Please, make sure to have the latest issue. The above mentioned data are meant to facilitate our customers in the use of our products. IMPA is not responsible for applications of products carried out beyond its direct control. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 2 / 2
  • 32. METAL FILL 3002. Universal polyester filler with metal powder 06/09/10 LRD/nz Description and use Highly resistant and hard filler paste which can be applied on most metals. It is made up of unsaturated polyester resins, inert mineral and metallic extenders. Its lamellar structure ensures excellent adhesion even to difficult surfaces and in special condition, when ordinary fillers mechanical properties may be subjected to alterations. Especially recommended to reconstruct corroded metal parts and rusty fenders, to fix pieces by threading of the hardened filler, and to restore damaged parts on various substrates. Product also suitable for nautical use. Technical data Colour Hardened product appearance Binder : : : Specific gravity∗∗ Hardener Curing ratio Gel time∗∗ : : : : Complete polymerization∗∗ Workable∗∗ Flexibility Water resistance∗∗ Extension (traction) resistance∗∗ Adhesion∗∗ : : : : : : Property of the polymerised filler : Storage life∗∗ NB: Data recorded @ 20°C.(68°F.) : iron grey metal alike unsaturated polyester resins with high adhesion and resistance part A: 1.48 kg/l ( ± 0.03) paste code 4000 100 parts of A + 2 ÷ 3 parts of B by weight. 4 ÷ 5 minutes with 2 parts by weight of hardener to 100 parts of A after 1 hour after 30 minutes on medium thickness low excellent approx. 300 Kg on thread 8 x 1,25 MA indicative data registered by BS 5350 C5 method: Fe PO4 : 570 Kg/inch² rolled aluminium UNI 4507 : 420 Kg/inch² casting aluminium : 400 Kg/inch² electro-zinc plated sheet : 600 Kg/inch² resistance indicative value: dip in water @ 40°C.(104°F.) : more than 15 days @ 150°C. (302°F.) of temperature: more than 3 hours to the thermal chock: more than 40 cycles from 0 to 100°C.( 32 to 112°F.) in 15 days. to the acid of battery : more than 24 hours unaltered in discontinuous contacts with hydrocarbons and solvents in general. 12 months in original sealed container, away from light. The product is compliant with Directive 2004/42/CE-IIB(b) maximum VOC limit value: 250 g/l Application note IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 1 / 2
  • 33. METAL FILL 3002. Universal polyester filler with metal powder 06/09/10 LRD/nz Suitable surfaces : Steel, cast iron, aluminium, light alloys, zinc plated steel and fiberglass free of detaching agents. For any further information apply to our TECHNICAL SERVICE. Not suitable surfaces : Wash primer, epoxy primers with phenolic hardeners, thermoplastic varnishes, solvent sensitive primers. Copper and its alloys must be previously treated with a non-phenolic or acid cured adhesion primer. Surface preparation : Surfaces to be filled must be dry, degreased, roughed and free of existing paints. Application method : spatula (blade) Product preparation : To use the filler, add the hardener according to the room temperature and the requested gel time, like the following schedule: Suggested ratio for a temperature up to 15°C. (59°F.) over 15°C. (59°F.) Tube (by weight) 3 to 100 2 to 100 Stir thoroughly and apply the filler pressing down the spatula in order to have the best adhesion. The hardened filler can be worked with an abrasive disc for metal after about 30 minutes with a temperature ambient/metal of 17 ÷ 30°C.(62 ÷ 86°F.) or after 50 minutes when it is 10 ÷ 17°C. NOTE: Avoid to apply when temperature is below + 10°C.(50°F.) Information provided in this technical data sheet is based upon our best experience and technical knowledge; it does not absolve the users from carrying out tests and preventive checks in order to verify the suitability for use. For further technical information about specific systems and/or special applications, please contact our TECHNICAL SERVICE. This note replaces all the previous ones. Please, make sure to have the latest issue. The above mentioned data are meant to facilitate our customers in the use of our products. IMPA is not responsible for applications of products carried out beyond its direct control. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 2 / 2
