Technodigm Innovation Catalog

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With the objective of providing total solution in the area of fluid dispensing and UV curing, Technodigm focus on research and development to build high quality standard platforms to serve customers in various industries. These standard platforms enable users to concentrate on process and product development, and relieve them from finding solutions for complex dispensing and UV curing processes.
Technodigm works with industry material suppliers to better understand material characteristics and application requirement. This provides us with good knowledge and experience to create dispensing platforms that are not only user-friendly, but are also able to handle a wide range of materials with different properties and characteristics. Further research into latest UV technologies enables us to develop effective and powerful UV curing systems to cater to applications that require fast curing to achieve process optimization.

Our dispensing equipment ranges from simple table-top dispensing controllers to fully integrated robotic systems. Each system is designed to meet customer's requirement on volumetric consistency, high throughput, low maintenance, and with a reasonable cost. We provide not only table top models and stand-alone systems, but also fully integrated in-line platforms.

Our UV curing equipment caters primarily to processes that require curing of UV adhesives. Due to the fast curing characteristic of UV adhesive, it has become the preferred material for processes that require fast curing, either for achieving quick fixing of positions, or to achieve high throughput. To cater to different product and process nature, we provide 3 key types of UV equipment; the spot cure, flood cure as well as conveyorized curing system.

With the above range of products, we aspire to be one of the very few companies in this industry to be able to provide total solutions to our customers involved in fluid handling processes.

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Technodigm Innovation Catalog

  1. 1. Bringing Dispensing and UV Technology To Another ParadigmUntitled-1 3 8/27/12 10:31 PM 7/6/12 3:53 AM
  2. 2. about TechnoDigm With the objective of providing total solution in the area of fluid dispensing and UV curing, Technodigm focus on research and development to build high quality standard platforms to serve customers in various industries. These standard platforms enable users to concentrate on process and product development, and relieve them from finding solutions for complex dispensing and UV curing processes. Technodigm works with industry material suppliers to better understand material characteristics and application requirement. This provides us with good knowledge and experience to create dispensing platforms that are not only user-friendly, but are also able to handle a wide range of materials with different properties and characteristics. Further research into latest UV technologies enables us to develop effective and powerful UV curing systems to cater to applications that require fast curing to achieve process optimization. Our dispensing equipment ranges from simple table-top dispensing controllers to fully integrated robotic systems. Each system is designed to meet customer’s requirement on volumetric consistency, high throughput, low maintenance, and with a reasonable cost. We provide not only table top models and stand-alone systems, but also fully integrated in-line platforms. Our UV curing equipment caters primarily to processes that require curing of UV adhesives. Due to the fast curing characteristic of UV adhesive, it has become the preferred material for processes that require fast curing, either for achieving quick fixing of positions, or to achieve high throughput. To cater to different product and process nature, we provide 3 key types of UV equipment; the spot, flood as well as conveyorized curing system. With the above range of products, we aspire to be one of the very few companies in this industry to be able to provide total solutions to our customers involved in fluid handling processes.Untitled-1 4 Catalogue cvr.indd 2Technodigm 8/27/12 3:53 PM
  3. 3. Contents Dispensing Systems 2 Dual Component Dispensing Systems 15 Liquid Dispenser AD2000 Meter Mix Dispensing System Digital Dispenser DD2500 Dual Cartridge Dispenser DC50P Precision Digital Dispenser DD3500 Positive Displacement Pump PDP1000 Material Loading Stations 16 Peristaltic Pump Dispenser PP1000 Syringe Loader SL1000 Programmable Digital Dispenser PD4000 Cartridge Loader CL1000 Dispensing Valves 5 Tanks & Pumps 17 Diaphragm Valve DV100, DV200T & DV200P Pressure Tanks Needle Valve NV100 & NV200 Pressure Pumps Poppet Valve PV100, PV200H & PV200V Spool Valve SPV100 Dispensing Accessories 19 Plunger Valve PLV100 Snuff Back Valve SBV100 Barrels & Accessories Positive Displacement Valve PDV100 Tips & Needles Digital Valve Controller DD2000VC Cartridges & Accessories Precision Piston Valve and Controller NV300 & NVC3000 Auger Valve & Controller AV5000 UV Curing Systems 21 UV Spot Curing UVSPOT Desktop Dispensing Robots 9 UV Point UVP Desktop Robots UV Conveyor UVC2000 Gantry Robots GR3000 UV Bench Top Conveyor UV6 UVRay UVR400/600 Automatic Dispensing Systems 11 UVRay UVR800 UV Mini Ray UVMR400 In-line Dispensing System ILS3000 UV Flood UVF400/600 Integrated Dispensing System IDS1000 Automatic Spray Coating Systems 13 Spray Coating System SCS4000 Spray Valve & Controller SV300 & SVC1000 www.techno-digm.comTechnodigm Catalogue.indd 1 7/3/12 10:08 AM
  4. 4. Dispensing Systems Liquid Dispenser AD2000 The AD2000 is a versatile automatic liquid dispenser which is perfectly suited for dispensing a wide variety of materials. From minute dots of grease to larger volumes of potting materials and silicones, the AD2000 is able to accurately dispense the desired amount of material. The fine “suck-back” adjuster allows precise and effective control of dripping when dispensing low viscosity materials. The optional stainless steel one-touch, push-in connector allows easy attachment of the barrel adaptor with minimal wear and tear. Features • Can be used with a wide range of materials • Fine suck-back adjuster • Foot pedal or robot-controlled dispensing Specifications Selectable Time Range 0.005 – 30sec Best Achievable Cycle Time 0.1 sec/cycle Supply Air Pressure 5 – 7 Bar, 70-100 PSI Output Air Pressure 0.1 – 7 Bar, 1.5-100 PSI Vacuum Pressure 0.1 – 1 Bar, 1.5-100 PSI Power 220 VAC Size 250 X 163 X 68mm Weight 2.8kg Digital Dispenser DD2500 With a digital display for time and pressure, DD2500 Digital Dispenser offers users digital time and pressure control for a more accurate dispensing output. DD2500 also allows users to save and recall up to 10 different programs. Features • Digital display of dispensing time • Digital display of precise pressure control • Bright LCD • 10 Memory Locations to automatically cycle 10 user- taught programs • Auto cycling mode allows sequencing of a self-taught program which includes a preset dispense time and wait duration between cycles • Manual mode allows user to control precise timing for dispensing • Auto mode allows user to preset timing for dispensing • Convenient operation via foot pedal or front panel button • Adjustable suck-back feature • Complete with accessory dispensing kits Specifications Size 130 X 130 X 140mm Dispense Time 0.005 – 999.999sec Operation Modes Manual, Auto, Cycle Internal Memory 10 Memory Locations Power 110/220VAC Air Input 5 – 7 Bar, 70~100 PSI Air Output 0.1 – 7 Bar, 1~100 PSI Weight 1.8kg 2 www.techno-digm.comTechnodigm Catalogue.indd 2 7/3/12 10:08 AM
