Raising performance in composites bonding - Highlight

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Raising performance in composites bonding - Highlight

  1. 1. Advanced Materials Raising performance in composites bonding Quarter 1, 2015
  2. 2. Advanced Materials 2 Table of contents Choosing adhesives for composites assembly Araldite® adhesives A comprehensive product range Typical mechanical properties Epoxy adhesives Methacrylate adhesives Polyurethane adhesives Selection for CFRP bonding Araldite® 2015 Araldite® 2031 Araldite® AW 4858 / HW 4858 Araldite® AW 4859 / HW 4859 Araldite® 2029-1 Araldite® 2048 Compared properties Selection for specific requirements Araldite® solutions for transportation For railway industry For automotive industry
  3. 3. Advanced Materials 3 Choosing adhesives for composites assembly Adhesives are the 1st class choice !! Assembly of similar and dissimilar substrates !! Weight reduction compared to other mechanical assembly !! Reduce the stress concentration !! Superior fatigue resistance !! Easily processable (manually / automatically) !! No damage to the substrates (no holes) !! Sealed joints !! Compensation of dimensional tolerances !! Aesthetic aspect Requirements for composites bonding !! Good adhesion to the substrates !! High mechanical resistance !! High peel resistance !! High temperature resistance !! High toughness !! Good chemical / environmental resistance !! Low temperature cure < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  4. 4. Advanced Materials 4 Araldite® adhesives Huntsman’s comprehensive range of epoxy, polyurethane, methyl methacrylate and phenolic adhesives meets a wide variety of application requirements across industries. Whenever long open times for large area applications, fast-curing adhesives for early removal from fixtures and rapid through-put, resistance to high temperature, water and chemicals, thixotropy for gap-filling or vertical applications, toughness and impact- resistance or elasticity to cope with different thermal expansions when bonding larger structures of dissimilar materials are needed, many customers have been relying on Araldite® product capabilities. Our adhesives are available in different packaging including easy-to-use cartridges and working packs for manual applications or hobbocks and drums for higher volume applications. As a pioneer in the adhesive technologies, Huntsman keeps on updating the Araldite® range to meet the newest industry trends and requirements. On top we ensure close proximity and support to our customers through an extended distribution network. < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  5. 5. Advanced Materials 5 Araldite® adhesives Typical mechanical properties < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  6. 6. Advanced Materials 6 Araldite® adhesives Epoxy adhesives Main benefits !! Excellent adhesion to metals and thermoset composites !! High strength and high stiffness !! High creep resistance !! High fatigue resistance !! High temperature resistance (up to 210°C) !! Excellent chemical resistance and long-term durability !! Low shrinkage over curing 6 Excellent chemical resistance and long-term durability < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  7. 7. Advanced Materials 7 Araldite® adhesives Methacrylate adhesives Main benefits !! Excellent adhesion to metals, thermoset composites and most thermoplastics !! Good adhesion with minimum surface preparation !! Tolerant to mix ratio variations !! Mechanical properties from rigid to flexible !! Wide spectrum of available reactivity !! Optimum ratio open time / cure time !! Good chemical resistance and long term durability !! Possibility for hardener lacquer and no mix methods Excellent adhesion to metals, thermoset composites and most thermoplastics Good adhesion with minimum surface preparation Good chemical resistance and long term durability Possibility for hardener lacquer and no mix methods < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  8. 8. Advanced Materials 8 Araldite® adhesives Polyurethane adhesives Main benefits !! Excellent adhesion to most composite materials and plastics !! Good adhesion to metals !! Mechanical properties from rigid to flexible !! High fatigue resistance !! Good long-term durability 8 Excellent adhesion to most composite materials and plastics Mechanical properties from rigid to flexible < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  9. 9. Advanced Materials 9 Araldite® 2015 2K epoxy adhesive (1:1 v/v) Main properties !! High mechanical performance !! Gap filling !! Toughened !! Bonds well dissimilar substrates Benefits !! Ideal for dynamic loading !! Good thermal resistance (Tg ! 65°C) !! Good impact resistance < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  10. 10. Advanced Materials 10 Araldite® 2031 2K epoxy adhesive (1:1 v/v) Main properties !! High mechanical performances !! Mat black !! Toughened !! Multipurpose Benefits !! Ideal for big parts !! Good thermal resistance (Tg ! 65°C) !! Good adhesion to polyamide < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  11. 