  • 34. SILISTONE 1346. Siloxane-based strengthening water-repellent primer 01/02/11 LRC/nz Description and use Clear consolidating water-repellent product, based on siloxane-resins, suitable to protect buildings and stone items; it doesn’t allow water and humidity to penetrate, and protects from acid rain. It also acts to strengthen chalking or corroded stones, preventing them from flaking and crumbling. It is perfectly invisible and does not give the treated pieces a wet or glossy look, preserving their original appearance unchanged. It is recommended to protect any type of masonry or stone: façades, window sills, statues, cement, marble, bricks, where protection against mildew and moisture are required, and to strengthen the piece itself too. Technical data Colour Binder Specific gravity Practical cover rate Storage life NB: Data recorded @ 20°C.(68°F.) : : : : : transparent-colourless polysiloxane resins 0.80 kg/l ( ± 0.01) 2 ÷ 4 m²/l according the surface absorption. 12 months in original sealed container The product is compliant with Directive 2004/42/CE-IIA(h) maximum VOC limit value:750 g/l (2010) Application note Substrate preparation : Surfaces to be treated must be dry and clean; take off stains, moulds and scaling, otherwise they will remain encapsulated and the following removing might result difficult. Application method : - brush - roller Application by brush is suggested, as it ensures a better penetration of the product. A preliminary test on the material to be treated allows to obtain a value of real consumption. Reduction : Product is ready-to-use. Air drying @ 20°C. : 20 ÷ 30 minutes To use correctly, apply SILISTONE by brush, making a light pressure in order to allow it to enter cracks, corners and cavity. Repeat application again and again, without interruption, until the stone will be soaked and will not absorb product anymore. In case of small pieces, SILISTONE can be used dipping the items; it is also possible to spread it using an imbued sponge, taking care to wear protective rubber gloves. NOTE: Do not apply in foggy or rainy weather. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 1 / 2
  • 35. SILISTONE 1346. Siloxane-based strengthening water-repellent primer 01/02/11 LRC/nz Exterior applications need to be protected from rain for at least 24 hours. Information provided in this technical data sheet is based upon our best experience and technical knowledge; it does not absolve the users from carrying out tests and preventive checks in order to verify the suitability for use. For further technical information about specific systems and/or special applications, please contact our TECHNICAL SERVICE. FOR PROFESSIONAL USE ONLY This note replaces all the previous ones. Please, make sure to have the latest issue. The above mentioned data are meant to facilitate our customers in the use of our products. IMPA is not responsible for applications of products carried out beyond its direct control. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 2 / 2
  • 36. SPRUZZO 3300. Spray polyester primer 09/05/13 LRD/nz Description and use Two-pack primer for spray application based on unsaturated polyester resins to be cured with a liquid organic peroxide. It may be sanded both dry or wet conditions. It is suitable for applications in industry and car body shop instead of regular filler paste, especially in case of large or complex surfaces. Technical data Colour Specific gravity∗∗ Viscosity∗∗ Hardener Gel time∗∗ Complete polymerisation∗∗ Sandability : : : : : : : grey part “A”: 1.54 kg/l ( ± 0.03) part “A”: 35 seconds ( ± 5) ISO-DIN Cup # 8 liquid code 4401 25 minutes ( ± 3) after 24 hours after 3 hours @ 20°C, after 30 minutes @ 60°C(140°F.) or IR radiation. Flexibility : good Water resistance : very good Solvent resistance : good Practical coverage∗ : 2 m²/l Storage life∗∗ : 12 months in original sealed container, away from light. ∗ The practical coverage is calculated on the suggested thickness and applied on plane and regular surfaces. ∗∗ Data recorded @ 20°C (68°F.) and 65% R.H. The product is compliant with Directive 2004/42/CE-IIB(b) maximum VOC limit value: 250 g/l Application note Suitable surfaces : Steel, cast iron, aged car paints and fiberglass free of detaching agents. For any further information apply to our TECHNICAL SERVICE. Not suitable surfaces : Aluminium, zinc plated steel and light alloys, wash primer, epoxy primers with phenolic hardeners, thermoplastic varnishes, solvent sensitive primers. Surface preparation : Surface must be dry, clean, free from dust or grease, and made rough by sanding. Product preparation : Stir thoroughly the part “A” before using, than add the hardener in the following ratio: IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 1 / 2