  5. 5. Precision Digital Dispenser DD3500 When highly accurate dispensing is required, the DD3500 with its precision digital pressure control system can be used. Incorporating a high precision air regulator with digital read-outs for both the feed and vacuum pressure settings, together with digital time control, allows the DD3500 to be fine-tuned to suit even the most demanding dispensing application. Features • Precision pressure control • Digital display of Pressure and Vacuum settings • Various selectable display of Pressure units: MPa/kPa, Specifications kfg/cm3, bar, psi, mmHg, inHg Control Method Microprocessor controlled • Allow storage for 10 timer-controlled programs Pneumatic Control Precision • Easy entry of dispensing parameters through front regulator control panel keyboard Digital ON/OFF Air control • Simple call of programmed dispense parameters Constant/Pulse vacuum control • Selection of constant ON/time-control-pulsing for Display Section LED Program No. and Digital vacuum control Timer Display • 2 modes of operations: Manual and Auto Digital pressure output display for • Timer indication for Manual and Auto mode (00.000 air output and vacuum to 99.999) Selectable display of unit for • Allow pedal control or press button control of pressure output dispensing action Memory Function 10 Programs • Optional Level Sensor & Buzzer for low material level Input/Output Signal Opto-coupler sensing Supply Pressure Max 10 Bar • Enhanced feature: stabilize pressure for air output Power 110/220VAC Power Consumption 45W Positive Displacement Pump PDP1000 PDP1030/PDP1010 is designed to be different from other dispensers. It utilized direct drive mechanism to deliver precise amount of epoxy air free. It can be used on any type of epoxy/adhesive that is package in standard 30 and 10cc industrial barrel. It is especially useful for volumetric dispensing of short pot life material because no moving parties in contact with the epoxy/adhesive. This ensures that no material will be dried or cured within the equipment. Therefore it requires little or no maintenance. PDP1030/PDP1010 is a truth volumetric dispenser because it dispenses the exact volume of programmed epoxy/ adhesive. It is not influenced by the change in viscosity nor is it influenced by any air pressure change. Built in features ensure that there will be no dripping or drooling of material after dispensed. Designed to be mounted on dispensing robots, it comes with an easy use and features packed controller, PDP1000. The controller allows users to enter the volume to be dispensed in a couple of ways. Controlled by microprocessor, it allows the saving of up to 9 programs. Features • Volumetric Dispensing up to 2 – 5% tolerance (depends on the type • of material.) • Microprocessor Control (Micro stepping) • LCD Display • Easy Programming • No dripping or drooling of material after dispensed Specifications Dispense Resolution 0.001mm (0.0004/ 0.0001cc on a 30/10cc Syringe) Dispensing Speed Adjustable from 0.5mm/sec (depending on models) Low Level Sensing Audio Alarm and Automatic Retract Material Level Graphical display on LCD Stored Programs 9 Dispensed Volume Direct setting/Stroke setting Weight(Valve) 1.45kg Weight(Controller) 3.2kg * Will be influenced by material used, syringe type/packaging and volume dispensed. www.techno-digm.com 3Technodigm Catalogue.indd 3 7/3/12 10:08 AM
  6. 6. Peristaltic Pump Dispenser PP1000 The PP1000 Peristaltic Pump Dispenser is perfectly suited to dispense low viscosity materials such as cyanoacrylate glue, UV adhesives, alkalines, acids, oils and solvents. The system works by applying a controlled positive pressure on the tube carrying the material. No air pressure is required as the pressure to push out the material is supplied by a turning rotor. Features • Air-free dispensing • Direct dispensing from bottle/container • Manual or timed dispensing intervals • 10 step variable pump speed to adjust flow rate • Reversible pump flow for “vacuum suck-back” & maintenance • Consistent dispensed volume Specifications Size 190 X 184 X 94mm Weight 4kg Power 220VAC RPM 0-200 Dispensing Range 0-6500 Pulse Vacuum Range 0-3sec Shot Size Min 0.0001cc Viscosity Range Below 10,000 cps Programmable Digital Dispenser PD4000 Dispensers typically have some difficulty with maintaining a consistence dispensed volume over the entire syringe of material. Generally the dispensed volume drops as the volume of material decreases in a syringe. How serious a problem depends on factors like viscosity, dispensed volume, needle sizes etc. PD4000 is designed with feedback mechanisms that allow it to automatically compensate to rectify the reduction in dispensed volume. It is simple to use and does not require any special setting or other inputs. For material that changes viscosity over time, there is a feature that allows user to program pressure changes over time. Memory functions allow the saving of up to 4 of such program. This function is most suitable for two component materials. Features • Automatic Feedback (for compensation of dispensing volume). • Programming of pressures for viscosity changes over time. • Micro-Processor control • Easy to use and no maintenance • Selection of Bar/PSI for dispensing pressure • Selection of constant ON/time-control-pulsing for vacuum control • Timer indication for Manual and Auto (Timer) Mode Specifications Control Method Electro-Pneumatic System Pneumatic Control Automatic digital air pressure control Constant/Pulse vacuum control Dispensing Pressure Up to 7 Bar/100psi Dispensing Time 0.01 – 999.99 sec Display Section LED digital display Memory Functions 99 Programs plus 4 for pressure/ time programming Supply Air Pressure > 1 Bar above dispensing pressure Power 110-220VAC 4 www.techno-digm.comTechnodigm Catalogue.indd 4 7/3/12 10:08 AM
