Manual cb1 y cb400sf en ingles.doc

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Manual cb1 y cb400sf en ingles.doc

  1. 1. 3 CHARACTERISTICS Attention : In the given manual are described the following Updatings of motorcycles Honda: СВ400 Super Four: CB400N, CB400R, CB400Flls, CB400FIIT, CB400FIIV, CB400FIIIS, CB400FIIIT, CB400FIII . V CB400F (CB1): CB400FK Number on a seat (CB400N). CB400F L CB400FM. Attention: Removal and disassembly of units and Units It is carried out by way of numbers, Specified on Figures. Assembly and installation are carried out in the order, The opposite to disassembly and removal. Identification CB400N Number of the engine (CB400F). Number of the engine (CB400N). Number on a frame (CB400F). Number on a frame (CB400N). Number on a seat (CB400F).
  2. 2. 4 Characteristics Motor Oil 1.Use oil on classification API – Not below SE (SE, SF, SG). 2.Viscosity (SAE) Select according to the diagram. The temperature range, operation corresponding to conditions before the following replacement of oil. Recommended viscosity of motor oil. Characteristics Honda CB400 Super Four Honda NC31 CB400N Super Four Length...............................................................2085 мм Width...................................................................735 мм Height................................................................1080 мм Base...................................................................1455мм Weight: On a forward wheel............................................93 Kg On a back wheel.................................................99 Kg Full...................................................................192 Kg Full Weight: On a forward wheel..........................................114 Kg On a back wheel..............................................188 Kg Full...................................................................302 Kg Кастер................................................................27°15' Width of a trace...................................................109 мм Brake way (From 50 км/hr).....................................14 м Radius of a turn......................................................2,6 м Honda NC31 CB400FIII Length…………………………………………… 2080 mm Width …………………………………………….. 720 mm Height ……………………………………………1125 mm Base …………………………………………….1450мм Weight: On a forward wheel ......................................... 95 kg On a back wheel ............................................. 100 kg Full .................................................................. 195 kg Weight full: On a forward wheel ......................................... 116 kg On a back wheel ............................................. 189 kg Full .................................................................. 305 kg
  3. 3. The Engine Updating.............................................................NC23E Type ...............................………. 4-тактный, 4-cylinder Working volume.................................................399 см3 ГРМ..................................…...DOHC, with a chain drive Diameter of the cylinder…………………………55,0 мм Piston stroke......................................................42,0 мм Compression ratio....................................................11,3 Capacity................................…53 H.p. at11000 rev/min Torque..................................…37 Им at 10000 rev/min Cooling system..........................................………Liquid Lubricating system Refueling capacities: The dry engine...................................................3,6 л With replacement of the filter..............................2,9 л Without replacement of the filter.........................2,7 л Type of the oil pump.................................трохоидный Pressure (at 7000 rev/min).................................5 Kg/см2 Backlashes in rotors of the oil pump: Radial (between ledges of rotors)..................0,10 мм Radial (between a conducted rotor and the case 0,15 - 0,22 мм Face.....................................................0,02- 0,07 мм Cooling system Refueling capacities: In total.................................................................1,6 л расширительный a tank.................................0,63 л Pressure of opening of the valve of a cover of a radiator...................................................1,1 -1,4 Kg/см2 The temperature started opening термостата.................................................80 - 84°С Temperature of full opening термостата........................................................95°С Height of rise of the valve термостата................8 мм System of submission of fuel (CB400N) Fuel tank..............................................................18 л Carburetor.....................................Type CVx4 (VP22) Designation......................................................VP22A Throttle..........................................................30,5 мм Idling jet..............................................................2 1/2 Level of fuel in поплавковой to the chamber..13,7мм Main jet: Carburettors № 1 and № 4.................................№95 Carburettors № 2 and № 3.................................№98 Idling jet..............................................................№35 Frequency of rotation Idling..................................................1200±100 rev/min System of submission of fuel (CB400FIII) Fuel Tank.............................................................18 л The carburettor .............................. Type CVx4 (VP02A) Designation .......................................…………... VP02A Throttle ..............................................………... 30,5 mm Level of fuel in поплавковой to the chamber.. 13,7 mm The screw of quality ..........................…………….. 23/4 The main jet ......................................…………….№ 98 Jet of idling ........................................…………….№ 35 Frequency of rotation Idling ................................................. 1200ё100 rev/min
  4. 4. Characteristics 5 Ignition System Shaft ............................................ 0,020 - 0,062 Type …………………………… Transistor батарейная mm Diameter of a core of the valve: inlet: Spark plugs: Nominal .......................................... 3,775-3,790 Standard: mm NGK ........................................................ CR8EH9 Limiting .................................................... 3,700 mm Denso ..................................................... U24FER-9 "Cold": NGK. ....................................................... CR9EH9 Denso ..................................................... U27FER-9 Backlash .................................................. 0,8-0,9 mm Corner of an advancing of ignition (at 1200ё100 rev/min) ........................14°до ВМТ The coil of ignition: Primary winding ........................................ 2 - 4 Ohm Secondary winding: With tips ................................................... 23-27 whom Without tips .............................................. 13-17 whom The breaker: Resistance ............................................... 450-550 Ohm Pressure(Voltage) of a signal ................. More than 0,7 In Start System Length of starter brushes: Nominal..........................................................12,5 мм Limiting.............................................................8,5 мм The head of cylinder block Thermal backlashes in valves: Admission .............................................. 0,12-0,18 mm Release ................................................. 0,17-0,23 mm Pressure of the end of a step of compression (at 400 rev/min) ....................................... 11-15 bar Phases газораспределения: The inlet valve: Opening ................................................... 5°до ВМТ Closing ................................................ 35 ° after НМТ The final valve: Opening ............................................... 35 ° up to НМТ Closing .................................................. 5 ° after ВМТ Pressure of the end of a step of compression (at 400 rev/min) ....................................... 11-15 bar Height of cams of camshafts (1): Nominal ......................................32,180-32,420 mm Limiting ....................................................32,130 mm Diameter basic шеек (2): Nominal ………………………….22,959 - 22,980 mm Limiting .................................................. 22,950 mm Backlash in the bearing distributive
  5. 5. Final: Nominal .......................................... 3,765 - 3,780 mm Limiting ........................................... 3,700 mm Internal diameter of the directing cartridge: Nominal .......................................... 3,800-3,812 mm Limiting ........................................... 3,890 mm Backlash between the cartridge and a core of the valve: Inlet: Nominal .......................................... 0,010 - 0,037 mm Limiting ........................................... 0,04 mm Final: Nominal .......................................... 0,020-0,047 mm Limiting ........................................... 0,05 mm Height выступания the directing cartridge (h): Inlet ................................................. 15,56-15,58 mm Final ................................................ 13,21 - 13,23 mm Height of a spring of the valve: Nominal .................................................... 40,03 mm Limiting ..................................................... 38,50 mm Diameter of a pusher of the valve: Nominal ..................................... 22,478 - 22,493 mm Limiting ..................................................... 22,470 mm The piston and the cylinder Diameter of the cylinder: Nominal ..................................... 55,000 - 55,015 mm Limiting ...................................................... 55,10 mm Diameter of the piston: Nominal ..................................... 54,970 - 54,990 mm Limiting .................................................... 54,900 mm Backlash between the cylinder and the piston: Nominal .......................................... 0,010-0,045 mm Limiting ...................................................... 0,100 mm Diameter of an aperture under a piston finger: Nominal ...................................... 14,002-14,008 mm Limiting .................................................... 14,050 mm Diameter of a piston finger Nominal ...................................... 13,994-14,000 mm Limiting .................................................... 13,980 mm Backlash between a finger and the piston: Nominal ........................................ 0,002 - 0,014 mm Limiting ........................................................ 0,04 mm Internal diameter of the piston head of a rod: Nominal ...................................... 14,016-14,034 mm Limiting .................................................... 14,070 mm Backlash between a finger and a rod: Nominal .......................................... 0,016-0,040 mm Limiting ...................................................... 0,060 mm Backlash between a flute and the piston: компрессионное Ring ..................................................0,015-0,050 mm Limiting .......................................................... 0,10мм