  • 37. SPRUZZO 3300. Spray polyester primer 09/05/13 LRD/nz BY WEIGHT / IN PESO BY VOLUME / IN VOLUME 150 100 5 5 PRODUCT / PRODOTTO 3300 SPRUZZO HARDENER / INDURITORE 4401 CATALIZZATORE LIQUIDO Do not cure quantities more than 1 kg on purpose to avoid the “mass effect” which reduces notably the life time of the mixture. Clean equipment immediately after use with CELLULOSE thinner. Reduction : Not required, if necessary 5% maximum with DILUENTE PER POLIESTERE (thinner for polyester) code 1626. Application method : - air mix spry gun with nozzle ∅ 2.2 ÷ 2.5 mm and pressure of 2 ÷ 4 bar. Suggested thickness : 400 μm dry film Overcoatable : After dry sanding using P240 grit or more fine, using P120 or more fine if wet sanded. For best result, spray a coat of insulating primer EQUALIX HS code 1513 or STAR PRIME HT code 1543 before applying the finishing paint. NOTE: Avoid to apply when temperature is below + 10°C (50°F.) Information provided in this technical data sheet is based upon our best experience and technical knowledge; it does not absolve the users from carrying out tests and preventive checks in order to verify the suitability for use. For further technical information about specific systems and/or special applications, please contact our TECHNICAL SERVICE. FOR PROFESSIONAL USE ONLY This note replaces all the previous ones. Please, make sure to have the latest issue. The above mentioned data are meant to facilitate our customers in the use of our products. IMPA is not responsible for applications of products carried out beyond its direct control. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 2 / 2
  • 38. TACTION 1380. Polyurethane clear-coat with soft touch effect 26/07/11 LRB/rz Description and use 2K, non-yellowing matt clear-coat with a particular tactile effect like velvet, used on different sectors from car bodywork (interior parts of cars), furniture, objects, wherever it is required a "soft touch" effect. It is easy to apply, with good scrub resistance properties and it can be applied on various types of properly prepared supports. Technical data Colour Pot-life Dry film appearance Viscosity Specific weight : : : : : opalescent, colourless 3 hours matt part “A” : 15 ÷ 35 seconds ISO-DIN Cup # 6 Part “A” : 1.02 kg/l ( ± 0.02) Part “B” : 1.04 kg/l ( ± 0.01) Practical cover rate∗ : 6 ÷ 7 m²/kg per two coats. Storage life : 24 months in original sealed container. ∗ The cover rate is calculated on the suggested thickness and applied on plane and regular surfaces. NB: Data recorded @ 20°C (68°F). Substrate preparation IRON SURFACES: In case of old and firmly adhering to the surface 2K paints, carry out a slight sanding with sandpaper P320 followed by a cleaning with ANTISILICONE code 1618. ABS and Polycarbonate: sand and clean carefully with ANTISILICONE. On other surfaces use a suitable adhesion primer or contact our technical service. Preparation To ensure an excellent result, we recommend to shake slightly until having a homogeneous product; then add the hardener in the following ratio and stir again: BY WEIGHT / IN PESO BY VOLUME / IN VOLUME 100 5 20 1 10 ÷ 15 10 ÷ 15 PRODUCT / PRODOTTO 1380 TACTION HARDENER / INDURITORE 4506 INDURITORE PER PU TACTION THINNER / DILUENTE 1611 DILUENTE EXTRA PU Application method : - air mix spray gun with nozzle ∅ 1.2 ÷ 1.4 mm and pressure of 2.5 ÷ 3.5 bar. Recommended thickness : 50 ÷ 60 μm dry film with two coats. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 1 / 2
  • 39. TACTION 1380. Polyurethane clear-coat with soft touch effect 26/07/11 LRB/rz Tactile effect can change according to the applied thickness. DRYING TIME / ESSICCAZIONE Oven/Forno @ 50°C Through drying In profondità 90 minutes Flash off/ Appassimento: 10 minutes Oven/Forno @ 80°C Flash off/ Appassimento: 10 minutes 60 minutes NOTE: Information provided in this technical data sheet is based upon our best experience and technical knowledge; it does not absolve the users from carrying out tests and preventive checks in order to verify the suitability for use. For further technical information about specific systems and/or special applications, please contact our TECHNICAL SERVICE. FOR PROFESSIONAL USE ONLY This note replaces all the previous ones. Please, make sure to have the latest issue. The above mentioned data are meant to facilitate our customers in the use of our products. IMPA is not responsible for applications of products carried out beyond its direct control. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 2 / 2
  • 40. TREND 1540. Preparatory product for plastic parts 19/01/07 LRD/nz Product description TREND is a car body product especially studied to prepare plastic materials before applying sanding primers, wet-on-wet primers and finishing coats. Recommended use Car body shop and industrial works. Technical data Colour : transparent Type of product : one-pack Specific gravity : 0.89 kg/litre ( ± 0.01) Practical cover rate∗ : 10 ÷ 12 sq.mt./litre Storage life : 24 months in original sealed container. ∗ The cover rate is calculated on the suggested thickness, applied on plane and regular surfaces, and can change according to the surface roughness and absorption. NB: Data recorded @ 20°C.