  7. 7. Dispensing valves Diaphragm Valve Diaphragm Valve is designed for low to medium viscosity material such as light-curable adhesives, anaerobic adhesives, cyanoacrylates, epoxies, fluxes, inks, paints, and solvents. In this design, fluids do not contact the actuating components within the dispensing valve, making it ideal for dispensing reactive materials such as cyanoacrylates and solvent- based products. DV100 DV200T DV200P Operating Air Pressure More than 4.0Kgf/cm² More than 4.0Kgf/cm² More than 4.0Kgf/cm² Material Delivery Pressure Max 5.0Kgf/cm² Max 6.0Kgf/cm² Max 6.0Kgf/cm² Maximum number of cycles 500 cycles/min 400 cycles/min 400 cycles/min Flux (KV Valve) 0.3L/min 0.3L/min 0.3L/min Viscosity 1~5,000 cps 1~50,000 cps 1~50,000 cps Weight 76g 200g 200g Material Low Viscosity Liquid (Reagent, Solvent, Low-Middle Viscosity Low-Middle Viscosity Liquid (for small CA, Anaerobic Adhesive, Flux, Ink) Liquid dot), Solvent, Silicone oil, UV adhesive Needle Valve Needle Valve can be used for a wide range of material; from low to high viscosity fluid material such as light-curable adhesives, solvents, inks, lubricants, and silicone oils. This needle valve offers extreme accuracy, whether dispensing beads or shots, and is easily integrated into high-volume automation. NV100 NV200 Operating Air Pressure More than 4.0Kgf/cm² More than 4.0Kgf/cm² Material Delivery Pressure Max 6.0Kgf/cm² Max 6.0Kgf/cm² Maximum number of cycles 400 cycles/min 300 cycles/min Flux (KV Valve) 1.7L/min 0.4L/min Viscosity 1,000~100,000 cps Any Viscosity Weight 180g 316g Material Low-Middle Viscosity Liquid (Solvent, Silicone oil, Epoxy) Low-High Viscosity Liquid Poppet Valve Poppet Valve is recommended for medium to high viscosity fluid material such as epoxy adhesives, grease and RTV silicones. The poppet valve’s design minimizes friction between the valve’s inner parts and the fluid. PV100 PV200H PV200V Operating Air Pressure More than 4.0Kgf/cm² More than 4.0Kgf/cm² More than 4.0Kgf/cm² Material Delivery Pressure Max 6.0Kgf/cm² Max 6.0Kgf/cm² Max 6.0Kgf/cm² Maximum number of cycles 300 cycles/min 200 cycles/min 300 cycles/min Flux (KV Valve) 2.4L/min 1.2L/min 1.2L/min Viscosity 1,000 ~150,000 cps 1,000 ~50,000 cps 1,000 ~50,000 cps Weight 285g 162g 82g Middle-High Viscosity Liquid, (RTV Middle-High Viscosity Material Middle-High Viscosity Liquid silicone, Epoxy, Grease) Liquid www.techno-digm.com 5Technodigm Catalogue.indd 5 7/3/12 10:08 AM
  8. 8. Spool Valve Spool valve is recommended for light-curable adhesives, gasket materials, greases, RTV, and silicones. This spool valve is ideally suited for low-to-high viscosity materials. Operating with higher pressures, these dispensing valves are capable of dispensing higher viscosity fluids in controlled, continuous beads and patterns. SPV100 Operating Air Pressure More than 4.0Kgf/cm² Material Delivery Pressure Max 5.0Kgf/cm² Maximum number of cycles 400 cycles/min Flux (KV Valve) 5.0L/min Viscosity 1~1,000,000 cps Weight 255g Material Low-High Viscosity Liquid Plunger Valve Plunger valve is a positive displacement valve designed to dispense constant volume of low to medium viscosity materials such as oil, electrolytes and ink. PLV100 Operating Air Pressure More than 4.0Kgf/cm² Material Delivery Pressure Max 0.3Kgf/cm² Maximum number of cycles 120 cycles/min Flux (KV Valve) 0.005 ~ 0.015cc/cycle Viscosity Low Viscosity Weight 320g Material Low Viscosity Liquid (Oil, Electrolyte, Ink) Snuff Back Valve SBV100 is a snuff back valve. The action of this valve is such that on the retraction of the piston, a “negative pressure” is created to “pull back” the material so as to achieve a quick cut off and or prevent dripping of material. This valve is suitable for a wide range of material but is especially good for grease, silicone and pasty materials. Easy to maintain and operate, this valve is economical and robust. SBV100 Operating Air Pressure From 2.0Kgf/cm² Material Delivery Pressure Max 7.0Kgf/cm² Maximum number of cycles 300 cycles/min Flux (KV Valve) 3.8L/min Viscosity Medium to high Weight 320g UV adhesive, epoxies, silicone paste, SMT Material adhesive etc 6 www.techno-digm.comTechnodigm Catalogue.indd 6 7/3/12 10:08 AM
  9. 9. Positive Displacement Valve PDV 100 can be used as a positive displacement valve for dotting processes. It is designed such that with an appropriate combination of fluid pressure and fast closing time, a consistence amount of material can be achieved repeatedly. However if line dispensing is what is needed, this valve can also be used. Wetted chamber are of stainless steel with Teflon seals. PDV100 Operating Air Pressure More than 4.0Kgf/cm² Material Delivery Pressure Max 0.3Kgf/cm² Maximum number of cycles 120 cycles/min Flux (KV Valve) 0.003 ~ 0.018cc/cycle Viscosity Medium to high Weight 305g Material UV adhesive, epoxies, silicone paste, SMT adhesive etc Digital Valve Controller DD2000VC The DD2000VC is specifically designed to be used with single or double acting valves. Both valve and syringe can be connected to the DD2000VC’s output. Only one air input is required, resulting in a neater workstation. Features • Bright LCD • 10 Memory locations to automatically cycle 10 self-taught programs • Auto cycling mode allows sequencing of a self-taught program control operation of valve continuosly • Manual mode allows user to control precise ON/OFF timing of double acting valve • Auto mode allows user to preset ON/OFF timing for control of double acting valve • Convenient operation via foot pedal or front panel button • Additional adjustable air pressure for constant supply to syringe • Digital display of precise pressure control • Complete with accessory dispensing kits Specifications Size 130 X 180 X 140mm Dispense Time 0.005 – 999.999 sec Operation Modes Manual, Auto, Cycle Internal Memory 10 Memory Locations Power 120/220VAC Air Input 5 – 7 Bar, 70-100 PSI Air Output 0.1 – 7 Bar, 1 – 100 PSI www.techno-digm.com 7Technodigm Catalogue.indd 7 7/3/12 10:08 AM
  10. 10. Precision Piston Valve and Controller NV300 & NVC3000 NV300 is a dedicated valve designed for small volume dispensing applications. It can be used for dots, lines, potting or any applications that requires good volume precision. It has a good positive shut off that also enables it to dispense without dripping. Maintenance is relatively easy and all wetted parts are made of stainless steel. NV300 works with a controller, NVC3000. When connected to the NV3000, all the parameters necessary for good control and dispensing can be set. NVC3000 is a micro processor based controller. It has a LCD screen for display and a simple menu. It has both auto (with digital timing) and manual mode. Features of Valve NV300 Specifications of Valve NV300 • Good positive shutoff Voltage 24VDC Input Board-Level Driver • No dripping Cycle time 600cycle/min • Stainless Steel Wetted Parts Operating Air 4kgf/cm2 • Especially good for not heavily filled epoxy and Material Pressure 7.0kgf/cm2 (Max) adhesive. Viscosity Low/High • Easy Maintenance On/Off Piston • Good volumetric dispensing Wetted Part Stainless steel Weight 490g Features of Controller NVC3000 Specifications of Controller NVC3000 • LCD Display Time Range 0.02 to 99.999 sec • 10 Memory