  6. 6. 6 Characteristics Backlash in the lock: Limiting.. ................................................... 29,960 Top компрессионное Ring: mm Internal diameter of an asterisk of a drive Nominal ............................................ 0,18 - 0,28 mm маслянокго the pump: Limiting ......................................................... 0,5 mm Nominal ....................................... 30,025-30,075 Bottom компрессионное a ring: mm Nominal .............................................. 0,18-0,33 mm Limiting ..................................................... 30,150 Limiting .......................................................... 0,5 mm mm маслосъемное a ring: Nominal .............................................. 0,20-0,70 mm Limiting .......................................................... 1,1 mm Crank Shaft Axial backlash: Nominal ............................................ 0,05 - 0,20 mm Limiting ........................................................ 0,30 mm Backlash in bearings: шатунный the bearing: Nominal ........................................ 0,028 - 0,052 mm Limiting ........................................................ 0,06 mm The radical bearing: Nominal ........................................ 0,014 - 0,038 mm Limiting ........................................................ 0,05 mm Coupling Free course of the lever Couplings ................................................. 10 - 20 mm Thickness of a disk: nominal: "А". ...................................................... 3,22 - 3,38 mm "В". ...................................................... 3,22 - 3,38 mm "С" ...................................................... 3,42 - 3,58 mm Limiting: "А". ........................................................... 2,90 mm "В". ........................................................... 2,90 mm "С" ............................................................ 3,10 mm Height of springs: Nominal .................................................... 45,6 mm Limiting ..................................................... 41,7 mm Diameter of the basic cartridge: internal: Nominal ....................................... 21,980 - 21,993 mm Limiting ..................................................... 22,030 mm External: Nominal ........................................29,993 - 30,007 mm
  7. 7. External diameter of a primary shaft (under the basic cartridge): Nominal ..................................... 21,967 - 21,980 mm Limiting ................................................... 21,950 mm Transfer box Transfer numbers of transfers: Forward transfer ....................................... 2,171 CHECK POINT: 1-st transfer .............................................. 3,307 2-nd transfer ............................................. 2,294 3-rd transfer .............................................. 1,750 4-th transfer .............................................. 1,428 5-th transfer..:. .......................................... 1,240 6-th transfer .............................................. 1,130 The main transfer: Drive ......................................................... A circuit Transfer number: CB400N .................................................... 2,800 CB400FIII ................................................. 3,000 Internal diameter of landing apertures шестерен: М5, М6: Nominal ..................................... 25,000 - 25,021 mm Limiting ................................................... 25,050 mm С2, СЗ, С4: Nominal ..................................... 28,000 - 28,021 mm Limiting ................................................... 28,050 mm External diameter of cartridges шестерен: М5, М6: Nominal ..................................... 24,959 - 24,980 mm Limiting ................................................... 24,920 mm С2, СЗ, С4: Nominal ..................................... 27,959 - 27,980 mm Limiting ................................................... 27,920 mm Internal diameter of landing apertures of cartridges: М5: Nominal ..................................... 21,985 - 22,006 mm Limiting ................................................... 22,070 mm С2: Nominal ..................................... 24,985 - 25,006 mm Limiting ................................................... 25,070 mm Backlash between шестернями and cartridges: М5, Mb: Nominal ......................................... 0,020 - 0,062 mm Limiting ..................................................... 0,10 mm С2, СЗ, С4: Nominal ......................................... 0,020 - 0,062 mm Limiting ..................................................... 0,10 mm Backlash between шестернями and shaft: М5: Nominal ......................................... 0,020 - 0,062 mm Limiting ..................................................... 0,10 mm С2: Nominal ......................................... 0,005 - 0,039 mm Limiting ..................................................... 0,05 mm External diameter шеек a primary shaft: М5 (1): Nominal ..................................... 21,959 - 21,980 mm Limiting ................................................... 21,930 mm
  8. 8. Characteristics 7 шейка under the basic cartridge (2): Height of a spring.........................................225,3 мм Nominal ....................................... 21,967 - 21,980 Brake system mm Forward brake: Limiting......................................................27,930 мм Course of the lever ................................... 20-30 mm External diameter шеек a secondary shaft: С2 (1): Nominal ......................................... 24,967-24,980 mm Limiting......................................................24,930 мм Plug of switching of transfers: Thickness (4): Nominal .............................................. 5,93-6,00 mm Limiting ................................................... 5,60 mm Internal diameter of a landing aperture Under a rod (5): Nominal. ...................................... 12,000-12,021 mm Limiting ................................................... 12,060 mm Diameter of a rod of plugs of switching of transfers: Nominal ....................................... 11,969-11,980 mm Limiting....................................................11,900 мм Suspension bracket Forward suspension bracket: Type .......................................................... Telescopic Course ........................................................ 130 mm Diameter of a pipe ....................................... 41 mm Volume of oil ............................................... 499 sm3 Height of a spring ...................................... 338,2 mm Back suspension bracket: Type ............................................................ Pendular Course ........................................................ 110 mm
  9. 9. Brake liquid ........................................... DOT 3 or 4 Recommended models (CB400FIII): Thickness of a disk ................................... 4,5 mm Forward wheel …..Bridgestone BT-35F, Dunlop Diameter ГТЦ: GT401F Nominal .................................... 14,000-14,043 mm Back wheel ……… Bridgestone BT-35R, Dunlop Limiting ................................................. 14,060 GT401 mm Electric equipment: Diameter of piston GTTS: The generator: Maximal Nominal .................................... 13,957-13,984 mm Capacity ................................ 312 Вт at 5000 rev/min Limiting ................................................. 13,950 Pressure(Voltage) ........................................ 14-16 In mm Feedback current..................... 0-8 And (5000 rev/min) Diameter of the brake cylinder: АКБ .............................................................. 12В, 8Ач Nominal .................................. 27,000 - 27,050 mm Limiting ................................................. 27,060 mm Diameter of the piston of the brake cylinder: Nominal .................................... 26,918-26,968 mm Limiting ................................................. 26,910 mm Back brake: Course of a pedal....... .............................. 10 - 20 mm Height of a pedal ...................................... 67,5 mm Brake liquid ............................................... DOT 3 or 4 Thickness of a disk ................................... 5,0 mm Diameter ГТЦ: Nominal .................................... 12,700-12,743 mm Limiting ................................................. 12,760 mm Diameter of piston GTTS: Nominal .................................... 12,657-12,684 mm Limiting ................................................. 72,650 mm Diameter of the brake cylinder: Nominal .................................... 38,180-38,230 mm Limiting ................................................. 38,240 mm Diameter of the piston of the brake cylinder: Nominal .................................... 38,098-38,148 mm Limiting ................................................. 38,090 mm Pressure in trunks: (1) One driver: Forward wheel .......................................... 2,00 kg / sm2 Back wheel ............................................... 2,25 kg / sm2 (2) The driver and the passenger: Forward wheel .......................................... 2,00 kg / sm2 Back wheel ............................................... 2,50 kg / sm2 Dimension of trunks: Forward wheel ...................................... 110/70-17 54Н Back wheel ........................................... 140/70-17 66Н Recommended models (CB400N): Forward wheel...........Bridgestone G547, Dunlop K505F Back …………………... Bridgestone G548, Dunlop K505