11. Advanced Materials 11 Araldite® AW 4858 / HW 4858 2K epoxy adhesive (2:1 v/v) Main properties !! High LSS on metal and FRP !! High peel resistance, toughened !! Shiny black, gap filling !! Multipurpose Benefits !! Ideal for big CFRP parts assembly (open time > 60 min) !! Outstanding resilient bondlines !! Ideal for dissimilar substrates bonding, impact resistant < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  12. 12. Advanced Materials 12 Araldite® AW 4859 / HW 4859 2K epoxy adhesive (2:1 v/v) Main properties !! High LSS on metals and FRP !! High toughness !! Black, gap filling !! Multipurpose Benefits !! Resistant up to 145°C (Tg ! 125°C) !! Outstanding combination of high toughness and high mechanical performance !! Outstanding chemical resistance < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  13. 13. Advanced Materials 13 Araldite® 2029-1 2K polyurethane adhesive (1:1 v/v) Main properties !! High LSS on metal and FRP !! Gap filling !! Flexible (> 40% elongation) !! Multipurpose Benefits !! Ideal for big parts bonding !! High performance polyurethane, flexible !! Tg ! 28°C < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  14. 14. Advanced Materials 14 Araldite® 2048 2K MMA adhesive (10:1 v/v) Main properties !! High LSS on metal and most of thermoplastics !! Gap filling !! Flexible (>90% elongation) !! Multipurpose Benefits !! Quick setting !! Ideal for composite / thermoplastic assemblies !! Good balance of flexibility and temperature resistance (Tg ! 65°C) < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  15. 15. Advanced Materials 15 Araldite® adhesives for CFRP bonding Performance on composites Lap shear strength at 23°C (MPa) - ISO 4587 < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  16. 16. Advanced Materials 16 Araldite® adhesives for CFRP bonding Performance* versus temperature Lap shear strength (MPa) - ISO 4587 * Lap shear strength on aluminum Lap shear strength (MPa) - ISO 4587 < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  17. 17. Advanced Materials 17 Araldite® adhesives for CFRP bonding Performance on metals Lap shear strength at 23°C (MPa) - ISO 4587Lap shear strength at 23°C (MPa) - ISO 4587 < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  18. 18. Advanced Materials 18 Araldite® adhesives for CFRP bonding Strength on aluminum : comparison to epoxy adhesive references Peel strength (N/mm) / Lap shear strength (MPa) / Service temperature (LSS > 5 MPa) (1) 2K rigid epoxy - RT cure (2) 1K epoxy - 180°C cure < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  19. 19. Advanced Materials Araldite® adhesives for CFRP bonding Assembly of composites : main properties overview 19 Araldite® 2015 Araldite® 2031 Araldite® AW 4858 / HW 4858 Araldite® AW 4859 / HW 4859 Araldite® 2029-1 Araldite® 2048 < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  20. 20. Advanced Materials 20 Araldite® adhesives for CFRP bonding Assembly of composites : main properties overview Product designation LSS performance Peel performance Thermal resistance Chemical resistance Elongation at break Handling time RT curing Araldite® 2015 Araldite® 2031 Araldite® AW 4858 / Hardener HW 4858 Araldite® AW 4859 / Hardener HW 4859 Araldite® 2029-1 Araldite® 2048 Ideal Recommended < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  21. 21. Advanced Materials 21 Selection for specific requirements High service temperature !! Araldite® AW 4510 / Hardener HW 4511 LSS (1) > 5 MPa at 200°C Flame retardant properties !! Araldite® 2033 UL 94 V0, F2 & I2 NF F 16-101/102 and EN 45545-2 tested Fast curing epoxy !! Araldite® AW 2101 / Hardener HW 2951 5 min gel time - 60 min handling time Fast curing methacrylates !! Araldite® 2021, Araldite® 2022 5-10 min gel time, 15-20 min handling time, tolerant to surface preparation (1) LSS : lap shear strength on aluminum (ISO 4587) < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  22. 22. Advanced Materials 22 Araldite® solutions for railway industry < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  23. 23. Advanced Materials 23 Lights and control boxes 1 Trackside traffic control box Signal light box < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  24. 24. Advanced Materials 24 Lights and control boxes Body assembly, lens assembly Your needs Our solutions > Very good weathering resistance > Electrical insulation > Good thermal resistance > Flame retardancy Araldite® 2013 Araldite® 2015 Araldite® 2021 Araldite® 2022 Araldite® 2033 Araldite® 2052-1 Non exclusive selection Ask our experts for other solutions 1 Trackside traffic control box Signal light box < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  25. 25. Advanced Materials 25 Carriage structure 1 Carriage structure < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  26. 26. Advanced Materials 26 Carriage structure Frame and ceiling reinforcement Your needs Our solutions > Improve the fatigue resistance of the metal assemblies > Reduce overall weight of structure > Prevent and reduce corrosion > Improve stiffness and shock resistance of the assemblies Araldite® 2014-1 Araldite® 2015 Araldite® AV 170 Araldite® AV 4600 Araldite® AW 4858 / HW 4858 Araldite® AW 4859 / HW 4859 Non exclusive selection Ask our experts for other solutions 1 Carriage structure < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  27. 