Voltage 110/220 VAC • Auto cycling Input Pressure Up to 100 psi • Manual/Timer mode Operation Mode Manual, Auto, Cycle • Digital Timing Internal Memory 10 Memory Locations • Microprocessor Driven Response Time 100ms • No maintenance Size 133 x 131 x 146mm • User-friendly Programming Weight 2kg Auger Valve & Controller AV5000 Auger Dispensing Valve is designed for dispensing applications which requires good volumetric accuracy. It incorporates a precision motor, which provides high and consistent torque to dispense medium to very high viscosity paste effortlessly. As a precision fluid dispensing valve, it is capable of dispensing micro shots as well as beads. This makes it a versatile tool for applications involving a wide range of adhesives, solder paste and epoxies (including greases and silicones). AV5000 is highly suitable for applications like DIE Attach, Sealing, Dotting and Encapsulation. Features of Valve Specifications of Valve • High Torque Voltage: 24VDC Input Board-Level Driver • Stainless Steel Wetted Parts Motor: 5 Phase stepper motor • Different Screw Pitches (8, 16, 32) Resolution: 0.1 deg • Easy Maintenance Shot size (min) (material dependant) • Accommodate Various Syringe Sizes Syringe Sizes: 3CC, 5CC, 10CC, 30CC, 55CC • Accommodate Standard Dispensing Needles • Fast Start-up & Stop Features of Controller Specifications of Controller • Adjustable Reverse Time Time range 0.01 to 99.99 sec • Adjustable Material Input Pressure Voltage 90V to 264V AC,Single Phase • User-friendly Programming Input Pressure up to 100 PSI • Storage of up to 12 program parameters I/O 25 • Activation by Foot Switch/Touch Screen External Interface RS232 • Low-level Fluid Detection(optional. Requires external Response Time 100ms sensor) • Auto Calibration & Fine Tuning 8 www.techno-digm.comTechnodigm Catalogue.indd 8 7/3/12 10:08 AM
  11. 11. Desktop Dispensing Robots Desktop Robots Desktop robots provide an easy way to automate numerous dispensing processes while preserving desktop workspace. The increased efficiency and quality provided by these desktop robots help to improve production output turnover while reducing the number of rejected parts. Model DR 3221 DR 3331 DR 3441 DR 4331 DR 4441 Items Number of Axis 3 3 3 4 4 X, Y axis 200 x 200 300 x 300 400 x 400 300 x 300 400 x 400 Stroke (mm) Z axis 100 100 100 100 100 R axis NA NA NA ±360° ±360° Work 7Kg 10Kg 10Kg 10Kg 10Kg Payload(kg) Tool 5Kg 6Kg 6Kg 4Kg 4Kg X, Y axis 500(5~500) 500(5~500) 500(5~500) 500(5~500) 500(5~500) Speed (mm/s) Z axis 250(2.5~250) 250(2.5~250) 250(2.5~250) 250(2.5~250) 250(2.5~250) R axis N.A. N.A. N.A. 600°/sec(6~600°) 600°/sec(6~600°) X, Y axis ±0.02mm ±0.02mm ±0.02mm ±0.02mm ±0.02mm Repeatability(mm) Z axis ±0.02mm ±0.02mm ±0.02mm ±0.02mm ±0.02mm R axis N.A. N.A. N.A. ±0.02° ±0.02° Dimension (mm) WxDxH 396 x 494 x 610 635 x 686 x 736 735 x 786 x 736 635 x 686 x 736 735 x 786 x 736 Weight (kg) 28 35 38 38 41 Voltage/ Frequency AC220V(-15%~ +10%)(single phase), 50/60Hz Power Source Capacity (kva) 500[VA] Type Step motor / 5 Phase (TS3624N2E4) Motor Operation Micro Step Input power[V] 48 Power amplifier Output power [A] Max 1.5 per axis Program input Teaching Pendant (iMT - ∑), PC(IBM compatible) Program data input MDI (Manual Data Input), Direct teaching, Touch panel Motion Control PTP, CP (3dimensional straight line/ circular arc interpolation) Point Files 100 files Program Capacity Points 1,000 points per file PLC Command 20 sets (AND, OR, NOT, TIMER, COUNTER etc.) Serial Communication RS232C(19,200bps), RS422/RS232C(9,600 to 38,400bps) I/O(Input/Output) Standard: 16(IN) / 16(OUT), Extension(optional): 32(IN)/ 32(OUT) 3 dimensional palletizing, Pass&Turning motion, Teaching points shift, Special Functions I/O parallel processing, R axis value compensation, Real Time speed over ride. PLC scanning time (ms) 5 User memory capacity Standard: 128kb, Extension (optional): 512kb User memory backup FRAM Operating ambient temperature/humidity 0-45°C / 20-80% RH Storage ambient temperature/humidity -15-60°C / 10-90% RH www.techno-digm.com 9Technodigm Catalogue.indd 9 7/3/12 10:08 AM
  12. 12. Gantry Robots GR3000 GR3000, Gantry Dispensing Robot comes with servo controlled ball screw driven by servo motors. With a resolution of less than 2μm per axis, it is designed for precision dispensing, very good accuracy and repeatability. The PC based software comes with an interface that allows easy programming and editing. Design with flexibility to be used with many different types of dispensing systems, these Gantry Dispensing Robots will meet most demanding applications. Optional Fiducial and needles calibration are also available. Features Specifications • Cartesian-Gantry construction (non moving base) Working Area 300 X 300 X 150mm • Digital servo controlled ball screw drives Maximum Load 6kg Maximum Speed 600mm/sec • I/O communications for machinery and conveyor Repeatability +/- 10µm per axis integration Resolution 2µm per axis • Longer Z axis travel and higher payloads Program Capacity Unlimited programs • High speed movement up to 600mm/sec Data Memory Type Hard disk • Composite granite base design ensures flatness, rigidity and robustness. Processor CPU Pentium 4 • Easy to learn and program with proprietary PC Drive System AC Servo Ball Screw software Motion Control PTP, CP • Optional camera fiducial checks & needle calibration Linear Interpolation All axes (X/Y module) Teaching Method Needle teach (Camera teach) • Build in pneumatic system Power Supply 220 VAC • Fully configurable (stand alone or in-line) Working Temperature 0-40°C Dimension (WxDxH) 800 x 945 x 760mm Weight 130kg (granite base) Other models available GR2000: 200 X 200 X 150mm (Working area) GR4000: 400 X 400 X 150mm 10 www.techno-digm.comTechnodigm Catalogue.indd 10 7/3/12 10:08 AM
  13. 13. Automatic Dispensing Systems In-Line Dispensing System ILS3000 ILS3000 comes with servo controlled ball screw driven by servo motors. With a resolution of less than 2µm per axis, it is designed for precision dispensing, very good accuracy and repeatability. The PC based software comes with an interface that allows easy programming and editing. Design with flexibility and to be used with many different types of dispensing systems, ILS will meet most demanding applications. Options are provided for user to choose only what they need so that ROI can be attractive. Features • Digital servo controlled ball screw drives • Longer Z axis travel and higher payloads • High speed movement up to 600mm/sec • Easy to learn and program with proprietary PC software • Build in pneumatic dispensing system • Fully configurable (stand alone or in-line) • Optional multi-stage conveyor, heater block and controller, needle calibration and fiducial alignment Specifications Working Area: 300 x 300 x 150mm Maximum Load (Z axis): 6kg Maximum Speed: 800mm/sec (X, Y axis) 500mm/sec (Z axis) Repeatability +/- 10µm per axis Resolution 1µm per axis Program Capacity Unlimited programs Data Memory Type Hard disk Drive System AC Servo Ball Screw Motion Control PTP, CP Linear Interpolation All axes Teaching Method Needle teach (Camera teach) Power Supply 220 VAC, single phase, 20A Working Temperature 0-40°C Dimension 850 X 950 X 1655 mm Weight Approx. 350kg Conveyor: Edge belt, single stage, 300mm x300mm (LxW) (SMEMA standard) Max. Load: 2kg Other models available: ILS2000: 200 X 200 X 150mm ILS4000: 400 X 400 X 150mm Options v 2-stages and 3-stages conveyor v Heated stages including syringe heating (with pneumatic lifter) v Automatic needle calibration (3-axis) v Vision system for fudicial alignment o Camera resolution: 768 x 576 pixels o Field of view: 7 x 5mm o Lighting: LED v Dual dispensing head v Exterior bulk feed reservoir v Specialised dispensing system Positive displacement pump, auger valve, rotary valve etc. www.techno-digm.com 11Technodigm Catalogue.indd 11 7/3/12 10:09 AM