  10. 10. 8 Characteristics Current зарядки: Without replacement of the filter ...................... 2,9 л 5-10 ч ......................................................... 0,8 And 1ч ............................................................... 4 And Lamps (CB400N): Headlight .................................................... 55/60 Вт Stoplight and dimension ............................. 18/5 Вт Forward turn indicators And dimensions .......................................... 18/5 Вт Back turn indicators turn ............................. 15 Вт Indicators of a combination of devices ........ 1,7 Вт The indicator of excess allowable speeds ... 3,4 Вт Lamps (CB400FIII): Headlight .................................................... 70/80 Вт Resistance of the gauge of temperature охлажк Giving liquid (at 80°С) ........................... 47 - 57 whom The gauge - switch on temperature охлажкдающей liquids: Temperature of inclusion ............................ 98 - 102°С Temperature of deenergizing.......................93 - 97°С Honda CB400F(CB1) Honda NC27 CB400F (СВ1) Length ....................................................... 2035 mm Width ......................................................... 705 mm Height ....................................................... 1025 mm Base .......................................................... 1375мм Weight: On a forward wheel .................................. 90 kg On a back wheel ...................................... 93 kg Full ............................................................. 183 kg Weight full: On a forward wheel .................................. 110 kg On a back wheel ...................................... 183 kg Full ............................................................ 293 kg Кастер ..................................................... 25°30 ' Width of a trace ........................................ 99 mm Brake way (about 50 km/h) ...................... 14 m Radius of a turn ........................................ 2,8 m The engine Updating ................................................... NC23E Type .......................................................... 4- тактный, 4-cylinder Working volume ....................................... 399 sm3 ГРМ .............................. DOHC, a drive шестернями Diameter of the cylinder ........................... 55,0 mm Course of the piston ................................. 42,0 mm Degree of compression ............................ 11,3 Capacity ............................... 57 h.p. at 11500 rev/min Twisting The moment ..................... To 39 them at 9500 rev/min System of cooling ..................................... Liquid System of greasing Refueling capacities: The dry engine ................................................. 3,5 л With replacement of the filter ........................... 3,1 л
  11. 11. Cooling system The final valve: Refueling capacities: Opening ............................................ 33 ° up to НМТ In total .................................................................... 1,7 Closing .............................................. 5 ° after ВМТ л расширительный a tank ..................................... 0,3 л Pressure of opening of the valve Covers of a radiator .............................. 1,1-1,4 kg / sm2 The temperature started opening термостата .................................................. 80-84°С Temperature of full opening термостата ....................................................... 95°С Height of rise of the valve термостата...............8 мм System of submission of fuel (CB400Fk) Fuel tank. ....................................... 11 л (a reserve 3,5 л) The carburettor..... .............................. VG06A Throttle .............................................. 32,5 mm The screw of quality ............................ 21/4 Level of fuel in поплавковой to the chamber 6 mm The main jet .......................................№ 105 Jet of idling .........................................№ 35 Frequency of rotation Idling .................................................. 1300ё100 rev/min Ignition system Type .............................………… Transistor батарейная Spark plugs: Standard: NGK............................................................CR8EH9 Denso......................................................U24FER-9 "Cold": NGK...........................................................CR9EH9 Denso......................................................U27FER-9 Backlash....................................................0,8-0,9 мм Corner of an advancing of ignition (at 1300ё100 rev/min) ........................... 18°доВМТ The coil of ignition: Primary winding ..................................... 2-4 Ohm Secondary winding With tips ............................................... 23 - 27 whom Without tips ............................................ 13-17 whom The breaker: Resistance ......................................... 340 - 420 Ohm Pressure(Voltage) of a signal ................ More 0,7В Start system Length of brushes of a starter: Nominal ................................................... 12,5 mm Limiting .................................................... 8,5 mm Effort of a spring of a brush ........................ 7,8-10,6 Н Cylinder block head Thermal backlashes in valves: Admission ......................................... 0,12-0,18 mm Release ............................................. 0,17-0,23 mm Pressure of the end of a step of compression (at 400 rev/min) ................................. 13 bar Phases газораспределения: the inlet valve: Opening ............................................ 5 ° сo BMT Closing .............................................. 33 ° after НМТ
  12. 12. Characteristics 9 Diameter of a piston finger: Nominal ..................................... 13,994-14,000 mm Limiting . ................................................. 13,980 mm Backlash between a finger and the piston: Nominal ....................................... 0,002 - 0,014 mm Limiting ..................................................... .0,04 mm Height of cams of camshafts (1): an admission: Internal diameter of the piston head of a rod: Nominal ....................................... 33,070 - 33,230 Nominal ..................................... 14,016-14,034 mm mm Limiting ................................................... 14,070 Limiting ........................................... 33,020 mm mm Release: Backlash between a finger and a rod: Nominal .......................................... 33,120-33,280 Nominal ......................................... 0,016-0,040 mm mm Limiting ..................................................... 0,060 Limiting ............................................-. 33,070 mm mm Diameter basic шеек (2): Backlash between a flute and the piston: Nominal ....................................... 22,959 - 22,980 компрессионное mm Ring ............................................... 0,015-0,050 mm Limiting ........................................... 22,950 mm Limiting ....................................................... Backlash in the bearing distributive 0,080мм Shaft ............................................... 0,020 - 0,062 mm Backlash in the lock: top компрессионное a ring: Diameter of a core of the valve: inlet: Nominal ............................................. 0,18-0,28 mm Nominal .......................................... 3,775-3,790 mm Limiting ......................................................... 0,5 mm Limiting ........................................... 3,700 mm Bottom компрессионное a ring: Nominal ............................................. 0,18-0,33 mm Final: Limiting ......................................................... 0,5 mm Nominal ........................................... 3,755 - 3,770 маслосъемное a ring: mm Nominal ............................................. 0,20-0,70 mm Limiting ............................................... 3,690 mm Limiting..........................................................1,1 мм Internal diameter of the directing cartridge: Nominal .......................................... 3,800 - 3,812 mm Crank shaft Limiting ........................................... 3,890 mm Axial backlash: Limiting backlash between the cartridge and a core of Nominal ............................................... 0,05-0,20 the valve: mm Inlet ................................................ 0,04 mm Limiting ....................................................... 0,30 mm Final ............................................... 0,05 mm Backlash in bearings: шатунный the bearing: Height выступания the directing cartridge (h): Nominal ......................................... 0,020 - 0,052 Inlet ................................................ 13,37-13,77 mm mm Limiting ....................................................... 0,06 mm Final................................................11,52 -11,92 мм The radical bearing: Nominal ........................................... 0,022-0,046 mm Limiting........................................................0,05 мм Height of a spring of the valve: Nominal ..................................................... 39,40 mm Limiting.........................................................38,60 мм The piston and the cylinder Diameter of the cylinder: Nominal ..................................... 55,000 - 55,010 Coupling mm Free course of the lever of coupling ............ 10-20 Limiting ................................................... 55,100 mm mm Diameter of the piston: Thickness of a disk: nominal: Nominal ....................................... 54,960 - 54,990мм "А". ........................................................ 3,22-3,38 Limiting ................................................... 54,900 mm mm Backlash between the cylinder and the piston: "В" ......................................................... 3,22-3,38 Nominal ......................................... 0,010 - 0,050 mm mm Limiting .................................................... 0,100 mm "С" ......................................................... 3,42-3,58 Diameter of an aperture under a piston finger: mm Nominal ....................................... 14,002-14,008 mm Limiting: Limiting......................................................14,050 мм "А"... .............................................................. 2,90 mm "В"... .............................................................. 2,90 mm "С" ................................................................ 3,10 mm