27. Advanced Materials 27 Roofs, doors, floors and semi-structural bonding 1 Outer / inner door 2 Window 3 Floor coverings 4 HVAC 5 Air dam < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  28. 28. Advanced Materials 28 Roofs, doors, floors and semi-structural bonding Floor coverings, seats attachment to floor, doors frames, hinges, HVAC Your needs Our solutions > Multimaterial assemblies > Ease of application > Toughness, shock resistance > Aesthetical design Araldite® 420 Araldite® 2013 Araldite® 2015 Araldite® 2029-1 Araldite® AW 4858 / HW 4858 Araldite® AW 4859 / HW 4859 Non exclusive selection Ask our experts for other solutions 1 Outer / inner door 2 Window 3 Floor coverings 4 HVAC 5 Air dam < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  29. 29. Advanced Materials 29 Insulated rail joints 1 Rail joint < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  30. 30. Advanced Materials 30 Insulated rail joints Insulated rail joints Your needs Our solutions > Very good weathering resistance > Fast curing > High fatigue and vibration resistance > Electrical insulation Araldite® 2013 Araldite® 2014-1 Araldite® 2015 Araldite® 2031 Araldite® 2052-1 Araldite® AW 2101 / HW 2951 Non exclusive selection Ask our experts for other solutions 1 Rail joint < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  31. 31. Advanced Materials 31 Interior furnishings 1 Driving cabin 2 Window 3 Luggage carrier 4 Table / chair 5 Kitchen and sanitary blocks < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  32. 32. Advanced Materials 32 Interior furnishings Fold tables, equipment boxes on carriages, handles, mirrors, luggage racks, ceiling liners Your needs Our solutions > Multimaterial assemblies > Reduce overall weight > Ease of application > Flame retardancy > Aesthetical design Araldite® 2015 Araldite® 2022 Araldite® 2029-1 Araldite® 2033 Araldite® 2047-1 Araldite® 2048 Non exclusive selection Ask our experts for other solutions 1 Driving cabin 2 Window 3 Luggage carrier 4 Table / chair 5 Kitchen and sanitary blocks < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  33. 33. Advanced Materials 33 Brake bonding 1 Brake system < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  34. 34. Advanced Materials 34 Brake bonding Brake shoes, brake pads, dip-coating Your needs Our solutions > Very high temperature resistance > Very good adhesion to friction material > Very good adhesion to steel and aluminum Araldite® 64-1 Araldite® 71 Non exclusive selection Ask our experts for other solutions 1 Brake system < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  35. 35. Advanced Materials 35 Sandwich panels laminating and assembly 1 Sandwich panels < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  36. 36. Advanced Materials 36 Sandwich panels laminating and assembly Wall cabinets, partition walls, panelling Your needs Our solutions > Multimaterial assemblies > Long open time for large parts laminating > Controlled rheology > Fast curing for panels assembly > Design freedom For laminating Araldite® AW 146 / HV 957 XB 5090-1 / Arathane® HY 5611-1 XD 4465 / Arathane® HY 5611-1 For assembly Araldite® 420 Araldite® 2013 Araldite® 2015 Araldite® 2029-1 Araldite® 2033 Araldite® AW 4858 / HW 4858 Non exclusive selection Ask our experts for other solutions 1 Sandwich panels < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  37. 37. Advanced Materials 37 Electrical components assembly 1 Transformer < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  38. 38. Advanced Materials 38 Electrical components assembly Transformers, drivers control panel, cables Your needs Our solutions > Multimaterial assemblies > Good thermal resistance > Weathering resistance > Electrical insulation Araldite® 2013 Araldite® 2014-1 Araldite® 2033 Agomet® F 305 A/B Agomet® F 330 Non exclusive selection Ask our experts for other solutions 1 Transformer < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  39. 39. Advanced Materials 39 Araldite® solutions for automotive industry < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  40. 40. Advanced Materials 40 Structural / semi-structural assemblies 1 Bumpers 2 Motor parts 3 Door modules 4 Structural modules < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  41. 41. Advanced Materials 41 Structural / semi-structural assemblies 1 Bumpers 2 Motor parts 3 Door modules 4 Structural modules Door modules, composite shells, transmission shafts, structural modules Your needs Our solutions > Improve the fatigue resistance of the metal assemblies > Reduce the overall structure weight > Prevent and reduce metal corrosion > Uniform stress distribution and larger stress bearing areas > High toughness > Gap filling > Very high fatigue, and thermal shock resistance > Excellent moisture and chemical resistance > Easy automation Araldite® 2014-1 Araldite® 2015 Araldite® 2031 Araldite® 2052-1 Araldite® AW 4858 / HW 4858 Araldite® AW 4859 / HW 4859 Non exclusive selection Ask our experts for other solutions < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  42. 