  14. 14. Integrated Dispensing System IDS1000 IDS1000 is suitable for medium to high volume productions; it combines flexibility with practical functionality for the most cost-effective dispensing solution. IDS1000 is built on a dispensing platform that is designed for fast and accurate dispensing of a wide variety of materials. It is built using the latest technology on LINEAR actuators and motors with close-loop feedback. Its accuracy and repeatability is extremely good and will meet or exceed the specifications demanded of today’s high end dispensing machines. This machine is versatile enough to handle all kinds of solder paste, SMT adhesives, UV and heat curable epoxies and 2-part (dual cartridge) materials. It can come with integrated dispensing equipment or it can be configured to accept any specific request on external dispensers or valves. It is also available in conveyorized (3 sections, SMEMA standard) or standalone configuration. In the conveyorized model, board width is adjusted simply by keying in the correct dimensions instead of manual adjustments. User Oriented Software The UOS software is based on Windows™ for easy programming and learning. It has simple user-friendly interface for setup and production. Engineers will find it easy to program different applications and operators will find it easy to use for production. Options and features are easily accessed on the screen. To aid programming, numerous standard patterns like rectangles, circles and spirals are available. The vision has features such as Reject Mark detection, Edge detection, SPC data and Dot Size measurements in addition to standard fiducial (local and global) alignment. Specifications XY Accuracy 15 µm (+/-) Z Axis Accuracy 10 µm (+/-) XY Axis Repeatability 5 µm (+/-) Speed 800 mm/sec Gantry Drive System Linear System (X/Y) Z Axis Repeatability 2 µm (+/-) Speed 200 mm/sec Encoder Resolution 0.1 µm (+/-) Z Axis type Close loop DC servo, Ball screw Z Sense type Mechanical probe/laser Standard Features Heated Zones 3 Conveyor With motorized width adjustment Vision System Yes Program Storage Local HD, DVD etc Program Method Teach camera, direct input Facilities Power 220/240 VAC, 50/60 Hz Air Supply 5.5 Bar, filtered Footprint 1280 X 1440 X 1690 mm Options XYZ Calibration Standard Needle Cleaner Option Laser Height Sensor Option Tactile Height Sensor Option Dual Head Tooling Option 12 www.techno-digm.comTechnodigm Catalogue.indd 12 7/3/12 10:09 AM
  15. 15. Automatic Spray Coating Systems Spray Coating System SCS4000 SCS4000 Spray Coating System is an efficient machine for applying conformal coatings for various applications. It improves productivity by allowing the selective coating of areas without the need for time consuming masking. Quality of spray is repeatable and coating can be applied especially thin or thick. SCS4000 is a fully programmable selective coating system with an user-friendly proprietary software to perform any intricate patterns that is needed for a good coating process. It also has a programmable tilt and rotate function to access most areas. Together with the gantry system and the spray valve, the system can deliver an even coated area with a maximum of approximately 0.01mm*. Friendly features for area coating allows for fast programming. Dry runs after programming allows user to check position without actual spraying. Valves are easy to service and maintain. There is no expensive replacement part. Features • Material and substrate dependant • Ease of programming with PC-based Software • Purging stations for material • Low atomising pressure • Strong internal exhaust with overspray chamber for fume • Low level sensor for material • Material tank with low level sensor • Vision option for Fiducial check and X/Y programming Specifications Working Area 400 x 400x100mm Under Board Clearance 60mm PCB Edge Clearance 3 – 5mm Conveyor Type Chain Conveyor Conveyor Adjustment Manual Programming Method PC Based Software Program Capacity Unlimited Motor AC Servo Motor Drive System Ball Screw Drive Maximum Speed 800 mm/sec Resolution ±2µm per axis Repeatability ±10µm per axis Dual Head Dispense/Dot and Spray Tilt & Rotate Spray only Black Light (Inspection) 1 x 24 inch Lamp Material Tank 2 x 5 Litre Air Supply 5/6 Bar Power 230VAC, 50Hz, 15Amp Dimension (W x D x H) 1050 x 1230 x 1735 mm Weight Approx. 600kg Options • Single Spray Head • Different Work Area • Standalone Desktop Model www.techno-digm.com 13Technodigm Catalogue.indd 13 7/3/12 10:09 AM
  16. 16. Spray Valve & Controller SV300 & SVC1000 SV300 is an air atomizing Spray Valve. It utilized low air pressure to break coating materials into tiny droplets and deposit it onto any coating surfaces. Atomizing pressure can be as low as 8psi. This will ensure that coating material hitting the coating surfaces will not “bounce’ or blown off the intended coating area. The valve comes with an extended nozzle for dipping into solvent to prevent drying out of coating material. Any cleaning or flushing is only on the extended nozzle assembly. SVC1000 is a dedicated controller for spray valves. It has a comprehensive range of features for good control of the spraying parameters. It is micro-P driven and can be easily integrated onto any existing system. Features of Valve Specifications of Valve • Suitable for low viscosity fast drying conformal Operating Air Pressure More than 3.0kgf/ cm2 coating Material Delivery Pressure Max 6.0kgf/ cm2 • Low atomizing air requirement Maximum Cycle Rate 400 cycles/ min (Full strokes) • Fine adjust of coating material through a micrometer Weight 360g • Compact Design, easy maintenance Specifications of Controller • Extended nozzle Power 220VAC Features of Controller Air Pressure Range Max 6.0kgf/cm2 • User friendly software provides simple setting of all the Spray Pressure 0 - 2 bar necessary parameters Valve Operating Pressure Max 6 bar • LCD display screen Dispensing Time Range 99.99 sec • Microprocessor control Valve, Operating Time 99.99 sec • Easily integrated into any coating system Interval Time 99.99 sec • No maintenance needed Operating Mode Timer/Auto Mode Manual mode Interval mode Weight Approx. 4.0Kg 14 www.techno-digm.comTechnodigm Catalogue.indd 14 7/3/12 10:09 AM