  13. 13. Height of springs: Nominal ......................................................... 37,5 mm Limiting..........................................................36,0 мм
  14. 14. 10 Characteristics Diameter of the basic cartridge: М5: Internal: Nominal .......................................... 0,020 - 0,062 mm Nominal ..................................... 21,980 - 22,007 mm Limiting ........................................................ 0,10 mm Limiting ..................................................... 22,050 С2: mm Nominal .......................................... 0,005 - 0,039 mm External: Limiting...........................................................0,05 мм Nominal ..................................... 29,994 - 30,007 mm Limiting ..................................................... 29,950 mm Internal diameter of an asterisk of a drive маслянокго the pump: Nominal ..................................... 30,025 - 30,075 mm Limiting ..................................................... 30,130 mm Box of transfers Transfer numbers of transfers: Forward transfer ................................... 2,181 (44/96) CHECK POINT: 1-st transfer .......................................... 3,307 (13/43) 2-nd transfer ......................................... 2,352 (17/40) 3-rd transfer .......................................... 1,875 (16/30) 4-th transfer .......................................... 1,590 (22/35) 5-th transfer .......................................... 1,434 (23/33) 6-th transfer .......................................... 7,333 (24/32) The main transfer: Drive .............................................................. A circuit Transfer number ................................... 2,600 (13/59) Internal diameter of landing apertures шестерен: М5, М6: Nominal ..................................... 25,000 - 25,021 mm Limiting ..................................................... 25,050 mm С2, СЗ, С4: Nominal ..................................... 28,000 - 28,021 mm Limiting ..................................................... 28,050 mm External diameter of cartridges шестерен: М5, М6: Nominal ..................................... 24,959 - 24,980 mm Limiting ..................................................... 24,920 mm С2, СЗ, С4: Nominal ..................................... 27,959 - 27,980 mm Limiting ..................................................... 27,920 mm Internal diameter of landing apertures of cartridges: М5: Nominal....... .............................. 27,985 - 22,006 mm Limiting ..................................................... 22,070 mm С2: Nominal ..................................... 24,985 - 25,006 mm Limiting ..................................................... 25,070 mm Backlash between шестернями and cartridges: М5, М6: Nominal .......................................... 0,020 - 0,062 mm Limiting ........................................................ 0,10 mm С2, СЗ, С4: Nominal .......................................... 0,020 - 0,062 mm Limiting ........................................................ 0,10 mm Backlash between шестернями and shaft:
  15. 15. External diameter шеек a primary shaft: М5 (1): Course ........................................................... 770 mm Nominal ....................................... 27,959 - 21,980 Height of a spring............................................178 мм mm Limiting ..................................................... 21,930 mm шейка under the basic cartridge (2): Nominal ....................................... 21,967 - 21,980 mm Limiting......................................................21,930 мм External diameter шеек a secondary shaft: С2 (3): Nominal ....................................... 24,967 - 24,980 mm Limiting......................................................24,930 мм Plug of switching of transfers: Thickness (4): Nominal ............................................. 5,93 - 6,00 mm Limiting ................................................... 5,60 mm Internal diameter of a landing aperture Under a rod (5): Nominal ........................................ 12,000-12,021 mm Limiting ................................................... 12,060 mm Diameter of a rod of plugs of switching of transfers: Nominal ........................................ 11,969-11,980 mm Limiting....................................................11,900 мм Suspension bracket Forward suspension bracket: Type ........................................................... Telescopic Course ........................................................... 130 mm Diameter of a pipe .......................................... 41 mm Volume of oil ................................................ 570 sm3 Height of a spring ....................................... 324,5 mm Back suspension bracket: Type ............................................................. Pendular
  16. 16. Characteristics 11 Arrangement of cables, hoses and жгутов postings (1) (CB400N.) 1 - accelerator cable, 2 - brake hoses, 3 - starter switch wire, 4 - a wire of the switch of turn indicator, 5 - coupling lever cable, 6 - a cable of management of the starting device. Brake system Back brake: Forward brake: Course of a pedal ................................. 10 - 20 mm Course of the lever ................................. 20-30 mm Height of a pedal .................................... 67,5 mm Brake liquid ............................................ DOT 4 Brake liquid ............................................. DOT 4 Thickness of a disk: Thickness of a disk: Nominal .................................................. 6 mm Nominal ..................................................... 5 mm Limiting ................................................... 5 mm Limiting ................................................... 4 mm Diameter ГТЦ: Diameter ГТЦ: Nominal ..................................... 11,000-11,043 mm Nominal ................................... 14,000-14,043 mm Limiting ................................................. 11,060 mm Limiting ................................................. 14,060 mm Diameter of piston GTTS: Diameter of piston GTTS: Nominal ..................................... 10,957-10,984 mm Nominal ................................... 13,957-13,984 mm Limiting ................................................. 10,950 mm Limiting ................................................. 13,950 mm Diameter of the brake cylinder: Diameter of the brake cylinder: Nominal ................................... 27,000 - 27,050 mm Nominal ................................... 38,180-38,230 mm Limiting ................................................. 27,060 mm Limiting ................................................. 38,240 mm Diameter of the piston of the brake cylinder: Diameter of the piston of the brake cylinder: Nominal ................................... 26,918 - 26,968 mm Nominal .................................................. Limiting....................................................26,910 мм 38,098-38,148 mm Limiting....................................................38,090 мм
  17. 17. 12 Characteristics Arrangement of cables, hoses and жгутов postings (2) (CB400N.) 1 - a clip of posting, 2 - a socket главкного the switch (2Р, Б), 3 · a socket of the switch of a starter (9Р, Кч), 4 - a socket of a combination прибокров (6Р, Б), 5 - a socket of the switch of es of turn (4Р, Ч), 6 - a socket of a combination of devices (6Р, Кр), 7 - a socket of the switch of es of turn (6Р, С), 8 - headlight socket. Pressure in trunks: Lamps (CB400Fk): (1) One driver: Headlight.. .................................................. 60/55 Forward wheel .................................. 2,25 kg / sm2 Вт Back wheel ....................................... 2,25 kg / sm2 Stoplight and dimension ............................. 23/8 Вт (2) The driver and the passenger: es of turn ..................................................... 15 Вт Forward wheel .................................. 2,25 kg / sm2 Forward dimensions ................................... 3,4 Вт Back wheel ....................................... 2,50 kg / sm2 Indicators of a combination Dimension of trunks: Forward wheel .................................. 110/70-17 54Н Devices ....................................................... 1,7 Вт Back wheel ....................................... .140/70-17 66Н Resistance of the gauge of temperature охлажкдающей liquids: Electric equipment: The generator: Maximal At 80°С .................................................. 47 - 57 Ohm Capacity.... ........................... 325 Вт at 5000 At 120°С ................................................. 14-18 Ohm rev/min The gauge - switch on temperature охлажкдающей Pressure(Voltage) ....................................... 14-16 In liquids: Current of feedback ............. 0-8 And (5000 rev/min) Temperature of inclusion .......................... 98 - АКБ. ............................................................ 12В, 8Ач 102°С Current зарядки: Temperature of deenergizing......................93 - 97°С 5-10 ч ......................................................... 0,8 And 1ч.... ............................................................. . 4 And
  18. 18. Characteristics 13 Arrangement of cables, hoses and жгутов postings (3) (CB400N.) 1 - starting device cable, 2 - a wire of the switch of es of turn, 3 - starter switch wire, 4 - a cable акселерактора, 5 - the case термостата, 6 - the top hose of a radiator, 7 - a siphon tube, 8 - coupling cable.
  19. 19. 14 Characteristics Arrangement of cables, hoses and жгутов postings (4) (CB400N.) 1 - speedometer cable, 2 - left торкмозной a hose, 3 - temperature guage socket of a cooling liquid, 4 - a brake hose, 5 - a pin, 6 - the basic жгут postings, 7 - a socket of weight, 8 - gauge socket- switch on темпекратуре a cooling liquid.
  20. 20. Characteristics 15 Arrangement of cables, hoses and жгутов postings (5) (CB400N.) 1 - a ventilating tube топливкного a tank, 2 - a drain tube of a fuel tank, 3 - a siphon tube, 4 - accelerator cable, 5 - starting device cable, 6 - coupling cable, 7 - a returnable tube. Arrangement of cables, hoses and жгутов postings (6) (CB400N.) 1 - a tube of ventilation картера, 2 - the basic жгут postings, 3 - a wire of the negative plug of the storage battery, 4 - a wire of the positive plug of the storage battery, 5 - a cable of the lock of a seat, 6 - pressure(voltage) regulator, 7 - starter wire, 8 - a wire of the generator of pulses (breaker).