42. Advanced Materials 42 Exterior finishers / interior modules 1 Cockpit 2 Seats 3 Door capping 4 Exterior trims 5 Spoiler < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  43. 43. Advanced Materials 43 Exterior finishers / interior modules Spoiler, door capping, side blade, exterior trim, seat, cockpit Your needs Our solutions > Multimaterial assemblies > Ease of application > Toughness, shock resistance > Aesthetical design > Weathering resistance Araldite® 2012 Araldite® 2015 Araldite® 2021 Araldite® 2047-1 Araldite® 2048 Agomet® F300 A/B Non exclusive selection Ask our experts for other solutions 1 Cockpit 2 Seats 3 Door capping 4 Exterior trims 5 Spoiler < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  44. 44. Advanced Materials 44 Lights / headlamps 1 Headlamps, brake lights and reflector housings < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  45. 45. Advanced Materials 45 Lights / headlamps Headlights, brake lights, reflector housings Your needs Our solutions > Multimaterial assemblies > Good adhesion to glass, PC, acrylics and thermoplastics > Minimal fogging > Aesthetical design, transparent adhesives Araldite® 2018 Araldite® 2021 Araldite® 2022 Araldite® 2026 Araldite® 2028-1 Non exclusive selection Ask our experts for other solutions 1 Headlamps, brake lights and reflector housings < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  46. 46. Advanced Materials 46 Brake / clutch 1 Brake shoes, pads and clutch friction material < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  47. 47. Advanced Materials 47 Brake / clutch Brake shoes, brake pads, friction lining material for clutches, dip-coating Your needs Our solutions > Very high temperature resistance > Very good adhesion to friction material > Very good adhesion to steel and aluminum Araldite® 64-1 Araldite® 71 Non exclusive selection Ask our experts for other solutions 1 Brake shoes, pads and clutch friction material < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  48. 48. Advanced Materials 48 Electronics 1 Electronics < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  49. 49. Advanced Materials 49 Electronics Control units, climate controls, navigation systems Your needs Our solutions > Multimaterial assemblies (copper, ferrite, PCB ") > Good thermal resistance > Weathering resistance > Electrical insulation > Low outgasing > Flame retardancy Araldite® 2014-1 Araldite® 2033 Araldite® 2048 Araldite® 2052-1 Agomet® F 300 A/B Araldite® F 330 Non exclusive selection Ask our experts for other solutions 1 Electronics < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  50. 50. Advanced Materials 50 Filters 1 Filters < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  51. 51. Advanced Materials 51 Filters Hydraulic filters, oil filters, air filters Your needs Our solutions > High chemical resistance > High temperature resistance > Self-levelling adhesives Araldite® 2014-1 XD 4567 / XD 4568 Araldite® AW 4752 / HW 4753 XB 5090-1 / Arathane® HY 5611-1 Non exclusive selection Ask our experts for other solutions 1 Filters < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  52. 52. Advanced Materials 52 Repair / aftermarket 1 Repair < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  53. 53. Advanced Materials 53 Repair / aftermarket Cracks repair, metal bonding, SMC bonding Your needs Our solutions > Multimaterial assemblies > Very good weathering resistance > High fatigue and vibration resistance > Easy to use packaging Araldite® 2011 Araldite® 2013 Araldite® 2022 Araldite® 2029-1 Araldite® 2048 Araldite® AW 2101 / Hardener HW 2951 Non exclusive selection Ask our experts for other solutions 1 Repair < Table of content CFRP bonding >Araldite® adhesives > For railway > For automotive >
  54. 54. Advanced Materials 54 Keep our products at your fingertips Find the right adhesive to fulfill your needs. www.AralditeAdhesives.com Learn more about our products and access useful technical information. Mobile app on smartphone Select immediately the right adhesive for your specific need and contact a distributor. View our latest releases on SlideShare Find and download our latest brochures and white papers.
  55. 55. Advanced Materials 55 For more information www.huntsman.com/advanced_materials advanced_materials@huntsman.com Europe Huntsman Advanced Materials (Switzerland) GmbH Klybeckstrasse 200 P.O. Box - 4002 Basel Switzerland Tel. +41 61 299 1111 Fax +41 61 299 1112
  56. 56. Advanced MaterialsAdvanced Materials Legal Disclaimer Copyright © 2015 Huntsman Corporation or an affiliate thereof. All rights reserved. The use of the symbol ® herein signifies the registration of the associated trademark in one or more, but not all, countries. While the information and recommendations included in this publication are, to the best of Huntsman�s knowledge, accurate as of the date of publication, nothing contained herein is to be construed as a representation or warranty of any kind, express or implied.

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