  17. 17. Dual Component Dispensing Systems Meter Mix Dispensing System Meter Mix Dispensing Systems provide the most accurate and convenient way to mix and dispense 2-part materials like polyurethane, epoxies and silicone. From a table top gravity fed system to fully automated in-line systems, TechnoDigm has a Meter-Mix Dispensing System to suit your application needs. Two-part materials consist of a “Resin” component and a “Hardener” component. When combined in the correct ratio, the mixture will begin to cure, with some materials curing in as short as 10 minutes. This short curing time makes it difficult to manually mix large quantities of material at a single go without wastage. Meter Mix dispensing systems keep the resin and hardener separated and only combine them at the very end in the disposable static mixers. Keeping them separated throughout the storing and dosing process ensures that minimal material is wasted as only the required amount of material is mixed and dispensed. As such systems are highly customized for each kind of material and application; please contact us for a recommendation of a meter mix dispensing system which best suits your needs. Features • Apply small beads, or metered shots of a precisely mixed 2-component material on-ratio • Precise volumetric metering of low to high viscosity materials • Fast accurate mixing • Very minimal material wastage • Low volume shots to high volume continuous dispensing • Foot pedal to fully automated systems • Single or multiple head solutions • Ideal for Potting & Label Coating applications Dual Cartridge Dispenser DCP50 Dual Component materials often come pre-packed in 50ml Dual cartridges. To dispense a controlled amount of material from such package effortlessly, DC50P should be used. DC50P is a pneumatic equipment that comes with a simple control box for the operator to start and stop the dispense cycle. Alternatively, DC50P can be configured with AD2000 to provide automatic dispensing capability. The system can also be configured with TechnoDigm’s Dispensing Robots for automated applications. Features • Easy to use and setup • Reasonably accurate volume dispensing • Cost effective • Maintenance free Specifications Cartridge Size 50ml Dual Cartridge Media Mixing Ratio 1:1/2:1 Input Pressure Max: 7 Bar Operating Pressure Max: 6 Bar (Adjustable) Operating Temperature 5 - 40°C Measurements: Applicator Length 220mm, Diameter: 70mm Manual Dispenser Length 130mm, Width: 80mm, Height: 80mm Weight: Applicator with Stand Approx. 3kg Control Box Approx. 0.8kg www.techno-digm.com 15Technodigm Catalogue.indd 15 7/3/12 10:09 AM
  18. 18. Material Loading Stations Syringe Loader SL1000 The SL1000 Syringe Loader is designed to provide consistent filling for various types of assembly fluid. It can accommodate barrel sizes of 3, 5, 10, 30 & 55 cc for different manufacturers as long as the syringe has a luer lock connection. It is meant to be used in conjunction with a pressure pump to transfer high viscosity materials from a can into syringe of different sizes for easy dispensing. The SL1000 increases productivity and has no material wastage. Furthermore, it saves money and time spent on manual loading syringes. The SL1000 is most suitable for grease, lubricants and high viscosity material loading works best for straight walled can/pails sizing from 1kg can to 20kg pails. Features • Consistent volumetric filling of various types of fluid • Easy adjustment of filling volume • Accommodates 3cc to 55cc syringes • +/- 2% (by weight) repeat fill accuracy • Positive cut-off • Syringe Presence sensor • Push button or foot-pedal operation Specifications Dimension 325 X 220 X 680mm AC Input 85~132 VAC / 170~264 VAC Fuse 1A Pneumatic Air Input Max 9.9 Bars Repeat Fill Accuracy +/-2% (by weight) Syringe Sizes 3cc, 5cc, 10cc, 30cc, 55cc Cartridge Loader CL1000 The CL1000 Syringe Loader is designed to provide consistent filling for various types of assembly fluid. It can accommodate cartridge sizes of 6 oz and 12 oz from different manufacturers. It is meant to be used in conjunction with a pressure pump to transfer high viscosity materials from a can into cartridge of different sizes for easy dispensing. The CL1000 increases productivity and has no material wastage. Furthermore, it saves money and time spent on manual loading. The CL1000 is most suitable for grease, lubricants and high viscosity material loading works best for straight walled can/pails sizing from 1kg can to 20kg pails. Features • Consistent volumetric filling of various types of fluid • Easy adjustment of filling volume • Accommodates 6 oz and 12 oz cartridges • +/- 2% (by weight) repeat fill accuracy • Positive cut-off • Cartridge Presence sensor • Push button or foot-pedal operation Specifications Dimension 325 X 220 X 680mm (6 oz) AC Input 110 / 220 VAC Fuse 1A Pneumatic Air Input Max 9.9 Bars Repeat Fill Accuracy +/-2% (by weight) Cartridge Sizes 6 oz & 12 oz 16 www.techno-digm.comTechnodigm Catalogue.indd 16 7/3/12 10:09 AM
  19. 19. Tanks & Pumps Pressure Tanks Pressure tanks provide an easy way to continuously supply dispensing materials (oils, epoxies, silicone, etc) to your dispensing systems without the need to frequently replace barrels and cartridges. With a wide volume range and numerous accessories, it is easily customized to suit numerous applications. PFT Tank Dia Height (H) Part Number Description (ø)mm mm Pressure Tank, 3L, Bottom/ Top Ported, PFT-03BPR/TPR 165.2 310 Clamp Type Pressure Tank, 5L, Bottom/ Top Ported, PFT-05BPR/TPR 165.2 446 Clamp Type Pressure Tank, 8L, Bottom/ Top Ported, PFT-08BPR/TPR 216.3 403 Clamp Type Pressure Tank, 10L, Bottom/ Top Ported, PFT-10BPR/TPR 216.3 481 Clamp Type Pressure Tank, 20L, Bottom/ Top Ported, PFT-20BPR/TPR 267.4 619 Clamp Type PFT Tank Pressure Tank, 40L, Bottom/ Top Ported, PFT-40BPR/TPR 318.5 692 Clamp Type POT TANK, ROUND BOTTOM Dia Height (H) Part Number Description (ø)mm mm Pressure Tank, 1L, Bottom/ Top Ported, POT-01BPR/TPR 101.6 265 Clamp Type Pressure Tank, 3L, Bottom/ Top Ported, POT-03BPR/TPR 165.2 284 Clamp Type Pressure Tank, 5L, Bottom/ Top Ported, POT-05BPR/TPR 165.2 415 Clamp Type Pressure Tank, 8L, Bottom/ Top Ported, POT-08BPR/TPR 216.3 387 Clamp Type Pressure Tank, 10L, Bottom/ Top Ported, POT-10BPR/TPR 216.3 453 Clamp Type POT Tank, Round Bottom Pressure Tank, 20L, Bottom/ Top Ported, POT-20BPR/TPR 267.4 574 Clamp Type POT TANK, FLAT BOTTOM Dia Height (H) Part Number Description (ø)mm mm POT-01TPF Pressure Tank, 1L, Top Ported, Clamp Type 101.6 218 POT-03TPF Pressure Tank, 3L, Top Ported, Clamp Type 165.2 233 POT-05TPF Pressure Tank, 5L, Top Ported, Clamp Type 165.2 374 POT-08TPF Pressure Tank, 8L, Top Ported, Clamp Type 216.3 347 POT Tank, Flat Bottom POT-10TPF Pressure Tank, 10L, Top Ported, Clamp Type 216.3 435 www.techno-digm.com 17Technodigm Catalogue.indd 17 7/3/12 10:09 AM