  21. 21. 16 Characteristics Arrangement of cables, hoses and жгутов postings (7) (CB400N.) 1 - ignition unit, 2 - air tubes, 3 - accelerator cable, 4 - a siphon tube, 5 - the basic жгут postings. Arrangement of cables, hoses and жгутов проводкки (8) (CB400N). 1 - a wire of the switch of stoplights, 2 - a drain tube of a fuel tank, 3 - a ventilating tube of a fuel tank, 4 · a siphon tube, 5 - a returnable tube, 6 - an adapter
  22. 22. Technical Characteristics 17 Arrangement of cables, hoses and жгутов postings (9) (CB400N.) 1 - oil pressure gauge, 2 - проквод the negative plug of the storage battery, 3 - coupling cable, 4 - generator wire, 5 - a wire of a starter, 6 - breaker wire, 7 - a wire of the switch of prohibition of start, 8 - проквод the switch of a lateral support. Расположение тросов, шлангов и жгутов проводки (10) (CB400N). 1 - провод указателей поворота (правый), 2 - основной жгут проводки, 3 - стопор, 4 - задний тормозной шланг, 5 - стопор.
  23. 23. 18 Technical Specifications Arrangement of cables, hoses and жгутов postings (11) (CB400N.) 1 - a wire of stoplights switch, 2 - a wire of the positive plug of the storage battery, 3 - the switch of the relay старктера, 4 - the relay of es of turn, 5 · a drain tube of a fuel tank, 6 - a tube of the fuel crane, 7 - a fuel tube, 8 - a tube of ventilation картера, 9 - a siphon tube, 10 - a cable of an accelerator, 11 - an auxiliary air line of the air filter, 12 - a tube of ventilation of the carburettor, 13 - a returnable tube, 14 - a tube of ventilation of a fuel tank, 15 - a wire of the negative plug of the storage battery.
  24. 24. Technical Specifications 19 Arrangement of cables, hoses and жгутов проводкки (11) (CB400FIII.) 1 - a wire of a combination прибокров, 2 - a wire of the of turn, 3 - a wire of the gauge of excess of allowable speed.
  25. 25. Arrangement of cables, hoses and жгутов проводкки (12) (CB400FIII.) 1 - a wire of the switch старктера, 2 - wires of switches, 3 - a wire укакзателей turn, 4 - a collar. Arrangement of cables, hoses and жгутов postings (13) (CB400FIII.) 1 - ignition module, 2 - a cable аккселератора, 3 - a siphon tube, 4 - the basic жгут postings.
  26. 26. 20 Technical characteristics Arrangement of cables, hoses and жгутов проводкки (14) (CB400FIII). 1 - a wire of the switch of a stoplight, 2 - a drain tube, 3 - a by-pass tube, 4 - a ventilating tube, 5 - a siphon tube. Arrangement of cables, hoses and жгутов postings (15) (CB400FIII.) 1 - a wire positive клемкмы the storage battery, 2 - starter relay, 3 - a drain tube, 4 - tubes of ventilation картера, 5 - a tube of the additional air filter, 6 - a fuel tube, 7 - a siphon tube, 8 - accelerator cable, 9 gauge of position throttle заслонки, 10 by-pass tube, 11 - вентиляционкная a tube.
  27. 27. Technical Characteristics 21 Arrangement of cables, hoses and жгутов postings (16) (CB400F.) 1 - a socket of a starter and the switch of the engine (9Р, Кр), 2 - a socket of ignition lock (ЗР, Б), 3 - a socket of a combination of devices (6Р, Б), 4 - a socket of a combination of devices (6Р, Кр), 5 - a socket of es of turn (6Р, 3). Arrangement of cables, hoses and жгутов postings (17) (CB400F.) 1 - a wire of steering switches (right), 2 - accelerator cable, 3 - brake, a hose, 4 - coupling cable, 5 - a wire of helmsmans выкключателей (left), 6 - a cable of the starting device, 7 - a wire of the lock of ignition, 8 - a wire указатеклей turn, 9 - the basic жгут postings.
  28. 28. 22 Технические характеристики Arrangement of cables, hoses and жгутов postings (18) (CB400F.) 1 - a clip high-voltage провокдов cylinders № 2 and 3, 2 - coupling cable, 3 - a collar, 4 - high-voltage wires of cylinders № 1 and 4, 5 - the basic жгут postings, 6 - a cable of the starting device, 7 - a clip, 8 - accelerator cable, 9 - a brake hose, 10 - high-voltage wires. Arrangement of cables, hoses and жгутов postings (19) (CB400F.) 1 - coupling cable, 2 cable акселекратора, 3 - a clip of high-voltage wires of cylinders № 1 and № 4, 4 - a siphon tube, 5 - a cable спикдометра, 6 - high-voltage wires of cylinders № 1 and 4, 7 - a cable of the starting device, 8 - высококвольтные wires.
  29. 29. Technical Characteristics 23 Arrangement of cables, hoses and жгутов postings (20) (CB400F.) 1 - the ignition module, 2 - the diode, 3 - the storage battery, 4 - a wire of the ignition lock, 5 - a clip, 6 - жгут postings (high-voltage wires, a wire of the switch of prohibition of start, a wire of the breaker, a wire of the switch of a support, a wire of the generator). Arrangement of cables, hoses and жгутов postings (21) (CB400F.) 1 - a clip, 2 - a clip, 3 - a socket прекрывателя, 4 - high-voltage wires of cylinders № 1 and 4, 5 - an air hose, 6 - a socket выклюкчателя supports, 7 - high-voltage wires of cylinders № 2 and 3, 8 - a socket of the generator, 9 - a clip, 10 - a socket of coils of ignition, 11 - a drain tube of a fuel tank, 12 - a by-pass tube, 13 - задкний a brake hose, 14 - a hose.
  30. 30. 24 Technical characteristics Arrangement of cables, hoses and жгутов postings (22) (CB400F.) 1 - the fuel filter, 2 - аккумукляторная the battery, 3 - the rectifier, 4 - the relay of es of turn, 5 - the relay of switching-off of submission топклива, 6 - the fuel pump, 7 - a wire of the switch of a support, 8 - a wire of the oil pressure gauge, 9 - a wire of the breaker, 10 - жгут postings (high-voltage wires, a wire of the switch закпрещения start, a wire of the breaker, a wire of the switch of a support, a wire of the generator). Arrangement of cables, hoses and жгутов проводкки (23) (CB400F.) 1 - a clip, 2 - the basic жгут postings, 3 - the diode, 4 - the ignition module. Arrangement of cables, hoses and жгутов проводкки (24) (CB400FM.) 1 - a brake hose of a forward brake, 2 - a socket of a combination of devices (6Р, Б), 3 - a socket of a combination of devices (6Р, Кр), 4 - a coupling cable, 5 - a socket of helmsmans выклюкчателей (left) (6Р, Ч), 6 - a socket of helmsmans выкключателей (left) (6Р, 3), 7 - a wire of a sound signal, 8 - a socket of a headlight, 9 - a socket of steering switches (right) (9Р, Кр), 10 - a socket of the lock of ignition (ЗР, Ч).
  31. 31. Technical characteristics 25 Arrangement of cables, hoses and жгутов postings (25) (CB400FM.) 1 - a wire of steering switches (right), 2 - a wire of the ignition lock, 3 - a wire of a combination of devices, 4 - coupling cable, 5 - a speedmeter cable, 6 - a cable of the starting device, 7 - a wire of steering switches (left), 8 - a wire of es of turn, 9 - the basic жгут postings, 10 - a brake hose of a forward brake, 11 - a cable of an accelerator. Arrangement of cables, hoses and жгутов проводкки (26) (CB400FM.) 1 - the basic жгут Arrangement of cables, hoses and жгутов postings, 2 - coupling cable, 3 - an accelerator cable, проводкки (27) (CB400FM.) 1 - high-voltage wires of 4 - a brake hose of a forward brake, 5 - cylinders № 2 and 3, 2 - high-voltage wires of выксоковольтные wires of cylinders № 2 and 3. cylinders № 1 and 4, 3 - жгут postings (coils of ignition, the switch of prohibition of start, oil pressure gauge, the breaker, выклюкчателя supports, the generator).