(68°F.) The product is compliant with Directive 2004/42/CE-IIB(a) maximum VOC limit value: 850 g/l Application note Substrate preparation : Surface to be treated must be dry, clean, free from tar, oil stains and mud. Wash thoroughly with water and soap the plastic parts, next degrease with DILUENTE ANTISILICONE code 1618. Product preparation : Product is ready-to-use. Application method : - air mix spray gun with nozzle ∅ 1.2 ÷ 1.4 mm and pressure of 2.5 ÷ 3 bar Suggested thickness : 5 ÷ 10 μm dry film Air drying @ 20°C. : Dust free Touch free Dry through Recoatable : after 10 ÷ 15 minutes. When primers, light colour top coats or clear on base varnishes have to be applied over flexible or very flexible surfaces, it is necessary to add these products with FLEXING code 1537, according to the percentage suggested in the Technical Data Sheet relating to the product. : ~ 2 minutes : ~ 5 minutes : ~ 10 minutes IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 1 / 2
  • 41. TREND 1540. Preparatory product for plastic parts 19/01/07 LRD/nz Types of plastic used in the car industry: PP= PE= PP/EPDM= PE/EPDM= ABS= PA= PPO= PVC= PUR= P.D.T.= Polypropylene Polyethylene Polypropylene/modified rubber Polyethylene/modified rubber Acrylonitryle-butadiene Polyamide Polyfenylenoxide Polyvinyl Chloride Polyurethane Polybuthylene tereftalate (Pocan) NOTE: Information provided in this technical data sheet is based upon our best experience and technical knowledge; it does not absolve the users from carrying out tests and preventive checks in order to verify the suitability for use. For further technical information about specific systems and/or special applications, please contact our TECHNICAL SERVICE. This note replaces all the previous ones. Please, make sure to have the latest issue. The above mentioned data are meant to facilitate our customers in the use of our products. IMPA is not responsible for applications of products carried out beyond its direct control. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 2 / 2
  • 42. VULKAN 1127. Silicon enamel with resistance to very high temperatures 03/08/09 LRB/nz Description and use Product based on silicone resins highly resistant to heat and pigments designed to be stable at high temperatures (over 500°C, 932°F.). Recommended to paint metal chimneys, ovens, chemical plants exposed to high temperatures, piping used for overheated steam or diathermic fluids, exhaust pipes, manifolds and wherever temperatures may reach 500 ÷ 600°C. Technical data Colour : black and aluminium Binder : silicon resin Dry film appearance : matt Practical cover rate∗ : 7 ÷ 8 m²/l per two coats Storage life : 12 months in original sealed container. ∗ The cover rate is calculated on the suggested thickness and applied on plane and regular surfaces. NB: Data recorded @ 20°C.(68°F.) Application note Substrate preparation : FERROUS SURFACES: we recommend sand-blasting to SA2.5 grade, or thorough mechanical cleaning, followed by degreasing with solvents and application of a first coat of primer ZINCANTE INORGANICO code 1026. If the full painting system cannot be carried out, apply VULKAN directly on the substrate treated as above. Product preparation : Stir well to achieve even colour and consistency. Reduction : 15 ÷ 20% with DILUENTE NITRO ANTINEBBIA (cellulose thinner) code 1616 for the spray application, 5 ÷ 10% when using a brush or roller. Application method : - air mix spray gun with nozzle ∅ 1.5 ÷ 1.7 mm and pressure of 3 ÷ 4 bar. - airless spraying - brush - roller Recommended thickness : 40 ÷ 50 μm dry film Air drying @ 20°C. : Dust free Dry through Cross-link : 10 ÷ 20 minutes : 24 hours : 1 hour @ 200 ÷ 250°C. (396 ÷ 482°F.) NOTE: To ensure chemical and mechanical resistance, the product requires heating up to 200 ÷ 250°C for about 1 hour, to allow full resin cross-linking. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 1 / 2
  • 43. VULKAN 1127. Silicon enamel with resistance to very high temperatures 03/08/09 LRB/nz NOTE: Information provided in this technical data sheet is based upon our best experience and technical knowledge; it does not absolve the users from carrying out tests and preventive checks in order to verify the suitability for use. For further technical information about specific systems and/or special applications, please contact our TECHNICAL SERVICE. FOR PROFESSIONAL USE ONLY This note replaces all the previous ones. Please, make sure to have the latest issue. The above mentioned data are meant to facilitate our customers in the use of our products. IMPA is not responsible for applications of products carried out beyond its direct control. IMPA Spa - Via Crevada 9/E - 31020 San Pietro di Feletto (TV) Italy - tel. +39 0438 4548 - fax 0438 454915 - www.impa.it - info@impa.it Page 2 / 2