  20. 20. PMT TANK Dia Height Part Number Description (ø) mm (H) mm PMT-10TP Pressure Tank, 10 L, Top Ported, Hinge Clamp Type 216.3 398 PMT-20TP Pressure Tank, 20 L, Top Ported, Hinge Clamp Type 293 423 PMT-40TP Pressure Tank, 40 L, Top Ported, Hinge Clamp Type 366 494 PMT Tank Tank Options Part Number Description TO-TP Top Port TO-LG Level Gage TO-LS Level Sensor TO-A Agitating TO-H Heating TO-W Window TO-LC Load Cell All tanks are manufactured with SUS304 material, with working pressure maximum at 5kg/cm². The outlet thread is NPT 1/4” or 1/8”, sealing material is NBR, silicone, EPDM, teflon coating (optional) Pressure Pumps Pressure Pumps are designed to allow high viscosity material to be dispensed straight from the can or catridge. Since material is pumped straight from the material container, material wastage is reduced to a minimum. Pressure pumps can also be configured to be used as a loading station to transfer materials from large cans to barrels for easy dispensing. PP105, PP305 PP505 PP600 PP315CT PP315CT-2 Power AC 220V 50/60Hz AC 220V 50/60Hz AC 220V 50/60Hz AC 220V 50/60Hz AC 220V 50/60Hz Electrical consumption 20W 20W 20W 20W 20W Air Pressure More than 2Kgf/cm2 More than 2Kgf/cm2 More than 2Kgf/cm2 More than 2Kgf/cm2 More than 2Kgf/cm2 Air Consumption 80L/min 80L/min 80L/min 80L/min 80L/min Min. Dispensing Volume 0.01cc/shot 0.01cc/shot 0.01cc/shot 0.01cc/shot 0.01cc/shot More Than Applying Viscosity 10,000 ~ 600,000cps 10,000 ~ 600,000cps 10,000 ~ 600,000cps 10,000 ~ 600,000cps 600,000cps Cartridge Type Cartridge Type Applying Container 1Kg, 3Kg, 5Kg 20Kg (5gallon) 20Kg (5gallon) 300cc ~340cc 300cc ~340cc Weight 8.5Kg 24Kg 40Kg 15Kg 18Kg 1) Low sensor 1) Low sensor Option Low Sensor 2) System 2) System 1) Can – 110mm/170mm 1) Can – 280mm 1) Can – 280mm Can Size 2) Can – 140mm/200mm 2) Can – 360mm 2) Can – 360mm 18 www.techno-digm.comTechnodigm Catalogue.indd 18 7/3/12 10:09 AM
  21. 21. Dispensing Accessories Barrels & Accessories TechnoDigm offers a veriety of disposable syringe barrels with luer lock tip adapter, accepting standard dispensing needles & tips. Industrial grade. Black barrels for UV curing and light sensitive materials. Translucent amber shaded barrels for minimal UV light transmission. Barrels (Clear) P-Type Barrels Part number Size Part number Part number BCLR3 3CC PB20 Barrel BCLR5 5CC PP20 Piston BCLR10 10CC PPC20 Conductive Piston BCLR30 30CC PEC20 End Cap BCLR55 55CC PTCO20 Orange Tip Cap PECW20 White End Cap Barrels (Amber) Part number Size Hand Syringe with Plunger BDA3 3CC Part number Size HS1 1CC BDA5 5CC HS3 3CC BDA10 10CC HS5 5CC BDA30 30CC HS10 10CC BDA55 55CC HS30 30CC HS50 55CC Barrels (Black) Part number Size Barrel Adapter Assembly BBB3 3CC Part number Size BBB5 5CC BAA3 3CC BBB10 10CC BAA5 5CC BBB30 30CC BAA10 10CC BAA30/55 30/55CC BBB55 55CC Barrels (Blue) Pistons Part number Size Part number Size BBL3 3CC PPE3 3CC BBL5 5CC PPE5 5CC PPE10 10CC BBL10 10CC PPE30/55 30/55CC BBL30 30CC BBL55 55CC End Cap Part number Size I-Type Barrels Part number Part Name EC3 3CC EC5 5CC IB30 Barrel EC10 10CC IP30 Piston EC30/55 30/55CC IPC30 Conductive Piston IEC30 End Cap Tip Caps ITCO30 Orange Tip Cap Part number Size IECW30 White End Cap TCO TIP CAP (ORANGE) TCB TIP CAP (BLACK) F-type Barrels Part number Part Name FB30 Barrel FP30 Piston FPC30 Conductive Piston FEC30 End Cap FECW30 White End Cap www.techno-digm.com 19Technodigm Catalogue.indd 19 7/3/12 10:09 AM
  22. 22. Tips & Needles TechnoDigm offers a comprehensive range of needles and tips for precision dispensing of fluids, liquids, adhesives, sealants, greases, etc. Blunt end stainless steel dispensing needle tips are the most popular and versions can be found in different gauges, lengths and threads. They can be supplied with both 45° and 90° bends to help access difficult areas. Tapered needles are used for high viscosity fluids; they are also described as “smooth flow”. Precision tips are machined completely from stainless steel. Blunt-end tips – 0.25” to 1.5” long Gauge Part Number ID OD Color Size 0.25’’ 0.5’’ 1.0’’ 1.5’’ 14G TBE14G025 TBE14G050 TBE14G100 TBE14G150 1.55mm 1.82mm Olive 15G TBE15G025 TBE15G050 TBE15G100 TBE15G150 1.37mm 1.82mm Brown 16G TBE16G025 TBE16G050 1.20mm 1.65mm Grey 17G TBE17G025 TBE17G050 1.04mm 1.50mm White 18G TBE18G025 TBE18G050 TBE18G100 TBE18G150 0.84mm 1.27mm Green 19G TBE19G025 TBE19G050 0.70mm 1.05mm Black 20G TBE20G025 TBE20G050 TBE20G100 TBE20G150 0.60mm 0.91mm Pink 21G TBE21G025 TBE21G050 TBE21G100 TBE21G150 0.51mm 0.82mm Purple 22G TBE22G025 TBE22G050 TBE22G100 TBE22G150 0.41mm 0.71mm Blue 23G TBE23G025 TBE23G050 TBE23G100 TBE23G150 0.33mm 0.64mm Orange 24G TBE24G025 TBE24G050 0.30mm 0.56mm Peach 25G TBE25G025 TBE25G050 TBE25G100 TBE25G150 0.25mm 0.51mm Red 27G TBE27G025 TBE27G050 TBE27G100 TBE27G150 0.20mm 0.41mm Clear 28G TBE28G050 TBE28G050 0.19mm 0.39mm Light Blue 30G TBE30G025 TBE30G050 TBE30G100 TBE30G150 0.16mm 0.31mm Lavender 32G TBE32G025 TBE32G050 0.10mm 0.25mm Yellow Stainless Steel Tips – 0.5’’ long Blunt-end bent tips (45°/90°) 0.5’’ Flexible Tips Gauge Size Part Number Gauge Size 45° 90° Gauge Size Part no. 14G TSS14G050 14G TAD14G4505 TAD 14G9005 14G TPTLL14G050 15G TSS15G050 15G TAD 15G4505 TAD 15G9005 15G TPTLL16G050 16G TSS16G050 18G TAD 18G4505 TAD 18G9005 18G TPTLL18G050 18G TSS18G050 20G TAD 20G4505 TAD 20G9005 20G TPTLL20G050 20G TSS20G050 21G TAD 21G4505 TAD 21G9005 22G TPTLL22G050 21G TSS21G050 22G TAD 22G4505 TAD 22G9005 25G TPTLL25G050 22G TSS22G050 23G TAD 23G4505 TAD 23G9005 23G TSS23G050 25G TAD 25G4505 TAD 25G9005 25G TSS25G050 Tapered Tips 27G TAD 27G4505 TAD 27G9005 27G TSS27G050 Gauge Size Part no. 30G TAD 30G4505 TAD 30G9005 30G TSS30G050 14G TPT14G 15G TPT15G 18G TPT18G 20G TPT20G 22G TPT22G 25G TPT25G Cartridges & Accessories TechnoDigm offers two different sizes of disposable reservoir cartridges. These dispensing cartridges are suitable for a number of low-to-high viscosity materials including adhesives, dental resins, pastes, lubricants, gels, and silicones. Cartridge Part number Part name 6oz 12oz CR06 CR12 Cartridge Retainer CRC06 CRC12 Cartridge Reservoirs (Clear) CRO06 CRO12 Cartridge Reservoirs (Opaque) CPR (Red/White) Cartridge Plunger CTCR (Red/White) Cartridge Tip Cap CECR (Red) Cartridge End Cap CTA Cartridge Tip Adapter (LL) 20 www.techno-digm.comTechnodigm Catalogue.indd 20 7/3/12 10:09 AM