  32. 32. 26 Technical Characteristics Arrangement of cables, hoses and жгутов postings (28) (CB400FM.) 1 - a cable of coupling, 2 - a by-pass tube, 3 - high-voltage wires of cylinders № 1 and 4, 4 - a ventilating tube, 5 - the basic жгут postings, 6 - a by-pass tube, 7 - a cable of the starting device, 8 - a cable of a speedmeter, 9 - the gauge - switch on temperature of a cooling liquid, 10 - a socket of the fan. Arrangement of cables, hoses and жгутов postings (29) (CB400FM.) 1 - a high-voltage wire циклиндра № 1, 2 - a cable of an accelerator, 3 - a tube of ventilation картера, 4 - a socket of the generator, 5 - the basic жгут postings, 6 - a socket of the coil of ignition, 7 - the breaker, 8 - a socket of the switch of a support, 9 - an air hose, 10 - a by-pass tube, 11 - a cable of the starting device, 12 - a high-voltage wire of the cylinder № 4, 13 - a hose of a radiator, 14 - the switch of prohibition of start, 15 - выключактель supports.
  33. 33. Technical Characteristics 27 Arrangement of cables, hoses and жгутов postings (30) (CB400FM.) 1 - a hose of a tank of a working liquid of the back shock-absorber, 2 - the rectifier, 3 - a tank of a working liquid of the back shock- absorber, 4 - топкливный the pump, 5 - the fuel filter. Arrangement of cables, hoses and жгутов Arrangement of cables, hoses and жгутов проводкки (31) (CB400FM.) 1 - a by-pass tube, 2 - a проводкки (32) (CB400FM) .1 - a wire of the negative wire of the negative plug of the storage battery, 3 - a plug of the storage battery, 2 - a wire drain tube, 4 - a wire of the positive plug of the покложительной plugs of the storage battery. storage battery, 5 - a by-pass tube расширительного a tank.
  34. 34. 28 Technical Characteristics Arrangement of cables, hoses and жгутов postings (33) (CB400FM.) 1 - a frame of a seat, 2 - the basic жгут postings, 3 - a lateral cover, 4 - a wire of the positive plug of the storage battery, 5 - проквод a starter, 6 - a drain tube, 7 - a wire of the relay of a starter, 8 - a drain tube, 9 - a by-pass tube расширительного a tank, 10 - the switch of a stoplight (a back brake), 12 - a hose of a tank тормозкной liquids of a back brake, 13 - the relay of a starter. Расположение тросов, шлангов и жгутов проводки (34) (CB400FM). 1 - топливный шланг, 2 - выпрями- тель, 3 - вывод массы, 4 - реле указателей поворота, 5 - реле отключения подачи топлива, 6 - топ- ливный насос, 7 -трос спидометра, 8 - провод прерывателя.
  35. 35. 29 Кузовные elements Attention: removal and disassembly of units and units It is carried out by way of numbers specified on Figures. Assembly and installation are carried out in the order, The opposite to disassembly and removal. Fuel tank (2). 1 - a vacuum tube, 2 - венктиляционная a tube, 3 - a drain tube, 4 - топкливная a tube. 1 - lateral facing, Кузовные elements (1.1 - back facing, 2 - a forward wing, 2 - a fuel tank, 4 - пекреднее a wing, 5 - a back wing. Сиденье. Lateral facing. 2 - a bolt of fastening. Fuel tank (1). 1 - a fuel tank, 2 - fastening bolt (12 Н- м), 3 - the cartridge.
  36. 36. 30 Кузовные elements Back facing (1).1 - a back lantern, 2 - гайкки Back wing (2).1 - fastening bolt, 2 - nuts, 3 - a fastenings, 3 - safety cartridges, 4 - саморез. bolt, 4 - a back wing. Back facing (2).1 - back facing, 2 - the screw, 3 - fastening bolt, 4 - саморез, 5 - the screw. Forward wing (1).1 - the cartridge, 2 - a nut, 3 - кронкштейн a brake hose, 4 - a bolt, 5 - a forward Back wing (1).1 - the handle, 2 - fastening bolt. wing.
  37. 37. Кузовные elements 31 Forward wing (2). Fastening bolt Luggage compartment (3). 1 - the starter relay, 2 - the relay of es of turn, 3 - a luggage compartment. Luggage compartment (1).1 - the back shock- absorber, 2 - fastening bolt. Luggage compartment (2). 1 - fastening bolt, 2 - раскширительный a tank. Fuel tank (CB400R.) 1 - a bolt, 2 - a socket of the fuel level gauge, 3 - a vacuum tube, 4 - a fuel tube, 5 - a drain tube, 6 - венктиляционная a tube.
  38. 38. Кузовные elements The muffler (CB400N.) 1 - a nut of fastening, 2 - a back bolt and a nut of fastening, 3 - a washer, 4 - the cartridge, 5 - a forward bolt and a nut of fastening, 6 - a washer, 7 - the cartridge, 8 - an exhaust pipe and the muffler in gathering, 9 - an arm of a pipe. The muffler (CB400FIII.) 1 - nuts of fastening, 2 - a back bolt of fastening of the muffler, 3 - a washer, 4 - втулкка, 5 - a forward bolt of fastening of the muffler, 6 - a washer, 7 · the cartridge, 8 - the muffler, 9 - a lining, 10 - bolts of fastening of the muffler, 11 - a bolt of fastening of the muffler, 12 - the muffler, 13 - a lining.
  39. 39. Кузовные elements 33 The muffler (CB400F.) 1 - a radiator, 2 - a lining, Fuel tank (CB400F.) 1 – a bolt, 2 – fuel tank 3 - adjusting nuts, 4 - the muffler. 3 – a nut, 4 - fastening bolt, 5 – fuel tube, 6 – a drain tube. Lateral обтекатель (1) (CB400F.) 1 - a lobby Lateral обтекатель (2) (CB400F.) 1 – back part lateral обтекателя, 2 - fastening bolt. part lateral обтекателя, 2 fastening bolt.
  40. 40. 34 Кузовные elements Forward обтекатель (CB400FIII.) 1 - a rod, 2 - the bottom bolt of fastening, 3 - the top bolt of fastening, 4 - обтекатель.
  41. 41. 35 Maintenance service Honda CB400N Arrangement of elements (1) (CB400N.) 1 - a tank of a brake liquid of a back brake, 2 - выключактель a stoplight, 3 - расширительный a tank of system of cooling, 4 - щуп a level of oil, 5 - рукояткка an accelerator, 6 - the lever of a forward brake, 7 - a tank of a brake liquid of a forward brake, 8 - a headlight, 9 - a forward brake support, 10 forward wheel, 11 - the forward trunk, 12 - the oil filter, 13,14 - заглушки, 15 - a pedal of a back brake, 16 - a back brake hose, 17 - back торкмозной a support. Arrangement of elements (2) (CB400N.) 1 - coupling lever, 2 - the lever of the starting device, 3 - ГРМ, 4 - spark plugs, 5 - the screw of an emphasis throttle заслонки, 6 - the carburettor, 7 - the air filter, 8 - the back shock-absorber, 9 - a back wheel, 10 - the back trunk, 11 - a chain, 12 - a lateral support, 13 - a bolt for a plum of oil, 14 - a radiator hose, 15 - the bearing of a steering column, 16 - a brake hose, 17 - a forward plug.
  42. 42. 36 Maintenance service The air filter 3. Establish the piston of the cylinder № 1 in ВМТ a Periodicity of replacement...............................20000 step of compression, having turned a cranked shaft before overlapping labels, as shown in figure (risks on asterisks with a plane of a socket of a cover, label "Т" on маховикке with an adjusting label on a cover картера). 1 - a lateral cover, 2 - the fastening screw. 1 - labels on asterisks (in a plane of a socket of a cover of the head of the block of cylinders), 2 - устаноквочная a label, 3 - a label "Т". 4. Check up a backlash in the following valves: Cylinder Valve 1 IN/EX 2 ЕХ 3 IN Note: Numbering of cylinders is conducted with 1 - a filtering element, 2 - a cover of the case of the леквой the parties(sides) by way of 1-2-3-4. A air filter. nominal backlash: IN..........................................................0,15±0,03 мм Check of thermal backlashes in valves ЕХ........................................................0,20±0,03мм Check (CB400N) Attention: Check and adjustment of backlashes in клакпанах is carried out on the cold engine (below 35°С). 1. Remove(Take off) a cover of the head of the block of cylinders. 2. Take заглушки. 1 - щуп. 5. Turn a cranked shaft on one revolution on to hour hand and again combine labels, as пок казано is higher. 6. Check up a backlash in the following valves: 1, 2 -заглушки. Cylinder Valve 2 IN 3 ЕХ 4 IN/EX
  43. 43. Maintenance service 37 Check (CB400R) Attention: Check and adjustment of backlashes in клакпанах is carried out on the cold engine (below 35°С). 1.Remove(Take off) a cover of the head of the block of cylinders. 2. Take заглушки. 6. Check up a backlash in final (ЕХ) valves цик линдров № 2 and 4. 1, 2 -заглушки. Nominal backlash: 3. Establish the piston of the cylinder № 1 in ВМТ a ЕХ.......................................................0,22 ± 0,03 мм step of compression, having turned a cranked shaft 7. Turn a cranked shaft on 180 ° on hour to arrow(pointer), before overlapping labels, as shown in figure (risks on asterisks with a plane of a socket of a cover, label "Т" having combined labels, as shown in figure. on маховикке with Adjusting label on a cover картера).- 8. Check up a backlash in inlet (IN) valves ци линдров №2 Camshaft и 4. of inlet valves, 1 -a camshaft final клапак It is new, 3 - an adjusting label, 3 - a label "Т". 4. Check up a backlash in inlet (IN) valves цик линдров № 1 and 3. Nominal Nominal backlash: backlash: IN...........................................................0,15 ±0,03 мм IN ………………………………. 0,15 ё0,03 mm 5. Turn a cranked shaft on 180 ° on hour to arrow(pointer), having combined labels, as shown in figure.
  44. 44. 38 Maintenance service 9. Turn a cranked shaft on 180 ° clockwise, having 3. Remove(Take off) a camshaft. combined labels, as shown in figure. 4. Remove(Take off) a pusher of the valve and adjusting Washer. 5. Measure thickness of the removed(the taken off) adjusting washer. 6. Pick up a new adjusting washer on To the formula. A=B-C+D А - thickness of a new washer, В - a measured backlash, С - a nominal backlash (IN - 0,15 mm, ЕХ - 0,20 mm), D - thickness of the removed(the taken off) washer. Adjusting washers are issued 65 sizes, thickness from 1,200 up to 2,800 mm with step of 0,025 mm. 1,80 мм 1,825 мм 1,85 мм 1,875 мм 10. Check up a backlash in final (ЕХ) valves циклиндров № 1 and 3. Nominal backlash: 7.Establish washers and pushers. EX...................................................... 0,22 ± 0,03 мм 8. Establish a camshaft. Adjustment (if necessary) 1. Отверните заглушку the holder натяжителя circuits. 1 - the adjusting cartridge, 2 - covers подшипникков. 1 - the holder натяжителя, 2 - заглушка (bolt), 3 - a washer. 2. Screw спецприспособление. 1 - fastening bolt, 2 - успокоитель circuits (В), 3 - a label "F". , 9. Repeatedly check up a backlash in valves. Adjustment and synchronization of carburettors Entry conditions: 1) The engine прогрет up to the normal worker temperatures, 1 - спецприспособление. 2) Neutral transfer is included.
  45. 45. Maintenance service 1. Отверните adjusting screws inlet as cash of 6. Adjust carburettors. carburettors № 2, 3, 4. Synchronization is made on the carburettor № 2 2. Disconnect a vacuum tube from fuel the crane. а) Check up a difference of underpressure between карбюк раторами. Nominal Difference ……………………..Up to 30 mm of a hg. б) If necessary adjust her(it) вращек нием screws. 1 - a vacuum tube, 2 - the screw. 3. Connect with the help of an adapter a tester to To entrance channels of carburettors № 2,3,4. 4. Connect a vacuum tube of the carburettor № 1 with the help of a tee to a tester and fuel to the crane, as shown in figure. 1 - Adjusting screws. в) Adjust frequency of rotation of idling. 7. Remove(take off) a tester, connect back tubes and turn screws. Adjustment of system of idling Note: Adjustment of system of idling is carried out by the manufacturer and необходикмости in repeated adjustment does not arise, except for cases of replacement of the case карбюрактора or adjusting screws. Before разборккой it is necessary to put on the screw of a label and at assembly to establish it(him) in a starting position. 1 - a tee, 2 - tester tubes. 5. Warm up the engine and with the help of the screw of an emphasis throttle заслонки adjust frequency врак щения idling. Nominal Frequency of rotation ................... 1200 ё 100 rev/min 1 - the screw of idling, 2 - спецприспособление. 1. Connect a tachometer (with a margin error less 50 rev/min). 2. Turn the screw of quality against the stop, and then вык return it(him) in nominal position (on 21/2 Revolution). 3. The ambassador прогрева the engine establish the screw the cook личества the minimal frequency of rotation холосток го a course. Frequency of rotation Idling ............................................. 1200 ё 100 rev/min 1 - винт упора дроссельной заслонки.
  46. 46. 40 Maintenance service Check of thermal backlashes in valves Check (CB400F) 1. Remove(Take off) a cover and turn out заглушки. 1 - the screw of quantity(amount). Rotating screws of quality of each of carburettors on 1/2 1 - заглушка apertures of check УОЗ, 2 - крышкка, revolutions on and counter-clockwise, achieve the 3 - central заглушка. maximal frequency of rotation of idling. After several 2. Remove(Take off) the case of the air filter. fluctuations frequency of rotation хоклостого a course 3. Отверните bolts of fastening of a radiator and should be stabilized. снимик those it(him). 4. Turning the screw of quality of the carburettor № 2 on 1/2 revolutions, establish the maximal frequency rotations of idling. 5. Repeat item 4 for carburettors № 1,3,4. 6. After several fluctuations frequency of rotation it should be stabilized at a nominal level (1200 rev/min). 7. Gradually turn the screw of quality карбюраток ра № 2, that frequency of rotation of idling became on 50 rev/min below nominal. 8. From position of item 7, отверните the screw of quality in обк the military party(side) on 3/4 revolutions (before reception номик нальной frequencies of rotation 1 - the top bolt of fastening, 2 - the bottom bolts of idling). of fastening, 3 - a radiator. 9. Repeat item 7 and 8 for carburettors № 1,3,4. 4. Remove(Take off) a cover of the head of the block of If necessary repeat procedure регулик ровки, since item cylinders. 4. 5. Turn a cranked shaft before overlapping мек current, Check of the switch of a support as shown in figures. 1. At the put forward support the engine owes start каться by the included neutral transfer of a check point. 2. If on the working engine at included to transfer and the put forward support to press the lever couplings, the engine should decay. If the specified conditions are not carried out, проверькте the switch of a support. Honda CB400F(CB1) Air filter Periodicity of replacement................................20000 км 1 - a label "Т", 2 - щуп, 3 - a label. 1 - A camshaft of inlet valves, 2 - Camshaft of final 1 - a filtering element, 2 - a label "upwards", 3 - жгут postings. valves, 3 - labels.
  47. 47. Maintenance service 41 Arrangement of elements (1) (CB400F.) 1 - ГРМ, 2 - bearings of a steering column, 3 - a headlight, 4 - the lever of coupling, 5 - the lever of the starting device, 6 - the air filter, 7 - the carburettor, 8 - the fuel filter, 9 - the back shock-absorber, 10 - приводная a circuit, 11 - a support, 12 - расширительный a tank охклаждающей liquids, 13 - the carburettor, 14 - a bolt a plum of motor oil, 15 - a hose of a radiator, 16 - spark plugs, 17 - a forward plug. Arrangement of elements (2) (CB400F.) 1 - a tank of a brake liquid of a back brake, 2 - a back brake hose, 3 - a pedal of a back brake, 4 - расширительный a tank, 5 - the handle of an accelerator, 6 - a tank of a brake liquid of a forward brake, 7 - the lever of a forward brake, 8 - a forward brake hose, 9 - the forward brake cylinder, 10 - the forward trunk, 11 - a forward wheel, 12 - the oil filter, 13 - заглушки, 14 - the gauge of a level of oil, 15 - the switch of stoplights, 16 - a back wheel, 17 - the back trunk.