  23. 23. UV Curing Systems UV Spot Curing UVSPOT UVSPOT is designed for operations that require flexibility, high performance/very high intensity and reliability. Its optics/ UV was engineered for maximum efficiency in the delivery of UV energy through a light guide. Its design also ensures that not much heat will be transmitted. UV Spot has a lamp life expectancy of 2000hrs and a maximum intensity of 13,000mW/cm². Maintenance free and with slow degradation, it will have low lamp replacement rate. This results in good productivity and reliability in the production process. Features • Long Lamp Life of 2000hrs The system is designed with an optimized cooling system and an efficient optics design. This enables the lamp to be cooled and maintain at a proper temperature for best performance. Degradation of the lamp is slow and gradual and even at 2000hrs significant intensity can still be obtained from the lamp. • Cool Light Output UV Spot has a specially designed IR filter that helps to cut off high percentage of IR from transmitting through the light guide. • Timer Controlled Shutter UV Spot has a programmable shutter for user to vary or set a certain intensity value. This setting can be easily done through the LCD interface. Values from 1 to 100% can be set. • Quick-change Lamp The unique feature of the system is in its quick changing of lamp. The lamp can be easily accessed by removing a side panel just by loosening a single thumbscrew. Specifications Lamp Rating 100W Power Supply 220VAC (110 VAC optional), 5A (max), solid state Lamp Life Up to 2000 hours Shutter Programmable Intensity >13,000mW/cm2 (as measured directly on a UV meter) Lamp Spectral Range 250-600 nm Light Delivery High Efficiency Liquid Light Guide, Dual, Triple & Quad- Pole Light Guides with various lengths available Dimension (in cm) 27 (L) X 30 (H) X 13 (W) Weight 6.8 kg www.techno-digm.com 21Technodigm Catalogue.indd 21 7/3/12 10:09 AM
  24. 24. UV Point UVP UV Spot Curing system is a high performance compact light curing system. Maintenance free, it incorporates an ozone-free long life lamp and a highly efficient reflector for maximum output. The system is designed for convenience of use with any curing process as it is highly portable it is also suitable for use with conveyors. Features • Long Lamp Life The lamp housing is designed to optimize airflow so that there is proper and adequate cooling of the lamp. This will prevent hot spots and arc sputtering thus helping to maintain good life span for the lamp. The lamp is also designed with does not degrade sharply over time. • Cool Light Output UV Point comes with a diachronic coated mirror, which reflects only the usable UV wavelengths of light through the light guide. IR, which is the main cause of heat, is thus minimized. This ensures that curing will be as cool as possible. Combined with an optional inline filter, heat transmitted to the substrate/material can be cut even further. This compares favorably to units in this class, which only uses inline filter thus resulting in high IR being transmitted. • Timer Controlled Shutter UV Point has a simple and easy to use timer for the control of the shutter. The timer can be switched from auto to manual for operator control of curing duration this is situated on the front panel for easy access. • Quick-change Lamp The unique feature of the system is in its quick changing of lamp. The lamp can be easily accessed by removing a side panel just by loosening a single thumbscrew. Specifications Lamp 100W Short Arc Mercury Lamp Power 90-265 VAC Solid State Switching Power Supply Lamp Life Up to 1000 hours Shutter Long Life Shutter with Return Spring Intensity 10W/cm2 (dependant on distance from substrate) Lamp Spectral Range 250-600 nm Light Delivery High Efficiency Liquid Light Guide, Dual,Triple & Quad-Pole Light Guides with various lengths available Dimensions (cm) 27 (L) X 30 (H) X 13 (W) Weight 6.8 kg UV Conveyor UVC2000 UVC2000 is a high intensity RF powered system which uses electrodeless lamp that is highly reliable and cost effective to use. These electrodeless lamps have high efficiency and good performance with a long working life thus providing more stability to curing of UV adhesive and epoxies. The lamp module incorporates a highly elliptical reflective reflector that combines well with the lamp to provide a high peak of UV irradiance. This high peak irradiance provides more efficient and faster curing with relatively low infrared emission. Start up time is short (less than a minute). A standby mode is provided for even faster start up. As a system, UVC2000 is easy to use and incorporate into production lines without much effort. Features • High intensity, Fast curing • Long lamp life • Low Maintenance • 4000W System is also available • Available in table top or floor standing version Specifications Lamp 2000W (max.) Lamp type 6” Electrodeless Power 220VAC, 50/60Hz, 20Amps, Single Phase Intensity 600mW/cm² UVA Curing Width 156mm Belt Width 240mm Dimension (cm) 165 (L) X 140 (H) X 56 (W) 22 www.techno-digm.comTechnodigm Catalogue.indd 22 7/3/12 10:09 AM
  25. 25. UV Bench Top Conveyor UV6 UV6 is a bench top or stand mounted light curing system, designed for laboratory or high volume production applications. The conveyor features a quiet variable speed motor, with a velocity regulating drive that keeps the belt speed constant for varying loads. The system can be configured with single or dual high intensity lamp heads UVMR400, UVR600 or UVR800, which can be easily removed and reconfigured as stand mounted systems for increased versatility. Features • Adjustable Lamp Height Lamp height can be adjusted from 1.5 to 5 inches • Full UV Shielding The conveyor light chamber is totally enclosed, shielding the operator and passersby from any UV radiation. The light chamber entrance and exit are protected by sliding doors with extended hoods. • Adjustable End Chute The system has an adjustable position and chute for accumulating cured parts as they exit the conveyor. • Exhaust Port The light chamber has a top-mounted 3” diameter port, for optional venting to facility exhaust systems. UVR 800 UVR 400 / 600 UVMR 400 Lamp Single Dual Single Dual Single Dual Input Power 220VAC, 50 / 60Hz Belt Width 9” Belt Speed 0.7 - 19.6fpm (20 - 600km / min) Curing Width 6” 6” 4” 40” (100cm) L 51” (300cm) L 40” (100cm) L 51” (300cm) L 32” (80cm) L 40” (100cm) L Dimension 26” (66cm) W 26” (66cm) W 26” (66cm) W 26” (66cm) W 26” (66cm) W 26” (66cm) W (Include blower) 22” (56cm) H 22” (56cm) H 22” (56cm) H 22” (56cm) H 22” (56cm) H 22” (56cm) H UV Ray UVR400/600 UVR400/600 is a compact UV curing system which integrates all components into one lamp head. UVR400/600 is designed as a table top as well as conveyor system. It can be easily mounted on any conveyor system without cabling or remote control boxes. Features • High intensity, fast curing • Two level intensity selection (100 and 50%) • Lamp Hour Counter Specifications Lamp 400/600W Metal Halide Lamp Power 220 VAC, 50/60Hz Intensity 200mW/cm2 UVA light (320-390 nm) Cure Area 14 X 17 cm Dimensions 255 X 270 X 160 mm www.techno-digm.com 23Technodigm Catalogue.indd 23 7/3/12 10:09 AM

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