  48. 48. 42 Maintenance service 6. Check up a backlash in the following valves: 2. If on the working engine by the included transfer and Cylinder Valve the put forward support to press the lever of coupling, the engine should decay. If the specified conditions are 2 IN not carried out, check up the switch of a support. 3 EX Periodicity THAT 4 IN/EX Each 6 months: Nominal backlash: - Check свечей ignitions, IN.........................................................0,15 ±0,03 мм - Clearing of the air filter, EX........................................................0,20 ±0,03 мм - Check of connections of system of greasing, 7. Turn a cranked shaft on one revolution clockwise - Check of a free course of the lever of coupling, and again combine labels. - Check of a tension приводной circuits, - Check of a free course of the lever forward brakes, - Check of a free course of a pedal back brakes, - Check of hoses and connections of brake system, - Check of pressure in trunks, - Check of a condition of final system, - Check of structure of fulfilled gases, 1- Camshaft of inlet valves, 2 - a camshaft of final - Check of a level of motor oil, valves, 3 - labels. - Check of fastening of wheels, 8. Check up a backlash in the following valves: - Check of deterioration of trunks. Cylinder Valve Each 12 months: 1 IN/EX - The same, as each 6 months, and also: 2 ЕХ - Check of hoses and connections of system of submission of fuel, 3 IN - Check of hoses and connections of system of cooling, 9. If necessary adjust a backlash as покказано is higher - Check люфтов a forward suspension bracket and for models CB400N. the helmsman managements, check of ease of rotation Adjustment of the carburettor of a rudder, - Check of a level of a brake liquid, Adjustment of carburettors is carried out similarly to adjustment of carburettors for models CB400N. - Check of deterioration brake колодок, - Check of deterioration of brake disks, - Adjustment of a corner of an advancing of ignition, - Check of work throttle заслонок and starting devices, - Check of a level of a cooling liquid, - Check of asterisks приводной circuits, - Check of a condition of brake cylinders, - Check of a condition of a pendulum of a back suspension bracket, - Check of plugs of the storage battery, - Replacement of motor oil, 1 - заглушки. - Adjustment of the carburettor, - Check of thermal backlashes in valves. After 20000 km: - Replacement of the air filter. After 6000 km - Replacement of motor oil. After 12000 km - Replacement of the oil filter. At operation in heavy conditions maintenance service 1 - The screw of quality of the cylinder № 1,2-screw on some items(points) of the plan makes in 2 times of quality of the cylinder № 2, 3 - the screw of more often. To heavy conditions concern: operation on quality of the cylinder №3. the roads bumpy, dirty or covered with a thawing snow, Check of the switch of a support operation on dusty roads, operation on roads, 1. At the put forward support the engine should be started посыпанных salt against an icing, often trips on short by the included neutral transfer of a check point. distance at negative temperatures, excessive work idling and driving "внатяг".
  49. 49. 43 Lubrication System Honda CB400N The circuit of system of greasing (CB400N.) 1 - the oil pump, 2 - маслоприемник, 3 - редукционный the valve, 4 - the oil filter, 5 - a target shaft of a check point, 6 - a conducting(leading) shaft of a check point, 7 - a camshaft of final valves, 8 - a camshaft of inlet valves, 9 - the piston, 10 - a cranked shaft, 11 - the gauge of pressure of oil.
  50. 50. 44 System of greasing The oil pump (removal and installation). 1 - a bolt of fastening of the oil pallet, 2 - the oil pallet, 3 - a lining, 4 - редукционный the valve, 5 · ring condensation, 6 - маслоприемник, 7 - ring condensation, 8 - a bolt of fastening of an asterisk of a drive of the oil pump, 9 - a washer, 10 - an asterisk of a drive of the oil pump, 11 - bolts of fastening of the oil pump, 12 - the oil pump, 13 adjusting cartridge. The oil pump (disassembly and assembly) (CB400N.) 1 - the screw of fastening, 2 - a cover of the pump, 3 - an adjusting pin, 4 - a conducted rotor, 5 - a conducting(leading) rotor, 6 - a pin, 7 - a shaft of the oil pump, 8 - a washer, 9 - the case of the oil pump.
  51. 51. System of greasing 45 Honda CB400F(CB1) The circuit of system of greasing (CB400F.) 1 - редукционный the valve, 2 - the oil filter, 3 - a secondary shaft of a check point, 4 - a primary shaft of a check point, 5 - oil channels, 6 - a rod, 7 - the piston, 8 - a camshaft of final valves, 9 - a camshaft of inlet valves, 10 - a cranked shaft, 11 - the gauge of pressure of oil, 12 - oil channels, 13 - the oil pump, 14 - маслоприемник.
  52. 52. 46 Cooling system The circuit of system of cooling (CB400N.) 1 - the pump of a cooling liquid, 2 - the bottom (final) hose of a radiator, 3 - a radiator, 4 - термостат, 5 - the top (inlet) hose of a radiator, 6 - расширительный a tank, 7 - branch pipes. Honda CB400N 3. Отверните a drain bolt from the block of cylinders. Замена охлаждающей жидкости 1. Отверните сливной болт из корпуса насоса охла- ждающей жидкости. 1 - Drain bolt, 2 - a washer. 4. Turn drain bolts. 1 - Drain bolt, 2 - a washer. 2. Отверните a cover of a Расширительный a tank. 1 - a bolt of fastening, 2 - расширительный a tank, 3 - a radiator. siphon tube, 4 - a by-pass tube. 1 - крышка радиатора.
  53. 53. System of cooling 47 The pump of a cooling liquid (CB400N.) 1 - a bolt, 2 - a cable of switching of transfers, 3 - a bolt of a cover of a drive, 4 - a cover of a drive, 5 - the prorate, 6 - the bottom hose of a radiator, 7 - a hose (from the engine), 8 - a bolt of a cover of the pump, 9 - a bolt of fastening of the pump, 10 - a cover of the pump, 11 - ring condensation, 12 - the case of the pump of a cooling liquid, 13 - ring condensation.
  54. 54. 48 System of cooling Radiator (removal and installation) (CB400N.) 1 - a socket of the fan, 2 - the top hose of a radiator, 3 bottom hose of a radiator, 4 - fastening bolt, 5 - the cartridge, 6 - a radiator. Radiator (disassembly and assembly) (CB400N.) 1 - a bolt of fastening, 2 - lateral facing, 3 - a lattice of a radiator, 4 - a socket of the gauge - switch on temperature of a working liquid, 5 - a bolt of fastening of a casing of the fan, 6 - a conclusion of weight, 7 - a casing of the fan, 8 - a nut of fastening крыльчатки the fan, 9 - крыльчатка the fan, 10 - the screw of fastening of the fan, 11 - the electric motor of the fan, 12 - the gauge - switch on temperature of a cooling liquid, 13 - ring condensation, 14 - a radiator.
  55. 55. System of cooling 49 Термостат (CB400N.) 1 - a wire of weight, 2 - a socket of the gauge of temperature of a cooling liquid, 3 - a hose термостата (from the head of the block of cylinders), 4 - a bolt of fastening, 5 - the case термостата, 6 - ring condensation, 7 - a bolt of fastening of a cover термостата, 8 - a conclusion of weight, 9 - a cover термостата, 10 - ring condensation, 11 - термостат, 12 - the gauge of temperature cooling жидкоксти, 13 - the case термостата. Honda CB400F(CB1) The circuit of system of cooling (CB400F.) 1 - the fan of a radiator, 2 - термостат, 3 - a cover of a radiator, 4 - the gauge of temperature of a cooling liquid, 5 - a siphon tube, 6 - расширительный a tank of a cooling liquid, 7 - the pump of a cooling liquid, 8 - the switch on temperature of a cooling liquid, 9 - a radiator.

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